CN102704616A - Composite wallboard and manufacturing method - Google Patents
Composite wallboard and manufacturing method Download PDFInfo
- Publication number
- CN102704616A CN102704616A CN2012101413869A CN201210141386A CN102704616A CN 102704616 A CN102704616 A CN 102704616A CN 2012101413869 A CN2012101413869 A CN 2012101413869A CN 201210141386 A CN201210141386 A CN 201210141386A CN 102704616 A CN102704616 A CN 102704616A
- Authority
- CN
- China
- Prior art keywords
- base material
- plate face
- face base
- combined wall
- cavity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000002131 composite material Substances 0.000 title abstract 5
- 238000000465 moulding Methods 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims description 41
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 14
- 239000011496 polyurethane foam Substances 0.000 claims description 14
- 238000005187 foaming Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 12
- 239000004568 cement Substances 0.000 claims description 7
- GTACSIONMHMRPD-UHFFFAOYSA-N 2-[4-[2-(benzenesulfonamido)ethylsulfanyl]-2,6-difluorophenoxy]acetamide Chemical compound C1=C(F)C(OCC(=O)N)=C(F)C=C1SCCNS(=O)(=O)C1=CC=CC=C1 GTACSIONMHMRPD-UHFFFAOYSA-N 0.000 claims description 6
- 101710130081 Aspergillopepsin-1 Proteins 0.000 claims description 6
- 239000004604 Blowing Agent Substances 0.000 claims description 6
- 102100031007 Cytosolic non-specific dipeptidase Human genes 0.000 claims description 6
- 239000000378 calcium silicate Substances 0.000 claims description 6
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 6
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 6
- 238000010097 foam moulding Methods 0.000 claims description 6
- 239000000395 magnesium oxide Substances 0.000 claims description 6
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 6
- 229920000570 polyether Polymers 0.000 claims description 6
- 229920001228 polyisocyanate Polymers 0.000 claims description 6
- 239000005056 polyisocyanate Substances 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 239000004094 surface-active agent Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- -1 catalyzer Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 5
- 239000006260 foam Substances 0.000 abstract description 5
- 238000009413 insulation Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 3
- 239000000758 substrate Substances 0.000 abstract 4
- 229920002635 polyurethane Polymers 0.000 abstract 2
- 239000004814 polyurethane Substances 0.000 abstract 2
- 238000004321 preservation Methods 0.000 abstract 1
- 239000011162 core material Substances 0.000 description 3
- 238000005192 partition Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
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- Laminated Bodies (AREA)
- Building Environments (AREA)
Abstract
The invention discloses a composite wallboard and a manufacturing method. The composite wallboard comprises a wallboard substrate and a sandwich layer, wherein the wallboard substrate is integrally mouled into a strip once and comprises a hollow cavity for moulding the sandwich layer; a groove is arranged on one side of a long edge of the wallboard substrate; a convex groove is arranged at the other side of the long edge; the groove is tightly meshed with the convex groove, and the sandwich layer is polyurethane hard foam and foamed and moulded once in the hollow cavity of the wallboard substrate. The composite wallboard disclosed by the invention selects the polyurethane hard foam as the sandwich layer, is light in weight, good in heat preservation and sound insulation effects; the groove is arranged on one side of the long edge of the composite wallboard and the convex groove is arranged on the other side, so the installation is convenient and firm.
Description
Technical field
The present invention relates to technical field of buildings, the manufacturing approach of particularly a kind of combined wall board and a kind of combined wall board.
Background technology
Existing building selects for use polyphenyl plate, foam cement or extruded sheet etc. to do the core material with partition wall batten, and these core material face density are bigger, and the weight of unit area body of wall is also big.And through the cementing agent bonding, insulation is bad with soundproof effect, complicate fabrication process between core and the plate face.
Summary of the invention
The technical problem that the present invention will solve is existing partition wall batten Heavy Weight, and insulation and soundproof effect are bad.
To achieve these goals; The invention provides a kind of combined wall board, comprise plate face base material and sandwich of layers, said plate face base material global formation becomes strip; Comprise the cavity that is used for the sandwich of layers moulding; One side on the long limit of plate face base material is a groove, and the opposite side on long limit is a tongue, the tight interlock of groove and tongue; Said sandwich of layers is a hard polyurethane foam, and foaming forms in the cavity of plate face base material.
Alternatively, said plate face base material is fiber reinforced cement board, silica-magnesia panel or calcium silicate board.
Alternatively, said hard polyurethane foam disposable foaming in the cavity of plate face base material forms.
Alternatively, the raw material of said hard polyurethane foam comprises: polyethers or PEPA, polyisocyanates, water, catalyzer, surfactant and blowing agent.
The present invention also provides a kind of manufacturing approach of combined wall board, comprises the steps:
Step (a), the Integratively formed plate face base material of processing strip, plate face base material comprises cavity, and a side on the long limit of plate face base material is a groove, and the opposite side on long limit is a tongue, the tight interlock of groove and tongue;
Step (b) is processed sandwich of layers through the polyurethane foam moulding in the cavity of plate face base material.
Alternatively, select for use fiber reinforced cement board, silica-magnesia panel or calcium silicate board as plate face base material.
Alternatively, in the cavity of plate face base material, process sandwich of layers through disposable polyurethane foam moulding.
Alternatively, with disposable addings of raw material such as polyethers or PEPA, polyisocyanates, water, catalyzer, surfactant and blowing agents, mix the back in high-speed stirred and in the cavity of plate face base material, carry out foaming.
The invention has the beneficial effects as follows:
(1) combined wall board selects for use hard polyurethane foam to do sandwich of layers, and is in light weight, and insulation is good with soundproof effect;
(2) long limit one side of combined wall board is a groove, and opposite side is a tongue, and is easy for installation, firm.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art; To do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below; Obviously, the accompanying drawing in describing below only is some embodiments of the present invention, for those of ordinary skills; Under the prerequisite of not paying creative work property, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structure chart of combined wall board of the present invention;
Fig. 2 is the flow chart of combined wall board manufacturing approach of the present invention.
The specific embodiment
To combine the accompanying drawing in the embodiment of the invention below, the technical scheme in the embodiment of the invention is carried out clear, intactly description, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the present invention's protection.
Fig. 1 is the structure chart of combined wall board of the present invention.
As shown in Figure 1, combined wall board comprises plate face base material 101 and sandwich of layers 102.
Plate face base material 101 is a monolithic construction, through the Integratively formed strip of processing of mould, comprises the cavity of hollow, and plate face base material 101 comprises long limit and minor face, and a side on long limit is a groove, and the opposite side on long limit is a tongue, the tight interlock of groove and tongue.During installation, the tongue of a back combined wall board inserts the groove of last combined wall board, so that two combined wall boards are combined closely.Interlock place of tongue and groove can bond with binding material, and bond effect is better.Plate face base material can be fiber reinforced cement board, silica-magnesia panel or calcium silicate board.
Sandwich of layers 102 is a hard polyurethane foam; Be in the cavity of plate face base material 101, to form through disposable foaming; Particularly; With disposable addings of raw material such as polyethers or PEPA, polyisocyanates, water, catalyzer, surfactant and blowing agents, after high-speed stirred is mixed, in the cavity of plate face base material 101, carry out foaming.Sandwich of layers 102 behind the foaming fits tightly with plate face base material 101, does not need extra bonding process process.Sandwich of layers 102 of the present invention also can be passed through prepolymer method or semi-prepolymer method foaming, and those skilled in the art can select any suitable foam process for use.
Shown in Figure 2 is the flow chart of combined wall board manufacturing approach of the present invention.
As shown in Figure 2, combined wall board manufacturing approach of the present invention may further comprise the steps:
Step (a), through the Integratively formed plate face base material of processing strip of mould, plate face base material comprises cavity, and a side on the long limit of plate face base material is a groove, and the opposite side on long limit is a tongue, the tight interlock of groove and tongue;
Step (b) is processed sandwich of layers through the polyurethane foam moulding in the cavity of plate face base material.
Combined wall board manufacturing approach of the present invention, plate face base material can be selected fiber reinforced cement board, silica-magnesia panel or calcium silicate board for use.
Combined wall board manufacturing approach of the present invention; In the cavity of plate face base material, process sandwich of layers through disposable polyurethane foam moulding; Particularly; With disposable addings of raw material such as polyethers or PEPA, polyisocyanates, water, catalyzer, surfactant and blowing agents, mix the back in high-speed stirred and in the cavity of plate face base material, carry out foaming.Sandwich of layers of the present invention also can be passed through prepolymer method or semi-prepolymer method foaming, and those skilled in the art can select any suitable foam process for use.
The above is merely preferred embodiment of the present invention, and is in order to restriction the present invention, not all within spirit of the present invention and principle, any modification of being done, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. a combined wall board is characterized in that, comprises plate face base material and sandwich of layers; Said plate face base material global formation becomes strip, comprises the cavity that is used for the sandwich of layers moulding, and a side on the long limit of plate face base material is a groove; The opposite side on long limit is a tongue, the tight interlock of groove and tongue; Said sandwich of layers is a hard polyurethane foam, and foaming forms in the cavity of plate face base material.
2. combined wall board as claimed in claim 1 is characterized in that, said plate face base material is fiber reinforced cement board, silica-magnesia panel or calcium silicate board.
3. combined wall board as claimed in claim 2 is characterized in that, said hard polyurethane foam disposable foaming in the cavity of plate face base material forms.
4. combined wall board as claimed in claim 3 is characterized in that, the raw material of said hard polyurethane foam comprises: polyethers or PEPA, polyisocyanates, water, catalyzer, surfactant and blowing agent.
5. the manufacturing approach of a combined wall board is characterized in that, comprises the steps:
Step (a), the Integratively formed plate face base material of processing strip, plate face base material comprises cavity, and a side on the long limit of plate face base material is a groove, and the opposite side on long limit is a tongue, the tight interlock of groove and tongue;
Step (b) is processed sandwich of layers through the polyurethane foam moulding in the cavity of plate face base material.
6. the manufacturing approach of combined wall board as claimed in claim 5 is characterized in that, selects for use fiber reinforced cement board, silica-magnesia panel or calcium silicate board as plate face base material.
7. the manufacturing approach of combined wall board as claimed in claim 6 is characterized in that, in the cavity of plate face base material, processes sandwich of layers through disposable polyurethane foam moulding.
8. the manufacturing approach of combined wall board as claimed in claim 7; It is characterized in that; With disposable addings of raw material such as polyethers or PEPA, polyisocyanates, water, catalyzer, surfactant and blowing agents, mix the back in high-speed stirred and in the cavity of plate face base material, carry out foaming.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101413869A CN102704616A (en) | 2012-05-09 | 2012-05-09 | Composite wallboard and manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101413869A CN102704616A (en) | 2012-05-09 | 2012-05-09 | Composite wallboard and manufacturing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102704616A true CN102704616A (en) | 2012-10-03 |
Family
ID=46897645
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012101413869A Pending CN102704616A (en) | 2012-05-09 | 2012-05-09 | Composite wallboard and manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102704616A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109093927A (en) * | 2018-08-09 | 2018-12-28 | 杭州晨基住工科技有限公司 | A kind of combined wall board and roof boarding and its manufacturing process |
| CN115651160A (en) * | 2022-11-11 | 2023-01-31 | 上海嘉均瑞科技有限公司 | Heat-preservation polyurethane sandwich template and preparation method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2167140Y (en) * | 1993-05-25 | 1994-06-01 | 朱方汉 | polyurethane concrete composite board |
| CN2370082Y (en) * | 1999-02-23 | 2000-03-22 | 林怡君 | Combined board |
| CN201144497Y (en) * | 2007-12-28 | 2008-11-05 | 徐小勇 | Heat-insulating waterproof flame-retardant energy-saving decorative plate for exterior wall |
| CN101634177A (en) * | 2009-08-19 | 2010-01-27 | 贵州凯德邦高新技术实业有限公司 | Light-weight insulating wall body and production method thereof |
| CN102251622A (en) * | 2011-05-24 | 2011-11-23 | 中国建筑科学研究院 | Composite board |
-
2012
- 2012-05-09 CN CN2012101413869A patent/CN102704616A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2167140Y (en) * | 1993-05-25 | 1994-06-01 | 朱方汉 | polyurethane concrete composite board |
| CN2370082Y (en) * | 1999-02-23 | 2000-03-22 | 林怡君 | Combined board |
| CN201144497Y (en) * | 2007-12-28 | 2008-11-05 | 徐小勇 | Heat-insulating waterproof flame-retardant energy-saving decorative plate for exterior wall |
| CN101634177A (en) * | 2009-08-19 | 2010-01-27 | 贵州凯德邦高新技术实业有限公司 | Light-weight insulating wall body and production method thereof |
| CN102251622A (en) * | 2011-05-24 | 2011-11-23 | 中国建筑科学研究院 | Composite board |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109093927A (en) * | 2018-08-09 | 2018-12-28 | 杭州晨基住工科技有限公司 | A kind of combined wall board and roof boarding and its manufacturing process |
| CN115651160A (en) * | 2022-11-11 | 2023-01-31 | 上海嘉均瑞科技有限公司 | Heat-preservation polyurethane sandwich template and preparation method thereof |
| CN115651160B (en) * | 2022-11-11 | 2024-08-06 | 北鹏(廊坊)新型建材有限公司 | Thermal insulation polyurethane sandwich template and preparation method thereof |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20121003 |