CN102759393B - Dynamic complete-vehicle-type automatic weighing system and method - Google Patents
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Abstract
本发明公开了一种动态整车式自动称重系统,包括:上秤秤台、中间秤台、下秤秤台以及位于上秤秤台、中间秤台、下秤秤台之间的多个辅助秤台,用于承载驶过的被称重车辆;从行车方向排列,依次为上秤秤台、多个辅助秤台中的数个、中间秤台、多个辅助秤台中剩余的数个、下秤秤台;其中上秤秤台用于计算被称重车辆在上秤时的轴数,下秤秤台用于计算被称重车辆在下秤时的轴数,中间秤台用于分离秤台上的车辆;多组称重传感器,分别设置在上秤秤台、中间秤台、下秤秤台以及多个辅助秤台上,用于采集被称重车辆各轴的轴载信号;以及称重数据处理器,用于接收轴载信号,并根据轴载信号生成被测车辆的轴重数据和轴行驶状态数据。
The invention discloses a dynamic vehicle-type automatic weighing system, comprising: an upper weighing platform, a middle weighing platform, a lower weighing platform and a plurality of weighing platforms located between the upper weighing platform, the middle weighing platform and the lower weighing platform Auxiliary weighing platform, used to carry the vehicles to be weighed passing by; arranged in the direction of driving, the upper weighing platform, several of the multiple auxiliary weighing platforms, the middle weighing platform, the remaining several of the multiple auxiliary weighing platforms, The lower weighing platform; the upper weighing platform is used to calculate the number of axles of the weighed vehicle when it is on the scale, the lower weighing platform is used to calculate the axle number of the weighed vehicle when it is lowered, and the middle weighing platform is used to separate the scales Vehicles on the platform; multiple sets of weighing sensors are respectively arranged on the upper weighing platform, the middle weighing platform, the lower weighing platform and multiple auxiliary weighing platforms, and are used to collect the axle load signals of each axle of the vehicle being weighed; and The weighing data processor is used for receiving axle load signals, and generating axle load data and axle driving state data of the vehicle under test according to the axle load signals.
Description
技术领域 technical field
本发明涉及智能交通领域,尤其涉及智能交通领域的车辆称重技术,具体的讲是一种动态整车式自动称重系统及方法。The invention relates to the field of intelligent transportation, in particular to vehicle weighing technology in the field of intelligent transportation, and specifically to a dynamic vehicle-type automatic weighing system and method.
背景技术 Background technique
目前车辆动态称重系统广泛应用于高速公路收费站、超限检测站、矿山及港口等载货车辆的称重系统中,为交通管理、超限治理以及进出口监管起到了重要的作用。同时,随着计重行业的不断发展,用户对称重产品的要求也越来越高。现有的动静态计重产品已无法完全满足用户的要求。At present, the vehicle dynamic weighing system is widely used in the weighing systems of freight vehicles such as expressway toll stations, over-limit detection stations, mines and ports, and plays an important role in traffic management, over-limit control and import and export supervision. At the same time, with the continuous development of the weighing industry, users have higher and higher requirements for weighing products. The existing dynamic and static weighing products can no longer fully meet the requirements of users.
计重收费及超限检测的称重,主要采用单个弯板式、秤台式轴重秤或者静态整车大台面称重汽车衡来实现。随着近些年的批量使用与推广,轴重秤和静态汽车衡暴露出了明显的不足和缺陷:Weighing by weight toll and over-limit detection is mainly achieved by using a single bent plate type, platform-type axle load scale or a static truck scale with a large platform for weighing the whole vehicle. With the mass use and promotion in recent years, axle load scales and static truck scales have exposed obvious deficiencies and defects:
(一)目前应用的轴重秤均采用采集轴重后加和计算总重的方式,当车轴依次通过轴重秤时,称得各个轴的重量,完全通过后计算各轴的总和即为总重,称重精度达到±2.5%以内(时速15KM以内)。然而,当车辆重心转移时,获得的轴重偏差较大,从而导致加和求得的总重和车辆实际重量偏差也较大。越来越多的驾驶人员针对计重设备动态称重的特点,采取不规范过秤作弊行为降低实际车货总重,从而达到逃漏车辆通行费的目的。(1) The currently used axle load scales all use the method of collecting axle loads and then adding up to calculate the total weight. When the axles pass through the axle load scale in turn, the weight of each axle is weighed, and the sum of each axle is calculated after passing through completely. Weight, the weighing accuracy is within ±2.5% (within 15KM per hour). However, when the center of gravity of the vehicle is shifted, the obtained axle load has a large deviation, which leads to a large deviation between the summed total weight and the actual weight of the vehicle. According to the characteristics of dynamic weighing of weighing equipment, more and more drivers resort to non-standard weighing and cheating to reduce the actual total weight of vehicles and goods, so as to achieve the purpose of evading vehicle tolls.
(二)在实际应用中,称量车重的现场往往车况复杂,车辆通常会排队等候称重、付费和卸载等,车辆的车轮可能会在称重平台上随机停止、启动或倒车等,如果无法准确识别出倒车,就会导致错误的动态称重信息。(2) In practical applications, the site where the vehicle is weighed is often in a complex condition. Vehicles usually wait in line for weighing, payment and unloading. The wheels of the vehicle may randomly stop, start or reverse on the weighing platform. If Failure to accurately identify the reversing vehicle will result in wrong dynamic weighing information.
(三)现有的部分收费站点使用了静态秤来弥补轴重秤的缺点,以实现静态称量。图1是利用与静态称重汽车衡的相配的传感器所采集到的波形图,其中纵坐标表示静态称重汽车衡称得的车重,横坐标表示时间。结合图1可知:利用静态称重,只能获取所有传感器加和的重量,当称上重量减少时,无法判断车辆是倒车还是下秤。因此静态汽车衡只能采用一车一秤的方式。另外静态秤无法准确的识别车辆的轴数和车型,需外接设备胎型识别器支持,会出现丢轴和多轴的情况,需重新称量。由此可知,静态称量最大的缺点为:静态秤只能够计算总重不能对单轴进行计算,且后车只能等待前车完全下秤后方能上秤,通行效率低、通行速度较慢容易造成堵车。(3) Some existing toll stations use static scales to make up for the shortcomings of axle load scales to achieve static weighing. Figure 1 is a waveform diagram collected by a sensor matched with a static weighing truck scale, where the ordinate represents the weight of the vehicle weighed by the static weighing truck scale, and the abscissa represents time. Combining with Figure 1, it can be seen that static weighing can only obtain the summed weight of all sensors. When the weight on the scale decreases, it is impossible to judge whether the vehicle is reversing or getting off the scale. Therefore, the static truck scale can only adopt the method of one car and one scale. In addition, the static scale cannot accurately identify the number of axles and model of the vehicle, and requires the support of an external device tire type recognizer. In the event of missing axles or multiple axles, re-weighing is required. It can be seen that the biggest disadvantage of static weighing is: the static scale can only calculate the total weight and cannot calculate the single axis, and the vehicle behind can only wait for the vehicle in front to get off the scale completely before loading on the scale. The traffic efficiency is low and the traffic speed is slow. It is easy to cause traffic jams.
基于上述轴重秤和静态称重汽车衡的不足,目前存在一种采用动态称重汽车衡进行称重测量的系统,是由4个秤台进行拼接形成一个动态大秤,每一秤台下方安装有两组称重传感器,在两个秤台搭接处共用一组称重传感器,共有5组传感器来采集被测车辆的轴载信号。图2为现有的这种动态称重大秤的传感器所采集到的波形图。从图2中可看出,通过称重平台的各组传感器的信号,可以计算车辆上秤的轴数、轴重和车辆下秤的轴数,通过车辆的轴重可以粗略计算车辆停留在称重平台上的重量,从而实现多车上秤时,通过称重平台上的总重减去前车停留在秤上的重量的方法,也可粗略计算后车的重量,实现车辆动态过车,一秤多车。但由于这种动态大秤的4个秤台所设置的长度均大于5米,实际过车过程中,受现场车道坡度等因素的影响,当前后车距离较小时,无法准确车辆的轴重,导致无法准确计算后车的总重。Based on the deficiencies of the above-mentioned axle load scales and static weighing truck scales, there is currently a system that uses dynamic weighing truck scales for weighing measurement. It is a large dynamic scale that is spliced by four weighing platforms. There are two sets of load cells installed, and a set of load cells is shared at the joint of the two weighing platforms. There are 5 sets of sensors to collect the axle load signal of the vehicle under test. FIG. 2 is a waveform diagram collected by a sensor of the existing dynamic weighing scale. It can be seen from Figure 2 that through the signals of each group of sensors on the weighing platform, the number of axles on the vehicle scale, the axle load and the axle number of the vehicle under the scale can be calculated. The weight on the heavy platform, so as to realize that when multiple vehicles are on the scale, the weight of the vehicle in front can also be roughly calculated by subtracting the weight of the vehicle in front on the scale from the total weight on the weighing platform, so as to realize the dynamic passing of vehicles. One weighs more than one car. However, because the lengths of the four weighing platforms of this dynamic large scale are all greater than 5 meters, in the actual passing process, due to the influence of factors such as the slope of the on-site lane, when the distance between the front and rear vehicles is small, the axle load of the vehicle cannot be accurate, resulting in It is not possible to accurately calculate the total weight of the rear vehicle.
因此,当前的计重产品在准确度和高效率等方面均无法完全满足当前以及未来业主和市场的要求。因此亟待设计出一款既具有静态秤的高精度,又能保持动态秤高效率以及高准确度的动态整车式自动称重的动态大秤。Therefore, current weighing products cannot fully meet the requirements of current and future owners and markets in terms of accuracy and high efficiency. Therefore, it is urgent to design a dynamic vehicle-type automatic weighing dynamic large scale that not only has the high precision of the static scale, but also can maintain the high efficiency and high accuracy of the dynamic scale.
发明内容 Contents of the invention
本发明的目的是提供一种动态整车式自动称重系统及方法,以克服现有技术中存在的动态称重精度不高的问题。The purpose of the present invention is to provide a dynamic vehicle-type automatic weighing system and method to overcome the problem of low dynamic weighing accuracy existing in the prior art.
为了达到上述目的,本发明实施例公开了一种动态整车式自动称重系统,其包括:上秤秤台、中间秤台、下秤秤台以及位于所述上秤秤台、中间秤台、下秤秤台之间的多个辅助秤台,用于承载驶过的被称重车辆;从行车方向排列,依次为所述上秤秤台、所述多个辅助秤台中的数个、所述中间秤台、所述多个辅助秤台中剩余的数个、所述下秤秤台;其中所述上秤秤台用于计算所述被称重车辆在上秤时的轴数,所述下秤秤台用于计算所述被称重车辆在下秤时的轴数,所述中间秤台用于分离秤台上的车辆;多组称重传感器,分别设置在所述上秤秤台、中间秤台、下秤秤台以及多个辅助秤台上,用于采集所述被称重车辆各轴的轴载信号;以及称重数据处理器,用于接收所述轴载信号,并根据所述轴载信号生成所述被测车辆的轴重数据和轴行驶状态数据。In order to achieve the above purpose, the embodiment of the present invention discloses a dynamic vehicle-type automatic weighing system, which includes: an upper weighing platform, a middle weighing platform, a lower weighing platform, and , a plurality of auxiliary weighing platforms between the lower weighing platforms, used to carry the vehicles to be weighed passing by; arranged in the direction of driving, followed by the upper weighing platform, several of the plurality of auxiliary weighing platforms, The intermediate weighing platform, the remaining ones of the plurality of auxiliary weighing platforms, and the lower weighing platform; wherein the upper weighing platform is used to calculate the number of axles of the weighed vehicle when it is on the scale, so The lower weighing platform is used to calculate the number of axles of the weighed vehicle when it is under weighing, and the middle weighing platform is used to separate the vehicles on the weighing platform; multiple groups of load cells are respectively arranged on the upper weighing platform , the intermediate weighing platform, the lower weighing platform and multiple auxiliary weighing platforms, used to collect the axle load signals of each axle of the vehicle being weighed; and a weighing data processor, used to receive the axle load signals, and Axle load data and axle driving state data of the measured vehicle are generated according to the axle load signal.
为了达到上述目的,本发明实施例还公开了一种动态整车式自动称重方法,包括:将动态整车式称重秤台分为上秤秤台、中间秤台、下秤秤台以及位于所述上秤秤台、中间秤台、下秤秤台之间的多个辅助秤台,以承载驶过的被称重车辆;当所述被称重车辆在驶过所述动态整车式称重秤台时,上秤秤台计算所述被称重车辆在上秤时的轴数,所述下秤秤台计算所述被称重车辆在下秤时的轴数,所述中间秤台分离秤台上的车辆;所述被称重车辆在驶过所述动态整车式称重秤台时,处理设置在所述上秤秤台、中间秤台、下秤秤台以及多个辅助秤台上的多组称重传感器采集到的所述被称重车辆各轴的轴载信号,生成所述被测车辆的轴重数据和轴行驶状态数据。In order to achieve the above purpose, the embodiment of the present invention also discloses a dynamic vehicle-type automatic weighing method, including: dividing the dynamic vehicle-type weighing platform into upper weighing platform, middle weighing platform, lower weighing platform and A plurality of auxiliary weighing platforms located between the upper weighing platform, the middle weighing platform, and the lower weighing platform to carry the vehicles to be weighed passing by; when the vehicle to be weighed is driving past the dynamic vehicle When using the weighing platform, the upper weighing platform calculates the number of axles of the weighed vehicle when it is on the scale, the lower weighing platform calculates the axle number of the weighed vehicle when it is off the scale, and the intermediate scale Platform separates the vehicle on the weighing platform; when the vehicle to be weighed passes through the dynamic vehicle-type weighing platform, it processes the upper weighing platform, the middle weighing platform, the lower weighing platform and multiple Axle load signals of each axle of the weighed vehicle collected by multiple groups of load cells on the auxiliary weighing platform are used to generate axle load data and axle driving state data of the measured vehicle.
本发明实施例的动态整车式自动称重系统及方法,由于采用了上秤秤台、中间秤台、下秤秤台以及辅助秤台这种搭接方式,当多车同步动态上秤时,能够保证每一待测车辆在经过主秤台(上秤秤台、中间秤台即下秤秤台)时有且仅有一个轴在同一台面上,因此能正确识别车辆上下秤的轴数,且能准确跟踪每辆车在秤上的行驶位置,将其在动态大秤上进行重量分配,准确的将其区分开来,实现多车数据的分离并准确计算每辆车的重量,从而提高了称重精度。The dynamic vehicle-type automatic weighing system and method of the embodiment of the present invention adopts the overlapping mode of the upper weighing platform, the middle weighing platform, the lower weighing platform and the auxiliary weighing platform. , it can ensure that each vehicle to be tested has one and only one axis on the same platform when it passes the main weighing platform (the upper weighing platform, the middle weighing platform is the lower weighing platform), so the number of axes of the vehicle's upper and lower scales can be correctly identified , and can accurately track the driving position of each vehicle on the scale, distribute its weight on the dynamic large scale, accurately distinguish them, realize the separation of multi-vehicle data and accurately calculate the weight of each vehicle, thus Improved weighing accuracy.
附图说明 Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings on the premise of not paying creative efforts.
图1为利用与现有的静态称重汽车衡的相配的传感器所采集到的波形图;Fig. 1 is the oscillogram that utilizes the sensor that matches with existing static weighing truck scale to gather;
图2为现有的一种动态称重大秤的传感器所采集到的波形图;Fig. 2 is the oscillogram collected by the sensor of existing a kind of dynamic weighing scale;
图3为本发明实施例的动态整车式自动称重系统中的动态大秤的结构示意图;Fig. 3 is the structural representation of the dynamic large scale in the dynamic vehicle-type automatic weighing system of the embodiment of the present invention;
图4为本发明的动态整车式自动称重系统的一个实施例的结构示意图;Fig. 4 is the structural representation of an embodiment of the dynamic whole vehicle type automatic weighing system of the present invention;
图5为本发明的动态整车式自动称重系统的另一个实施例的结构示意图;Fig. 5 is the structural representation of another embodiment of the dynamic whole vehicle type automatic weighing system of the present invention;
图6为图5所示实施例中的称重数据处理器的结构示意图;Fig. 6 is the structural representation of the weighing data processor in the embodiment shown in Fig. 5;
图7为图6所示实施例中的数据处理单元的结构示意图;Fig. 7 is a schematic structural diagram of a data processing unit in the embodiment shown in Fig. 6;
图8为本发明的动态整车式自动称重系统中的动态大秤的一个具体实施例的布置方案图;Fig. 8 is a layout scheme diagram of a specific embodiment of the dynamic large scale in the dynamic vehicle-type automatic weighing system of the present invention;
图9为利用图8所示的动态大秤以及图4-图7所示的称重数据处理器、线圈、轮轴、光栅及数字接线盒所组成的动态整车式自动称重系统的一个具体实施例的结构示意图;Fig. 9 is a specific example of a dynamic vehicle-type automatic weighing system composed of the dynamic large scale shown in Fig. 8 and the weighing data processor, coil, axle, grating and digital junction box shown in Fig. 4-7. The structural representation of embodiment;
图10为利用图9所示的动态整车式自动称重系统进行车辆称重的方法流程图;Fig. 10 is a flow chart of a method for weighing a vehicle using the dynamic vehicle-type automatic weighing system shown in Fig. 9;
图11为利用图9所示的动态整车式自动称重系统所采集到的具有两个轴的单个被称重车辆在秤上的波形图;Fig. 11 is the oscillogram of a single weighed vehicle with two axes collected by the dynamic vehicle-type automatic weighing system shown in Fig. 9 on the scale;
图12为利用图9所示的动态整车式自动称重系统所采集到的具有两个轴的两车同时在秤上的波形图。FIG. 12 is a waveform diagram of two vehicles with two axles on the scale at the same time collected by the dynamic vehicle-type automatic weighing system shown in FIG. 9 .
具体实施方式 Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明实施例中,动态整车式自动称重系统包括:动态大秤101,如图3所示,其包括:上秤秤台1、中间秤台2、下秤秤台3以及位于所述上秤秤台1、中间秤台2、下秤秤台3之间的多个辅助秤台4和5,用于承载驶过的被称重车辆;从行车方向排列,依次为所述上秤秤台1、所述多个辅助秤台中的数个4、所述中间秤台2、所述多个辅助秤台中剩余的数个5和所述下秤秤台3。In the embodiment of the present invention, the dynamic vehicle-type automatic weighing system includes: a dynamic large scale 101, as shown in Figure 3, which includes: an upper weighing platform 1, an intermediate weighing platform 2, a lower weighing platform 3, and A plurality of auxiliary weighing platforms 4 and 5 between the upper weighing platform 1, the middle weighing platform 2, and the lower weighing platform 3 are used to carry the vehicles to be weighed passing by; Weighing platform 1 , several 4 of the plurality of auxiliary weighing platforms, the middle weighing platform 2 , remaining several 5 of the plurality of auxiliary weighing platforms and the lower weighing platform 3 .
在本实施例中,虽然图3中的辅助秤台4和5分别示意为两个,但是并不限于两个,其根据辅助秤台的长度所决定。在一实施例中,如图3所示,所述中间秤台与所述上秤秤台之间的距离和所述中间秤台与所述下秤秤台之间的距离相等,且位于所述上秤秤台与中间秤台间的辅助秤台的个数与所述下秤秤台与所述中间秤台间的辅助秤台的个数相同。通常情况下,上秤秤台、中间秤台和下秤秤台的长度相同,且辅助秤台的长度为所述上秤秤台、中间秤台或下秤秤台的长度的4-5倍。例如,在一实施例中,上秤秤台、中间秤台和下秤秤台的长度都为1米,那么辅助秤台的长度为4.5米,在上秤秤台和中间秤台之间具有两个辅助秤台,在中间秤台和下秤秤台之间具有两个辅助秤台,整个动态大秤总长为21米。In this embodiment, although there are two auxiliary weighing platforms 4 and 5 shown in FIG. 3 , they are not limited to two, which are determined according to the length of the auxiliary weighing platforms. In one embodiment, as shown in FIG. 3 , the distance between the middle weighing platform and the upper weighing platform is equal to the distance between the middle weighing platform and the lower weighing platform, and the distance between the middle weighing platform and the lower weighing platform is equal. The number of auxiliary weighing platforms between the upper weighing platform and the middle weighing platform is the same as the number of auxiliary weighing platforms between the lower weighing platform and the middle weighing platform. Usually, the length of the upper weighing platform, the middle weighing platform and the lower weighing platform is the same, and the length of the auxiliary weighing platform is 4-5 times of the length of the upper weighing platform, the middle weighing platform or the lower weighing platform . For example, in one embodiment, the lengths of the upper weighing platform, the middle weighing platform and the lower weighing platform are all 1 meter, so the length of the auxiliary weighing platform is 4.5 meters, and between the upper weighing platform and the middle weighing platform there is Two auxiliary weighing platforms, there are two auxiliary weighing platforms between the middle weighing platform and the lower weighing platform, and the total length of the entire dynamic large scale is 21 meters.
其中,所述上秤秤台1用于计算所述被称重车辆在上秤时的轴数,所述下秤秤台3用于计算所述被称重车辆在下秤时的轴数,所述中间秤台2用于分离秤台上的车辆。Wherein, the weighing platform 1 for weighing is used for calculating the number of axles of the vehicle being weighed when it is on the scale, and the weighing platform 3 for weighing is used for calculating the number of axles for the vehicle being weighed when it is being weighed. The intermediate weighing platform 2 is used to separate the vehicles on the weighing platform.
在本实施例中,如图4所示,除了图3所示的动态大秤101,动态整车式自动称重系统还包括多组称重传感器102,如图4中的圆圈所示,分别设置在所述上秤秤台1、中间秤台2、下秤秤台3以及多个辅助秤台4和5上,用于采集所述被称重车辆各轴的轴载信号,每组传感器采集到的每根轴的轴载信息,包括轮胎对地压力动态数据;以及称重数据处理器103,用于接收所述轴载信号,并根据所述轴载信号生成所述被测车辆的轴重数据和轴行驶状态数据。In this embodiment, as shown in Figure 4, in addition to the dynamic large scale 101 shown in Figure 3, the dynamic vehicle-type automatic weighing system also includes multiple groups of load cells 102, as shown in the circles in Figure 4, respectively It is arranged on the upper weighing platform 1, the middle weighing platform 2, the lower weighing platform 3 and a plurality of auxiliary weighing platforms 4 and 5, and is used to collect the axle load signals of each axle of the vehicle being weighed. Each group of sensors The collected axle load information of each axle includes dynamic tire pressure data; and the weighing data processor 103 is configured to receive the axle load signal and generate the vehicle under test according to the axle load signal. Axle load data and axle travel status data.
在本实施例中,如图5所示,所述动态整车式自动称重系统还包括:数字接线盒104,连接于所述多组称重传感器102与所述称重数据处理器103之间,用于将所述多组称重传感器102采集的数据传送到所述称重数据处理器103。线圈105,连接所述数字接线盒104,用于对所述被称重车辆的到达进行检测,生成称重测量触发信号,并通过数字接线盒104发送给称重数据处理单元103;轮轴106,连接所述数字接线盒104,用于对所述被称重车辆各轴的轴型进行检测,生成轴型信号,并通过数字接线盒104发送给称重数据处理单元103;光栅107,连接所述数字接线盒104,用于对所述被称重车辆的存在进行检测,生成收尾信号,并通过数字接线盒104发送给称重数据处理单元103。In this embodiment, as shown in FIG. 5 , the dynamic vehicle-type automatic weighing system further includes: a digital junction box 104 connected between the multiple groups of load cells 102 and the weighing data processor 103 time, used to transmit the data collected by the multiple groups of load cells 102 to the load data processor 103 . The coil 105 is connected to the digital junction box 104, and is used to detect the arrival of the weighed vehicle, generate a weighing measurement trigger signal, and send it to the weighing data processing unit 103 through the digital junction box 104; the axle 106, Connect the digital junction box 104 to detect the shaft type of each axle of the weighed vehicle, generate shaft type signals, and send them to the weighing data processing unit 103 through the digital junction box 104; the grating 107 is connected to the The digital junction box 104 is used to detect the presence of the vehicle to be weighed, generate an ending signal, and send it to the weighing data processing unit 103 through the digital junction box 104 .
在本实施例中,如图6所示,所述称重数据处理器103包括:数据采集单元1031,用于对所述多组称重传感器102、线圈105、轮轴106以及光栅107传送的信号进行采集;数据处理单元1032,用于对所述数据采集单元1031采集到的多个信号进行处理,生成所述被称重车辆的轴重信息、轴速信息、轴距信息、轴型信息以及车辆行驶状态信息;数据交互单元1033,用于将所述数据处理单元1032生成的各项信息进行存储,并发送给上位机,与外界进行数据交互。In this embodiment, as shown in FIG. 6 , the weighing data processor 103 includes: a data acquisition unit 1031 configured to transmit signals from the multiple groups of load cells 102 , coils 105 , axles 106 and gratings 107 Collecting; the data processing unit 1032 is used to process the multiple signals collected by the data collecting unit 1031 to generate axle load information, axle speed information, wheelbase information, axle type information and Vehicle driving state information; the data interaction unit 1033 is used to store various information generated by the data processing unit 1032 and send it to the host computer for data interaction with the outside world.
在本实施例中,如图7所示,图6中的数据处理单元1032包括:车辆行驶状态信息获取单元10321,用于根据所述每组传感器采集到的轴载信号的时序判断所述被称重车辆的行驶方向;车轴信息计算单元10322,用于根据所述轴载信息计算所述轴重信息、轴速信息、轴距信息;车辆信息存储单元10323,用于存储所述的被称重车辆的车辆行驶状态信息以及轴重信息、轴速信息、轴距信息等信息。如果车辆属于正向行驶,则车轴信息计算单元10322根据轴载信息计算轴重、轴速等信息,并在车辆信息存储单元10322中保存车轴数据;如果车辆属于逆向行驶,即倒车,在车辆信息存储单元10322删除相应数据。当车轴完全通过传感器后,车辆信息存储单元10322统计整车信息数据。In this embodiment, as shown in FIG. 7, the data processing unit 1032 in FIG. 6 includes: a vehicle driving state information acquisition unit 10321, configured to determine the The driving direction of the weighing vehicle; the axle information calculation unit 10322 is used to calculate the axle load information, axle speed information and wheelbase information according to the axle load information; the vehicle information storage unit 10323 is used to store the weighed Vehicle driving status information, axle load information, axle speed information, wheelbase information and other information of heavy vehicles. If the vehicle is traveling in the forward direction, the axle information calculation unit 10322 calculates information such as axle load and axle speed according to the axle load information, and saves the axle data in the vehicle information storage unit 10322; The storage unit 10322 deletes the corresponding data. When the axle passes the sensor completely, the vehicle information storage unit 10322 counts the vehicle information data.
图8为本发明的动态整车式自动称重系统中的动态大秤的一个具体实施例的布置方案图。如图所示,本实施例的动态大秤包括:上秤秤台、中间秤台、下秤秤台与辅助秤台A、B,位于上秤秤台与中间秤台中间;辅助秤台C、D,位于中间秤台和下秤秤台之间,即本实施例的动态大秤由7个秤台组成。且上秤秤台、中间秤台、下秤秤台与辅助秤台A、B、C、D均为矩形,后一个秤台搭接在前一个秤台上方,各个秤台之间通过搭接件进行销连接。在本实施例中,所述中间秤台、上秤秤台以及下秤秤台的长度均为1米,所个辅助秤台A、B、C、D的长度为4.5米,形成长×宽×高为21000×3000×455mm的长方形整体式秤台,两端与中间的秤台长度为1000mm。每节秤台下方各装有4只传感器,在两个秤台搭接处共用一组称重传感器,本实施例的整个秤台下方共安装有16只传感器。所有传感器的高度应一致,整个秤台安装完成后,应保持水平。搭接位置的中心线和支撑传感中线在同一直线上,相邻两秤台的搭接位置正好与传感器中心平面重合。Fig. 8 is a layout diagram of a specific embodiment of the dynamic large scale in the dynamic vehicle-type automatic weighing system of the present invention. As shown in the figure, the dynamic large scale of this embodiment includes: an upper weighing platform, an intermediate weighing platform, a lower weighing platform and auxiliary weighing platforms A and B, which are located between the upper weighing platform and the intermediate weighing platform; the auxiliary weighing platform C , D, located between the middle weighing platform and the lower weighing platform, that is, the dynamic large scale of this embodiment is composed of 7 weighing platforms. And the upper weighing platform, the middle weighing platform, the lower weighing platform and the auxiliary weighing platforms A, B, C, D are all rectangular, and the latter weighing platform is overlapped on the previous weighing platform, and each weighing platform is connected by overlapping parts for pin connection. In this embodiment, the lengths of the intermediate weighing platform, the upper weighing platform and the lower weighing platform are all 1 meter, and the lengths of the auxiliary weighing platforms A, B, C, and D are 4.5 meters, forming a length × width Rectangular integral weighing platform with a height of 21000×3000×455mm, the length of the weighing platform at both ends and the middle is 1000mm. Four sensors are respectively installed under each weighing platform, and a set of load cells are shared at the joints of the two weighing platforms. In this embodiment, 16 sensors are installed under the entire weighing platform. The heights of all sensors should be consistent, and the entire weighing platform should be kept level after installation. The center line of the overlapping position is on the same straight line as the center line of the supporting sensor, and the overlapping positions of two adjacent weighing platforms coincide with the center plane of the sensor.
图9为利用图8所示的动态大秤以及图4-图7所示的称重数据处理器、线圈、轮轴、光栅及数字接线盒所组成的动态整车式自动称重系统的一个具体实施例的结构示意图。因此,与图4-图7相同的元件,都采用相同的标号标示。当进行测量时,将其安装在公路车道中间,从行车方向,依次为上秤秤台、辅助秤台A、辅助秤台B、中间秤台、辅助秤台C、辅助秤台D以及下秤秤台。所述中间秤台、上秤秤台以及下秤秤台的长度均为1米,所个辅助秤台A、B、C、D的长度为4.5米,形成长×宽×高为21000×3000×455mm的长方形整体式秤台,两端与中间的秤台长度为1000mm。并且,在每一秤台下均有两组传感器,因此,7个秤台下共有8组传感器,分别为第一组传感器1018和1019、第二组传感器1017和10110、第三组传感器1016和10111、第四组传感器1015和10112、第五组传感器1014和10113、第六组传感器1013和10114、第七组传感器1012和10115以及第八组传感器1011和10116。Fig. 9 is a specific example of a dynamic vehicle-type automatic weighing system composed of the dynamic large scale shown in Fig. 8 and the weighing data processor, coil, axle, grating and digital junction box shown in Fig. 4-7. Schematic diagram of the structure of the embodiment. Therefore, the same elements as those in FIGS. 4-7 are marked with the same reference numerals. When measuring, install it in the middle of the road lane, from the direction of driving, the upper weighing platform, auxiliary weighing platform A, auxiliary weighing platform B, middle weighing platform, auxiliary weighing platform C, auxiliary weighing platform D and lower weighing platform weighing platform. The lengths of the intermediate weighing platform, the upper weighing platform and the lower weighing platform are all 1 meter, and the lengths of the auxiliary weighing platforms A, B, C, and D are 4.5 meters, forming a length × width × height of 21000 × 3000 ×455mm rectangular integral weighing platform, the length of the weighing platform at both ends and the middle is 1000mm. And, there are two groups of sensors under each weighing platform, therefore, there are 8 groups of sensors under the 7 weighing platforms, which are respectively the first group of sensors 1018 and 1019, the second group of sensors 1017 and 10110, the third group of sensors 1016 and 10111, fourth set of sensors 1015 and 10112, fifth set of sensors 1014 and 10113, sixth set of sensors 1013 and 10114, seventh set of sensors 1012 and 10115, and eighth set of sensors 1011 and 10116.
图10为利用图9所示的动态整车式自动称重系统进行车辆称重的方法流程图。如图所示,所述动态整车式自动称重方法包括:Fig. 10 is a flow chart of a method for weighing a vehicle by using the dynamic whole-vehicle automatic weighing system shown in Fig. 9 . As shown in the figure, the dynamic vehicle-type automatic weighing method includes:
步骤S101,将动态整车式称重秤台分为上秤秤台、中间秤台、下秤秤台以及位于所述上秤秤台、中间秤台、下秤秤台之间的多个辅助秤台,以承载驶过的被称重车辆;步骤S 102,当所述被称重车辆在驶过所述动态整车式称重秤台时,上秤秤台计算所述被称重车辆在上秤时的轴数,所述下秤秤台计算所述被称重车辆在下秤时的轴数,所述中间秤台分离秤台上的车辆;步骤S103,所述被称重车辆在驶过所述动态整车式称重秤台时,处理设置在所述上秤秤台、中间秤台、下秤秤台以及多个辅助秤台上的多组称重传感器采集到的所述被称重车辆各轴的轴载信号,生成所述被测车辆的轴重数据和轴行驶状态数据。Step S101, dividing the dynamic vehicle-type weighing platform into an upper weighing platform, an intermediate weighing platform, a lower weighing platform, and a plurality of auxiliary weighing platforms located between the upper weighing platform, the intermediate weighing platform, and the lower weighing platform. The weighing platform is used to carry the vehicle to be weighed passing by; step S102, when the vehicle to be weighed is passing the dynamic vehicle weighing platform, the upper weighing platform calculates the vehicle to be weighed The number of axles at the time of weighing, the weighing platform of the lower scale calculates the number of axles of the vehicle to be weighed at the time of weighing, and the intermediate weighing platform separates the vehicles on the weighing platform; step S103, the vehicle to be weighed is When driving past the dynamic vehicle-type weighing platform, process the data collected by multiple groups of load cells arranged on the upper weighing platform, middle weighing platform, lower weighing platform and multiple auxiliary weighing platforms. The axle load signals of each axle of the vehicle to be weighed are used to generate axle load data and axle driving state data of the vehicle under test.
图11为利用图9所示的动态整车式自动称重系统所采集到的具有两个轴的单个被称重车辆在秤上的波形图。从图11中可看出,通过称重平台的8组传感器的信号,可以准确计算车辆上秤的轴数、轴重和轴在称重平台上所处的位置。其中,L曲线(即由折点A1-A2-A3-A4-A5-A6连接起来的曲线)代表被称重车辆在秤台上的的总重曲线变化图。曲线L1表示第一组传感器1018和1019传递的信号,可以看到,在L1曲线的第一个数值顶峰A1处,为被称重车辆的第一轴开始上秤,在第二个数值顶峰B1处,为被称重车辆的第二轴开始上秤,此后如L曲线的A3-A4线段所示,称重重量保持稳定,直至在最后一组传感器1011和10116传递的信号曲线L8上的第一个数值顶峰C1处,总重数据开始下降,表示被称重车辆的第一轴开始离开秤台,在曲线L8的第二个数值顶峰A6处,为被称重车辆第二轴离开秤台,称重结束。Fig. 11 is a waveform diagram of a single weighed vehicle with two axles collected by the dynamic whole-vehicle automatic weighing system shown in Fig. 9 on the scale. It can be seen from Figure 11 that the number of axles, axle load and the position of the axles on the weighing platform can be accurately calculated through the signals of the 8 groups of sensors on the weighing platform. Among them, the L curve (that is, the curve connected by the break points A1-A2-A3-A4-A5-A6) represents the change graph of the total weight curve of the vehicle being weighed on the weighing platform. Curve L1 represents the signals transmitted by the first group of sensors 1018 and 1019. It can be seen that at the first value peak A1 of the L1 curve, the first axle of the vehicle to be weighed begins to be weighed, and at the second value peak B1 At , the second axle of the vehicle to be weighed begins to be weighed, and thereafter, as shown by the A3-A4 line segment of the L curve, the weighing weight remains stable until the signal curve L8 transmitted by the last group of sensors 1011 and 10116. At the peak C1 of a numerical value, the total weight data begins to drop, indicating that the first axle of the vehicle being weighed starts to leave the scale platform, and at the second numerical peak A6 of the curve L8, the second axle of the vehicle being weighed leaves the scale platform , the weighing ends.
因此,本发明的动态称重系统可以在单车称重的时候,保持稳定真实的总量数据,实现与静态称重一样的高精度。Therefore, the dynamic weighing system of the present invention can maintain stable and real total amount data when weighing a single vehicle, and achieve the same high precision as static weighing.
图12为利用图9所示的动态整车式自动称重系统所采集到的具有两个轴的两车同时在秤上的波形图。从图12中可看出,Q曲线代表被称重的两个车辆同时在秤台上的的称重总重的曲线变化图。曲线Q1表示第一组传感器1018和1019传递的信号,可以看到,在Q1曲线的第一个数值顶峰W1处,为前一个被称重车辆的第一轴开始上秤,在第二个数值顶峰W2处,为前一个被称重车辆的第二轴开始上秤,,在Q1曲线的第三个数值顶峰W3处,为后一个被称重车辆的第一轴开始上秤,在Q1曲线的第四个数值顶峰W4处,为后一个被称重车辆的第二轴开始上秤,直至如Q曲线最大值的稳定曲线段所示,为两辆车同时在秤上的两辆车的总重。FIG. 12 is a waveform diagram of two vehicles with two axles on the scale at the same time collected by the dynamic vehicle-type automatic weighing system shown in FIG. 9 . It can be seen from FIG. 12 that the Q curve represents the curve change graph of the total weighing weight of the two vehicles being weighed on the weighing platform at the same time. Curve Q1 represents the signals transmitted by the first group of sensors 1018 and 1019. It can be seen that at the peak W1 of the first numerical value of the Q1 curve, the scale is started for the first axle of the previous weighed vehicle, and at the second numerical value At the peak W2, the second axle of the previous weighed vehicle starts to be weighed, and at the third value peak W3 of the Q1 curve, the first axle of the next weighed vehicle starts to be weighed, and on the Q1 curve At the peak W4 of the fourth numerical value of , the second axle of the last vehicle to be weighed starts to be weighed until it is shown in the stable curve segment of the maximum value of the Q curve, which is the weight of two vehicles that are on the scale at the same time. total weight.
在最后一组传感器1011和10116传递的信号曲线Q8上的第一个数值顶峰k1处,总重数据开始下降,表示前一个被称重车辆的第一轴开始离开秤台,在曲线Q8的第二个数值顶峰k2处,表示前一个被称重车辆第二轴离开秤台,在曲线Q8的第三个数值顶峰k3处,表示后一个被称重车辆的第一轴离开秤台,在曲线Q8的第四个数值顶峰k4处,表示后一个被称重车辆第二轴离开秤台,称重结束。At the first value peak k1 on the signal curve Q8 transmitted by the last group of sensors 1011 and 10116, the total weight data begins to decline, indicating that the first axle of the previous weighed vehicle starts to leave the weighing platform, at the first value of the curve Q8 At the peak k2 of the two values, it means that the second axle of the previous weighed vehicle leaves the weighing platform, and at the third numerical peak k3 of the curve Q8, it means that the first axle of the latter weighed vehicle leaves the weighing platform. The peak k4 of the fourth numerical value of Q8 indicates that the second axle of the vehicle to be weighed leaves the weighing platform, and the weighing ends.
从图12所示的动态称重两个车辆的波形图可以看出,当前秤台无重量即前车完全下称,后车轴重、总重计算方法与前车计算方法相同;当前秤台有重量即前车未完全下称,后车第一个轴上秤,根据第1、2组传感器的重量变化以及前轴的状态,获取到后车第一个轴完全上秤的时刻,同时结合第7、8组传感器的重量变化来获取前车的状态,将秤台上的稳定重量减去前车未下称的重量即为后车第一轴的轴重;同理可计算后车其余轴的轴重和总重。It can be seen from the dynamic weighing waveforms of two vehicles shown in Figure 12 that the current weighing platform has no weight, that is, the front vehicle is completely weighed down, and the calculation method of the rear axle weight and total weight is the same as that of the front vehicle; the current weighing platform has The weight means that the front vehicle is not fully weighed, and the first axle of the rear vehicle is weighed. According to the weight change of the first and second groups of sensors and the state of the front axle, the moment when the first axle of the rear vehicle is fully weighed is obtained, and combined with The weight change of the 7th and 8th group of sensors is used to obtain the state of the front vehicle, and the stable weight on the scale platform minus the unweighed weight of the front vehicle is the axle load of the first axle of the rear vehicle; similarly, the rest of the rear vehicle can be calculated Axle weight and gross weight of the shaft.
利用本发明实施例的动态整车式自动称重系统,在后车跟车时,实时跟踪前车和后车的轴所在位置,当前后车距离大于一个板时,可将7块台面分为两部分独立的称重平台,分别称量前后车各自的准确重量,从而实现后车重量的准确称量。而采用4台面结构时,由于各台面长度均大于5米,实际过车过程中,存在前后车距离大于一个板的可能性较小,无法实现后车重量准确称量,然而使用7台面结构时,由于中间1米台面的存在,前后车距离大于一个板的可能性也就成为了必然,从而可以准确称量后车重量。Utilizing the dynamic vehicle-type automatic weighing system of the embodiment of the present invention, when the following vehicle follows the vehicle, the axle positions of the front vehicle and the rear vehicle can be tracked in real time. The two parts of the independent weighing platform weigh the accurate weight of the front and rear vehicles respectively, so as to realize the accurate weighing of the weight of the rear vehicle. When using 4-table structure, since the length of each table is greater than 5 meters, in the actual passing process, there is little possibility that the distance between the front and rear vehicles is greater than one board, and it is impossible to achieve accurate weighing of the weight of the rear vehicle. However, when using 7-table structure , due to the existence of a 1-meter platform in the middle, the possibility that the distance between the front and rear vehicles is greater than one plate has become inevitable, so that the weight of the rear vehicle can be accurately weighed.
本发明实施例的动态整车式自动称重系统及方法,相比于现有的静态称重和四秤台动态称重的优点是:由于本发明的动态大秤采用了上秤秤台、中间秤台、下秤秤台以及辅助秤台这种搭接方式,当多车同步动态上秤时,能够保证每一待测车辆在经过主秤台(上秤秤台、中间秤台即下秤秤台)时有且仅有一个轴在同一台面上,因此能正确识别车辆上下秤的轴数,且能准确跟踪每辆车在秤上的行驶位置,将其在动态大秤上进行重量分配,准确的将其区分开来,实现多车数据的分离并准确计算每辆车的重量,从而提高了称重精度。Compared with the existing static weighing and dynamic weighing with four weighing platforms, the dynamic vehicle-type automatic weighing system and method of the embodiments of the present invention have the following advantages: since the dynamic large scale of the present invention adopts the upper weighing platform, The overlapping mode of the intermediate weighing platform, the lower weighing platform and the auxiliary weighing platform can ensure that each vehicle to be tested can pass through the main weighing platform (the upper weighing platform, the middle weighing platform and the lowering platform) when multiple vehicles are dynamically scaled simultaneously. There is one and only one axis on the same platform, so the number of axes on and off the vehicle scale can be correctly identified, and the driving position of each vehicle on the scale can be accurately tracked, and it can be weighed on the dynamic large scale Distribution, accurately distinguish them, realize the separation of multi-vehicle data and accurately calculate the weight of each vehicle, thereby improving the weighing accuracy.
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限定本发明的保护范围,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the scope of the present invention. Protection scope, within the spirit and principles of the present invention, any modification, equivalent replacement, improvement, etc., shall be included in the protection scope of the present invention.
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