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CN102212411B - Universal machinery lubricating oil in pharmaceutical industry - Google Patents

Universal machinery lubricating oil in pharmaceutical industry Download PDF

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Publication number
CN102212411B
CN102212411B CN 201110102418 CN201110102418A CN102212411B CN 102212411 B CN102212411 B CN 102212411B CN 201110102418 CN201110102418 CN 201110102418 CN 201110102418 A CN201110102418 A CN 201110102418A CN 102212411 B CN102212411 B CN 102212411B
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oil
percent
lubricating oil
pharmaceutical industry
agent
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CN102212411A (en
Inventor
黄福川
莫宇飞
杨茂立
谢云果
李宏君
粟满荣
唐兴中
陈从蓉
杨克迪
梁健英
曾钫
仇柳红
黄孝平
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Shenzhen Yongwanfeng Industry Co Ltd
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Guangxi University
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Abstract

The invention provides universal machinery lubricating oil in the pharmaceutical industry. The universal machinery lubricating oil is characterized by comprising the following ingredients in percentage by weight: 80-95 percent of base oil, 1.5-8 percent of antioxidant, 0.5-5 percent of antiwear agent, 1.0-5 percent of antirust agent, 0.1-3 percent of antifriction agent, and 0.3-4 percent of lubricating additive. Sucrose polyester with wide sources and environment friendliness is adopted as base oil, and a new compound additive is increased, therefore, the lubricating oil has comprehensive properties superior to those of the traditional mineral oil, as well as good stability, inoxidizability, rust prevention and biodegradability, can be used for prolonging the oil draining period, reducing the waste liquor treating cost, lowering the energy consumption and total production cost, thus being a product with high cost performance and environment friendliness and being beneficial to promotion and application in food, sanitary and pharmaceutical industries.

Description

一种制药行业通用机械润滑油A general-purpose mechanical lubricant for the pharmaceutical industry

技术领域 technical field

本发明是一种机械润滑油、尤其是环境友好的一种制药行业通用机械润滑油。The invention is a mechanical lubricating oil, especially an environment-friendly general mechanical lubricating oil in the pharmaceutical industry.

背景技术 Background technique

随着经济的高速发展,以及人们生活质量的提高,医药行业也得到很快发展,从而推动了制药机械技术的进步,促进制药装备工业的升级换代。制药行业机械设备是化工机械领域的重要部分。由于制药机械设备的特殊工况,对药品质量有重要的直接影响,特别是机械设备使用的润滑油。With the rapid development of the economy and the improvement of people's quality of life, the pharmaceutical industry has also developed rapidly, which has promoted the progress of pharmaceutical machinery technology and promoted the upgrading of the pharmaceutical equipment industry. Pharmaceutical industry machinery and equipment is an important part of the chemical machinery field. Due to the special working conditions of pharmaceutical machinery and equipment, it has an important direct impact on the quality of pharmaceuticals, especially the lubricating oil used in machinery and equipment.

目前,我国制药机械企业总体呈现出分布面散、规模小、技术相对落后、不配套等特点,制药机械设备产品相当部分属于粗放型,润滑剂耗能过多;制药机械制造和维护技术相对落后;环保意识淡薄,对制药环节中可能出现最终影响产品质量的机械设备润滑剂认识不足。因此,我国制药机械企业应该走高技术、节能、环保、高集约度的可持续发展的道路。At present, my country's pharmaceutical machinery enterprises generally present the characteristics of scattered distribution, small scale, relatively backward technology, and unsuitable equipment. A considerable part of pharmaceutical machinery and equipment products is extensive, and lubricants consume too much energy; pharmaceutical machinery manufacturing and maintenance technology is relatively backward. ; The awareness of environmental protection is weak, and the awareness of lubricants for mechanical equipment that may eventually affect product quality in the pharmaceutical process is insufficient. Therefore, my country's pharmaceutical machinery enterprises should take the road of sustainable development with high technology, energy saving, environmental protection and high intensity.

当今,制药行业机械设备要求润滑油能满足以下要求:无毒、可生物降解、高抗氧化性、长寿命、低倾点、高粘度、能适应严寒和高温工况的特殊场合。由于植物油具有较好的生物降解性能,所以,越来越受到人们的普遍关注。利用植物油制取润滑油的基础油具有可再生、可生物降解、生物无毒、润滑性能良好的优点,但植物油用作基础油有以下缺点:氧化安定性差、热稳定性弱、水解稳定性和低温性能较差,因此,一般不会直接用植物油作基础油。Today, machinery and equipment in the pharmaceutical industry require lubricating oils to meet the following requirements: non-toxic, biodegradable, high oxidation resistance, long life, low pour point, high viscosity, and special occasions that can adapt to severe cold and high temperature conditions. Due to the good biodegradability of vegetable oil, more and more people pay more and more attention to it. The base oil of lubricating oil produced from vegetable oil has the advantages of renewable, biodegradable, non-toxic, and good lubricating performance, but vegetable oil used as base oil has the following disadvantages: poor oxidation stability, weak thermal stability, hydrolytic stability and Low temperature performance is poor, therefore, generally do not directly use vegetable oil as base oil.

发明内容 Contents of the invention

本发明要解决的技术问题是提供一种稳定性、抗氧化性、防锈性、生物降解性能优异、综合性能超过传统矿物油、能满足制药行业特定工况要求、对人和环境友好的制药行业通用机械润滑油。The technical problem to be solved by the present invention is to provide a pharmaceutical product with excellent stability, oxidation resistance, rust resistance, excellent biodegradability, comprehensive performance exceeding traditional mineral oil, meeting the requirements of specific working conditions in the pharmaceutical industry, and being friendly to people and the environment. Industrial general machinery lubricants.

本发明以如下技术方案解决上述技术问题:The present invention solves the above technical problems with the following technical solutions:

本发明制药行业通用机械润滑油的组分和含量为:The composition and content of the pharmaceutical industry general machine lubricating oil of the present invention are:

  组份 Component   含量(重量比) Content (weight ratio)   基础油 base oil   80~95% 80~95%   抗氧剂 Antioxidant   1.5~8% 1.5~8%   抗磨剂 antiwear agent   0.5~5% 0.5~5%   防锈剂 Rust inhibitor   1.0~5% 1.0~5%   减摩剂 Friction reducer   0.1~3% 0.1~3%   润滑添加剂 Lubricating Additives   0.3~4% 0.3~4%

其中:in:

基础油是蔗糖多酯;The base oil is sucrose polyester;

抗氧剂是二叔辛基二苯基胺、丁基辛基二苯基胺、2,6-二叔丁基-对甲基苯酚或2,6-二叔丁基酚中的任意一种或两种;The antioxidant is any one of di-tert-octyldiphenylamine, butyloctyldiphenylamine, 2,6-di-tert-butyl-p-methylphenol or 2,6-di-tert-butylphenol or both;

抗磨剂是三苯基硫代磷酸盐或硫化脂肪酸酯或氨基磷酸盐中的任意一种;The antiwear agent is any one of triphenylthiophosphate or sulfurized fatty acid ester or aminophosphonate;

防锈剂是甘油单油酸酯或甘油二油酸酯、甘油单脂酸酯、山梨聚糖单油酸酯中的任意一种或两种;The antirust agent is any one or two of glycerol monooleate or glycerol dioleate, glycerol monooleate, sorbitan monooleate;

减摩剂是氢化棉籽油或苯三唑脂肪酸铵盐;The friction reducer is hydrogenated cottonseed oil or benzotriazole fatty acid ammonium salt;

润滑添加剂是甘油单油酸酯、甘油二油酸酯、甘油单脂酸酯、油酸或猪油中的任意一种或两种。The lubricating additive is any one or two of glycerol monooleate, glycerol dioleate, glycerol monooleate, oleic acid or lard.

本发明制药行业通用机械润滑油的显著优点有:The notable advantages of the pharmaceutical industry general machinery lubricating oil of the present invention are:

1、具有的综合性能超过传统矿物油,各项性能指标均达到使用要求。具有良好的稳定性、抗氧化性、防锈性、生物降解性,适用于制药机械行业的要求。1. Its comprehensive performance exceeds that of traditional mineral oil, and all performance indicators meet the requirements for use. It has good stability, oxidation resistance, rust resistance and biodegradability, and is suitable for the requirements of the pharmaceutical machinery industry.

2、采用了不同于目前广泛应用的基础油和复合添加剂,使用后对环境危害小,是一种较理想的环保型产品。有利于本发明的润滑油在食品、卫生和制药行业推广使用。2. It adopts base oil and composite additives that are different from those widely used at present, and has little harm to the environment after use. It is an ideal environmental protection product. It is beneficial to popularize and use the lubricating oil of the present invention in food, sanitation and pharmaceutical industries.

3、本发明产品中的基础油蔗糖多脂来源广泛,价格相对其它合成酯的基础油更合理;能延长换油期,减少废液的处理费用,降低能源消耗;降低总生产成本,是性价比较高的产品。3. The base oil sucrose polyglyceride in the product of the present invention has a wide range of sources, and the price is more reasonable than other synthetic ester base oils; it can extend the oil change period, reduce the treatment cost of waste liquid, and reduce energy consumption; reduce the total production cost, which is cost-effective higher product.

4、本产品的开发有利于开拓蔗糖应用领域,提高蔗糖产品的技术含量和附加值。4. The development of this product is beneficial to expand the application field of sucrose and improve the technical content and added value of sucrose products.

具体实施方式 Detailed ways

本发明针对制药行业通用机械设备的要求,采用具有环境友好型的蔗糖多酯作为基础油。通过应用模糊层次分析方法(FAHP)对抗氧剂、抗磨剂、防锈剂、减摩剂等配方的优选,并复配多种适合的复合添加剂。产品具有优异的稳定性、抗氧化性、防锈性、生物降解性;其优异的综合性能超过传统矿物油,且各项性能指标均达到使用要求;同时对人和环境友好,可满足制药行业特定工况条件下对高性能环境友好的制药行业通用机械润滑油的要求。The invention aims at the requirements of the general mechanical equipment in the pharmaceutical industry, and adopts the environment-friendly sucrose polyester as the base oil. By applying Fuzzy Analytical Hierarchy Process (FAHP) to optimize the formulations of antioxidants, antiwear agents, rust inhibitors, friction reducers, etc., and compound a variety of suitable compound additives. The product has excellent stability, oxidation resistance, rust resistance, and biodegradability; its excellent comprehensive performance exceeds that of traditional mineral oil, and all performance indicators meet the requirements for use; it is also friendly to people and the environment, and can meet the requirements of the pharmaceutical industry Requirements for high-performance and environmentally friendly general-purpose mechanical lubricants in the pharmaceutical industry under specific working conditions.

实施例1:Example 1:

将下列重量百分比的组份调和制成:The following components by weight percentage are reconciled and made:

  组份 Component   含量(重量比) Content (weight ratio)   蔗糖多酯 Sucrose polyester   90% 90%   2,6-二叔丁基-对甲基苯酚 2,6-di-tert-butyl-p-methylphenol   3.0% 3.0%   三苯基硫代磷酸盐 Triphenylthiophosphate   1.6% 1.6%   硫化脂肪酸酯 Sulfurized fatty acid esters   0.8% 0.8%   山梨聚糖单油酸酯 Sorbitan monooleate   2.0% 2.0%   氢化棉籽油 Hydrogenated Cottonseed Oil   0.7% 0.7%   苯三唑脂肪酸铵盐 Benzotriazole fatty acid ammonium salt   0.4% 0.4%   油酸 Oleic acid   1.5% 1.5%

实施例2:Example 2:

将下列重量百分比的组份调和制成:The following components by weight percentage are reconciled and made:

  组份 Component   含量(重量比) Content (weight ratio)   蔗糖多酯 Sucrose polyester   85% 85%   二叔辛基二苯基胺 Di-tert-octyldiphenylamine   4.5% 4.5%   氨基磷酸盐 Aminophosphonate   1.5% 1.5%   硫化脂肪酸酯 Sulfurized fatty acid esters   2.5% 2.5%   甘油单油酸酯 Glyceryl Monooleate   3.2% 3.2%   氢化棉籽油 Hydrogenated Cottonseed Oil   1.0% 1.0%   苯三唑脂肪酸铵盐 Benzotriazole fatty acid ammonium salt   0.8% 0.8%   甘油单脂酸酯 Monoglycerides   1.5% 1.5%

实施例3:Example 3:

将下列重量百分比的组份调和制成:The following components by weight percentage are reconciled and made:

  组份 Component   含量(重量比) Content (weight ratio)   蔗糖多酯 Sucrose polyester   87% 87%   2,6-二叔丁基酚 2,6-di-tert-butylphenol   3.5% 3.5%   氨基磷酸盐 Aminophosphonate   1.5% 1.5%   硫化脂肪酸酯 Sulfurized fatty acid esters   2.0% 2.0%   甘油二油酸酯 Glyceryl Dioleate   3.0% 3.0%   氢化棉籽油 Hydrogenated Cottonseed Oil   0.9% 0.9%   苯三唑脂肪酸铵盐 Benzotriazole fatty acid ammonium salt   0.7% 0.7%   油酸 Oleic acid   1.4% 1.4%

实施例4:Example 4:

将下列重量百分比的组份调和制成:The following components by weight percentage are reconciled and made:

  组份 Component   含量(重量比) Content (weight ratio)   蔗糖多酯 Sucrose polyester   90% 90%   丁基辛基二苯基胺 Butyloctyldiphenylamine   2.5% 2.5%   2,6-二叔丁基酚 2,6-di-tert-butylphenol   1.5% 1.5%   三苯基硫代磷酸盐 Triphenylthiophosphate   1.0% 1.0%   硫化脂肪酸酯 Sulfurized fatty acid esters   1.5% 1.5%   甘油二油酸酯 Glyceryl Dioleate   2.0% 2.0%   氢化棉籽油 Hydrogenated Cottonseed Oil   0.7% 0.7%   苯三唑脂肪酸铵盐 Benzotriazole fatty acid ammonium salt   0.6% 0.6%   猪油 lard   0.2% 0.2%

以上各组分之和为100%。The sum of the above components is 100%.

基础油是蔗糖多酯。The base oil is sucrose polyester.

抗氧剂是二叔辛基二苯基胺(或丁基辛基二苯基胺、2,6-二叔丁基-对甲基苯酚、2,6-二叔丁基酚中的任意一种或两种)The antioxidant is any one of di-tert-octyl diphenylamine (or butyl octyl diphenylamine, 2,6-di-tert-butyl-p-methylphenol, 2,6-di-tert-butylphenol species or both)

抗磨剂是三苯基硫代磷酸盐(或硫化脂肪酸酯或氨基磷酸盐中的任意一种)The antiwear agent is triphenylthiophosphate (or either sulfurized fatty acid ester or aminophosphonate)

防锈剂是甘油单油酸酯(或甘油二油酸酯、甘油单脂酸酯、山梨聚糖单油酸酯中的任意一种或两种)Antirust agent is glycerol monooleate (or any one or both of glycerol dioleate, glycerol monooleate, sorbitan monooleate)

减摩剂是氢化棉籽油和苯三唑脂肪酸铵盐。The friction reducers are hydrogenated cottonseed oil and benzotriazole fatty acid ammonium salts.

润滑添加剂是甘油单油酸酯(或甘油二油酸酯、甘油单脂酸酯、油酸或猪油中的任意一种或两种)The lubricating additive is glyceryl monooleate (or either or both of dioleate, monoglyceride, oleic acid, or lard)

经过省市技术监督部门测定,本发明产品的理化指标为:Measure through provincial and municipal technical supervision department, the physicochemical index of product of the present invention is:

Figure BSA00000479722200051
Figure BSA00000479722200051

Figure BSA00000479722200061
Figure BSA00000479722200061

Claims (1)

1. universal machinery lubricating oil in pharmaceutical industry, it is characterized in that: the one-tenth by following mass percent is grouped into:
Component Content (weight ratio) Base oil 80~95% Oxidation inhibitor 1.5~8% Anti-wear agent 0.5~5% Rust-preventive agent 1.0~5% Low friction compound 0.1~3% Slip additive 0.3~4%
Wherein:
Base oil is sucrose polyfatty acid esters;
Oxidation inhibitor is two uncle's octyldiphenylamines, butyl octyl diphenylamine, 2, any one in 6-di-t-butyl-p-methyl phenol or 2, the 6-di-tert-butylphenol or two kinds;
Anti-wear agent is any one in triphenyl thiophosphate or sulfide aliphatic acid ester or the phosphoro-amidate;
Rust-preventive agent is any one or two kinds in glyceryl monooleate or glycerol dioleate, glycerol monoester, the sorbitanic monoleate;
Low friction compound is hydrogenated cottonseed oil or 124 Triazole fatty acid ammonium salt;
Slip additive is any one or two kinds in glyceryl monooleate, glycerol dioleate, glycerol monoester, oleic acid or the lard.
CN 201110102418 2011-04-25 2011-04-25 Universal machinery lubricating oil in pharmaceutical industry Expired - Fee Related CN102212411B (en)

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CN104312703A (en) * 2014-11-14 2015-01-28 柳州聚龙科技有限公司 Lubricating oil for ships
CN105732968B (en) * 2016-03-04 2017-09-05 上海金兆节能科技有限公司 Ficoll fatty acid ester and preparation method thereof and prepare micro lubricating oil with the ester
CN106811273A (en) * 2016-11-30 2017-06-09 河池市技术开发中心 A kind of mining machinery special lube
CN107236586A (en) * 2017-05-16 2017-10-10 蚌埠市宏大制药机械有限公司 A kind of pharmaceutical industry separation machinery high-quality lubricating oil
CN107828461A (en) * 2017-11-14 2018-03-23 蚌埠市嘉实机电设备制造有限公司 A kind of preparation method of electromechanical equipment high-quality lubricating oil
CN107903993A (en) * 2017-11-30 2018-04-13 苏州科茂电子材料科技有限公司 A kind of precision instrument wear-resistant resistant to heat aging lubricating oil and preparation method thereof
CN107955692A (en) * 2017-12-16 2018-04-24 宋秀歌 A kind of engineering machinery special lube and its production technology

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US8716200B2 (en) * 2006-09-13 2014-05-06 Ecolab Usa Inc. Conveyor lubricants including emulsion of a lipophilic compound and an emulsifier and/or an anionic surfactant and methods employing them
JP5363722B2 (en) * 2006-12-01 2013-12-11 昭和シェル石油株式会社 Grease composition

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