CN101968621A - Matching of HP 2400-series toner cartridge assemblies - Google Patents
Matching of HP 2400-series toner cartridge assemblies Download PDFInfo
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- CN101968621A CN101968621A CN 201010217695 CN201010217695A CN101968621A CN 101968621 A CN101968621 A CN 101968621A CN 201010217695 CN201010217695 CN 201010217695 CN 201010217695 A CN201010217695 A CN 201010217695A CN 101968621 A CN101968621 A CN 101968621A
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- guide drum
- magnetic roller
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Abstract
The invention relates to a matching applicable to toner cartridge assemblies for HP LaserJet2400/2410/2420/2420D/2420N/2420DN/2420DTN/2430N and CANON LBP-3460-series printers, wherein the optimal performance and the optimal mutually-matching effect of all fittings are achieved after being assembled by specifying the ranges of the geometric parameters, the physical parameters, the photoelectric parameters, and the like of an organic photoconductor drum, a charging roller, a magnetic roller, toner, a toner-discharging knife and a cleaning scraper, therefore, the printing life of a toner cartridge is prolonged by more than 41 percent, the waste toner is reduced by more than 80 percent, the comprehensive printing quality is improved, the printing cost is saved by 1/3, the pollution is reduced, and the resources are saved.
Description
Technical field
The present invention relates to a kind of HP of being applicable to LaserJet2400/2410/2420/2420D/2420N/2420DN/2420DTN/2430N, CANON LBP-3460, HPLaserJetP3005/P3005d/P3005dn/M3027MFP/M3027xMFP/P3005n/P3005x/M3035MFP/M3035xsMFP, HP LaserJet P2015d/P2010/P2014/P2014n/M2727nfMFP/M2727nfsMFP series printer coupling between organic light guide drum, magnetic roller, charging roller, powder delivery cutter, cleaning doctor and the ink powder in the cartridge.
Background technology
Compare with other models, this series cartridge is wanted fast 10～20PPM because of the print speed of printer output voltage influence and printer, and its coating thickness to photoconductor drum, anti-wear performance, electric performance stablity and magnetic roller are obviously different with the required distance between photoconductor drum.At present, production coupling that should the series cartridge in the industry has only been carried out simple proportioning, consideration organic light guide drum not yet in effect, the magnetic roller, charging roller, powder delivery cutter, the mutual performance impact of cleaning doctor and ink powder, cause quality uneven: effective usage ratio of ink powder is on the low side, and the whole life-span can produce the useless powder of the not transfer printing of the surplus powder that does not use of 5～25g and 10～25g, produces waste and pollutes; The print quality discreteness is bigger and unstable, especially in the middle and later periods in cartridge life-span, and because of each accessory depletion occurs often owing to mismate, the phenomenon of function diminuendo, the print defect showed increased can't satisfy the printing demand; The single page powder consumption is more than 0.04g, and can 340g～400g amount of toner can only print the 3000-7800 page or leaf, causes overall cost too high.
Summary of the invention
In order to prolong the serviceable life of cartridge, reduce and print cost, economize on resources, the coupling of a kind of toner cartridge assembly provided by the invention, by matching specific organic light guide drum, magnetic roller, charging roller, one-component negative polarity magnetic ink powder, powder delivery cutter and cleaning doctor, make each assembly property reach optimum matching, can overcome the deficiency that present production coupling is brought.
The present invention realizes by the following assembly of coupling:
1, organic light guide drum: be made up of aluminium base, the anti-reflection layer of conduction, charge generation layer, charge transport layer, the coating thickness general thickness is controlled at 28 μ m～30 μ m, the charge generating layer THICKNESS CONTROL should be controlled at 26.4～27.5 μ m, coating unevenness less than 1 μ m at 1.6 μ m～2.5 μ m, charge transfer layer thickness; Its coating surface resistance is greater than 170M Ω; Charging roller to its charging after, the electric charge output layer can be filled and be evenly distributed-the initial potential V0 of 650V high-pressure electrostatic lotus; Have suitable light sensitivity E1/2, required exposure should be controlled 0.16 μ J/cm when its current potential was decayed to half and is 1/2V0 by initial potential V0
2～0.18 μ J/cm
2In the scope; The electric charge output layer produces the exposure current potential VL of 100V～110V after accepting laser radiation, form and initial potential-500V current potential difference, and and the magnetic roller between produce rational electric field difference, the ink powder that carries on the magnetic roller can be attracted in right amount; In the potential decay speed that reaches under the unglazed radiation situation under the surface potential situation of setting, promptly dark decay rate DDR is controlled at the scope of 5V/S～8V/S; The coating surface resistance value can guarantee that coating keeps state of insulation under the illumination that does not reach energy, makes organic light guide drum automatic exposure under the exposure need state, the fatigue phenomenon that overexposure causes can not occur not having; The organic light guide drum external coating is at charging roller, ink powder, medium, the long-term circulation wearing and tearing of cleaning doctor down, its rate of depreciation＜1 μ m/ organic light guide drum rotates 150,000 circles, to guarantee can not produce considerable influence to the photoelectric properties of drum;
2, magnetic roller: magnetic has good uniformity, and ink powder can evenly be adsorbed; The conductive coating roughness keeps Ra=1.4 μ m～1.8 μ m, the static charge of even, sufficient acquisition-650V when toner particles is rubbed between powder delivery cutter and magnetic roller, the jacket thickness at magnetic roller two ends is 0.3mm ± 0.01mm, distance between organic light guide drum coating and magnetic roller coating is controlled in 0.3mm ± 0.01mm scope, guarantees that the toner particles of appropriate amount is participated in development.
3, charging roller: resistance value between coating and metal shaft=6M Ω～7M Ω, make at the appointed time the organic light guide drum surface have density suitably, be evenly distributed-650V high-pressure electrostatic lotus; Value=HD36 ° ± 3 ° A of rubber sleeve and conductive sponge overall hardness, elasticity are good, and under the pressure of former powder box location, power spring, and the pressure control that all surface of contact produce between the organic light guide drum is in 5N～5.5N scope; The rate of depreciation that the charging roller surfaceness causes the organic light guide drum surface should be rotated 100,000 circles less than 0.1 μ m/ organic light guide drum, surface roughness Ra=0.07 μ m～0.1 μ m; Have certain electrical property setting range, at relative humidity RH10%～90%, the changing environment scope planted agent that temperature is 5 ℃～35 ℃ has certain stability, to eliminate, to reduce or to remedy the influence of environmental factor to organic light guide drum cloth electricity; When mains fluctuations, the accepting output characteristics and should remain unchanged substantially of charging roller; The photoelectric properties fatigue that local voltage is too high, organic light guide drum caused local damage (punctures) or acceleration organic light guide drum can not appear in charging roller and load (air-gap, optical conductor etc.) impedance phase coupling;
4, one-component negative polarity magnetic ink powder: constituent is a carbon black, magnetic oxide, resin, the ratio of lubricant and adjuvant is respectively carbon black 1%, magnetic oxide 44%, resin 52%, lubricant 2%, adjuvant 1%, make greasy property, flowing property, the colourity of ink powder reach optimum condition, the charged ability of unit volume ink powder reaches carried charge=292uc/g～300uc/g; Toner particle diameter evenly, distribution range be controlled at diameter 5 μ m following account for 1.5%, diameter 8 μ m are above accounts for 1.5%, diameter 6.5 μ m～7.5 μ m more than 90%, the toner particles of participating in development and final transfer printing is reached more than 98%; Softening point is 143 ± 1 ℃; But flowing property degree of scatter＞38% between the toner particle under rated condition, the nominal value limit deviation is 20%; Apparent density is 16.6g ± 1g/cm
3
5, powder delivery cutter: by stainless iron or etc. hardness rustless metal bracing frame, the PU material is magnetic roller support face and rubbing surface, require PU material corner angle, the rubbing surface flatness is good, thickness is even, hardness=HD66 ° ± 2 ° A, and elasticity is good, can be evenly when making between ink powder powder delivery cutter and magnetic roller friction, the electric charge of acquisition-650V fully, and can be uniformly gap by powder delivery cutter and magnetic roller, the thickness on pressure control friction back absorption left magnetic roller surface is 0.3 ± 0.01mm, and the magnetic roller rotates 300,000 circles or places 5 years powder delivery cuttves and elastic force depletion can not occur;
6, cleaning doctor: by stainless iron or etc. hardness rustless metal bracing frame, the PU material is that magnetic roller support face and rubbing surface are formed, require that PU material corner angle, rubbing surface flatness are good, thickness evenly, hardness=HD72 ° ± 2 ° A and elasticity is good, and form suitable pressure between the organic light guide drum, can be good at after the organic light guide drum surface development but the ink powder of transfer printing cleaning is clean, organic light guide drum rotates 100,000 circles or places and elastic force depletion can not occur in 5 years.
Embodiment
20 ℃ ± 4 ℃ of temperature, in dustless, the no static environment of relative humidity 35%～60%, in the cartridge shell, assemble above-mentioned accessory by following requirement:
The first, the preparatory stage: 1. coat an amount of conductive paste, coat moderate lubrication oil at non-conductive end in the metal shaft conducting end of charging roller; 2. on disappearing electric contact, coats organic light guide drum an amount of conductive paste; 3. left magnetic roller conducting end bias contact is coated an amount of conductive paste; 4. in the cutting edge 3mm scope of cleaning doctor front, coat uniform powdered lubricant, coat 1/3 circle powdered lubricant, in the cutting edge 3mm scope of powder delivery cutter front, coat uniform powdered lubricant or ink powder at organic light guide drum drum coating surface.
The second, assembling mode: 1. charging roller and organic light guide drum are passed through the parallel assembling of locating support on the cartridge shell, and be controlled in 5N～5.5N scope by the contact pressure of charging roller stand spring with both; 2. the horizontal axis of cleaning doctor front cutting edge and organic light guide drum coat side is kept 35 ° of parallel assemblings in angle, and the starting point that the organic light guide drum coating is coated with powdered lubricant is placed on the cleaning doctor cutting edge overlaps, after fixing, rotate the 2-3 circle, guarantee that the running of organic light guide drum drum is smooth and easy; 3. powder delivery cutter front cutting edge is kept 30 ° of parallel assemblings in angle with the horizontal axis of magnetic roller, after fixing, rotate the 2-3 circle, guarantee that the running of magnetic roller is smooth and easy.
The 3rd, the assembling stage: each assembly is required parallel being seated according to the cartridge shell mechanism.
The whole print quality of cartridge is improved significantly, and concrete advantage is as follows: 1. the ink powder transfer efficiency can improve 5～10 percentage points, totally is controlled at more than 95%, and the useless powder of cartridge can reduce more than 80%; 2. density uniformity can improve 3～5 percentage points, can be controlled in the 1.45-1.55 interval, guarantees that print image is evenly clear; 3. the firm degree of photographic fixing can improve more than 5%; 4. print life is the highest promotes 41.5%; 5. the whole life performance of cartridge is stable, and print quality is good, and print cost per page can be from 0.07 yuan of 0.1～0.2 yuan/Zhang Jiangzhi/open.
Claims (1)
1. one kind is applicable to HP LaserJet 2400/2410/2420/2420D/2420N/2420DN/2420DTN/2430N, CANON LBP-3460, the HP LaserJetP3005/P3005d/P3005dn/M3027MFP/M3027xMFP/P3005n/P 3005x/M3035MFP/M3035xsMFP series printer coupling of toner cartridge assembly, organic light guide drum, magnetic roller, charging roller, one-component negative polarity magnetic ink powder, powder delivery cutter and the cleaning doctor of apolegamy particular characteristic is characterized in that assembly property reaches optimum matching:
Organic light guide drum: 1. coating thickness is that 28 μ m～30 μ m, charge generating layer thickness are 1.6 μ m～2.5 μ m, the charge transport layer THICKNESS CONTROL is at 26.4 μ m～27.5 μ m, the unevenness of coating is less than 1 μ m, sheet resistance value requires greater than 170M Ω, 2. photoelectric properties: required exposure should be controlled 0.16 μ J/cm when current potential was decayed to half and is 1/2V0 by initial potential V0
2～0.18 μ J/cm
2In the scope, current potential dark decay rate DDR is less than 15V/S,
The magnetic roller: conductive coating roughness Ra equals 1.4 μ m～1.8 μ m, and the jacket thickness at magnetic roller two ends is 0.3mm ± 0.01mm, and the distance between organic light guide drum coating and magnetic roller coating is controlled in 0.3mm ± 0.01mm scope,
Charging roller: resistance value equals 6M Ω～7M Ω, rubber sleeve and conductive sponge overall hardness value and equals HD36 ° ± 3 ° A, charging roller surface roughness Ra=0.07 μ m～0.1 μ m between coating and metal shaft,
One-component negative polarity magnetic ink powder: the 1. carried charge=292uc/g of unit volume ink powder～300uc/g, 2. softening point=143 ± 1 ℃, but 3. degree of scatter＞38% between the toner particle, the nominal value limit deviation is 20%, 4. apparent density＞greater than 16.1g ± 1g/cm
3,
The powder delivery cutter: PU hardness is HD66 ° ± 2 ° A,
Cleaning doctor: PU material corner angle, rubbing surface flatness are good, thickness evenly, hardness=HD72 ° ± 2 ° of A.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010217695 CN101968621A (en) | 2009-06-25 | 2010-06-25 | Matching of HP 2400-series toner cartridge assemblies |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910016392.X | 2009-06-25 | ||
| CN200910016392 | 2009-06-25 | ||
| CN 201010217695 CN101968621A (en) | 2009-06-25 | 2010-06-25 | Matching of HP 2400-series toner cartridge assemblies |
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| CN101968621A true CN101968621A (en) | 2011-02-09 |
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| CN 201010217695 Pending CN101968621A (en) | 2009-06-25 | 2010-06-25 | Matching of HP 2400-series toner cartridge assemblies |
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Citations (7)
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|---|---|---|---|---|
| JP3176231B2 (en) * | 1993-10-08 | 2001-06-11 | キヤノン株式会社 | Magnetic toner, process cartridge and image forming method |
| CN2819262Y (en) * | 2005-06-10 | 2006-09-20 | 珠海纳思达电子科技有限公司 | Ink box laser printer |
| CN2859589Y (en) * | 2005-09-29 | 2007-01-17 | 珠海天威技术开发有限公司 | Developing case for laser printer |
| US20070201907A1 (en) * | 2006-02-24 | 2007-08-30 | Canon Kabushik Kaisha | Developing apparatus |
| CN101452243A (en) * | 2007-12-07 | 2009-06-10 | 珠海天威技术开发有限公司 | Developing apparatus |
| CN101561658A (en) * | 2009-05-25 | 2009-10-21 | 山东富美科技有限公司 | Production formula of cartridge |
| CN101576730A (en) * | 2009-06-05 | 2009-11-11 | 山东富美科技有限公司 | Matching of main components of carbon powder box |
-
2010
- 2010-06-25 CN CN 201010217695 patent/CN101968621A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3176231B2 (en) * | 1993-10-08 | 2001-06-11 | キヤノン株式会社 | Magnetic toner, process cartridge and image forming method |
| CN2819262Y (en) * | 2005-06-10 | 2006-09-20 | 珠海纳思达电子科技有限公司 | Ink box laser printer |
| CN2859589Y (en) * | 2005-09-29 | 2007-01-17 | 珠海天威技术开发有限公司 | Developing case for laser printer |
| US20070201907A1 (en) * | 2006-02-24 | 2007-08-30 | Canon Kabushik Kaisha | Developing apparatus |
| CN101452243A (en) * | 2007-12-07 | 2009-06-10 | 珠海天威技术开发有限公司 | Developing apparatus |
| CN101561658A (en) * | 2009-05-25 | 2009-10-21 | 山东富美科技有限公司 | Production formula of cartridge |
| CN101576730A (en) * | 2009-06-05 | 2009-11-11 | 山东富美科技有限公司 | Matching of main components of carbon powder box |
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Application publication date: 20110209 |