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CN101070403B - Blow-moulded film interface molecular film and production process - Google Patents

Blow-moulded film interface molecular film and production process Download PDF

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Publication number
CN101070403B
CN101070403B CN200710015874A CN200710015874A CN101070403B CN 101070403 B CN101070403 B CN 101070403B CN 200710015874 A CN200710015874 A CN 200710015874A CN 200710015874 A CN200710015874 A CN 200710015874A CN 101070403 B CN101070403 B CN 101070403B
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film
interface
molecular
blow
nano
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CN101070403A (en
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武庆东
郑林
陈晓俊
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LIAOCHENG HUASU INDUSTRY Co Ltd
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LIAOCHENG HUASU INDUSTRY Co Ltd
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Abstract

The present invention discloses the formula and production process of a kind of blow-molding film-interface molecular film, which belongs to chemical field. the formula of blow-molding film-interfacemolecular film is composed of high-activity surfactant, nanometer micro-powder of silicon, titanium, zinc, aluminum, and distilled water. There are two kinds of processes for preparing the molecular film: a) one prepares organized molecular film on the interface during the blow-molding process of polyolefine film, and uses the central rotating gas-liquid distributor to atomize the prepared liquidonto the bubble surface of the film for interface processing; b) the another prepares organized molecular film on the surface of prepared polyolefine film, which includes,by using 1 to 3 slots, the prepared liquid is placed in the slots respectively for processing the immersed interface of polyolefine film. The present invention which selects the green and non-pollution materials, can thoroughlysolve the problems of drops flowing and fog dispersing, effectively shield UV for reducing its damage to polyolefine film, and transform UV into the red light which is beneficial for plants, and increase the transparency of polyolefine film.

Description

A kind of blow-moulded film interface molecular film and production technique thereof
Technical field
The present invention relates to a kind of method at polyolefin film interfacial preparation one deck molecular film as thin as a wafer, especially a kind of blow-moulded film interface molecular film and production technique thereof belong to chemical field.
Background technology
Existing polyolefin film interfacial surface tension is higher, and is hydrophobic, will form intensive little droplet if use agricultural booth, influences printing opacity and the underproduction; The drip agent that adds in using has been eliminated the face droplet, but owing to drip agent is separated out the fog that produces in the canopy; The interior non-drop fog-eliminating agent method of adding is temporarily dealt with problems, and but will lose efficacy within 5 months; Add in addition ultraviolet screening agent then only shielding do not change the waste light source; Add fluorescent material and make the light conversion so not lasting, the cost that timeliness is long is too high again; How added auxiliary agent in addition transparency is descended, again contaminate environment.
Summary of the invention
The objective of the invention is to overcome the problem that exists in the above-mentioned ordinary method, and provide a kind of method that on the polyolefin film interface, prepares Organized Molecular Films, this method can design drip, fog dispersal, light shield, the light conversion of film, the timeliness of high transparent and high insulation as required arbitrarily, reduces cost significantly.Use this kind method and can produce drip, fog dispersal, light shield, light conversion, the splendid film of high transparent and high heat insulation effect.
Technical scheme of the present invention is: this kind blow-moulded film interface molecular film, it is characterized in that, and comprise a kind of high active surfactant: silane series of surfactants, quaternary ammonium salt surface active agent, fluorine or fluorocarbon surfactant; A kind of through chemically treated nano silicone micro mist or titanium, zinc powder: as, nanometer grade silica, Nano titanium dioxide, nano level zinc oxide, nano level aluminium sesquioxide etc.; With a kind of high purity distilled water.Wherein high surfactant and nano silicone micro mist or titanium, zinc powder content are 1%-6%, and distilled water content is 99%-94%.Per ten thousand m 2The polyolefin film material needs this kind blow-moulded film interface molecular film formula 20-100kg.
The present invention prepares Organized Molecular Films on the interface in polyolefin film blowing process production craft step is as follows:
(1), earlier tensio-active agent and the nanoparticle handled are dissolved into distilled water respectively, arrive together according to the prescription of variant production demand is composite again, stir, then composite good solution is injected in the stainless steel vessel, pass through filter and enter water pump;
(2), the throttling set with water pump and accurate measurement injects rotation or fixed part flow arrangement with solution;
(3), according to the variant production needs, with high-pressure airless shower nozzle or adjustable gas-liquid shower nozzle liquid is generated vaporific droplet, immerse 90-100 ℃ the film bubble top layer that online production is risen with tractive force with direct projection and drift dual mode;
(4), by film bubble temperature, make the spontaneous film bubble that is adsorbed on of the chemical bond of bioactive molecule go up to form and arrange Organized Molecular Films closely, evaporate excessive moisture simultaneously;
(5), film bubble internal spraying, the air input and the free air delivery of regulating the film bubble with automatic voltage regulator are with an amount of eliminating water vapour;
(6), by increasing traction pressure and take off roll quantity, with static and pressure strengthen molecular film and base material adsorptive power, set up electrostatic power unit in case of necessity;
(7) if the molecular film component is complicated and thicker, easily produce not film forming hangover, can wash at the later process water, and then oven dry.
The present invention prepares Organized Molecular Films on the polyolefin film interface of having made production craft step is as follows:
(1) earlier tensio-active agent and the nanoparticle of handling are dissolved into distilled water respectively, stir to together according to the prescription of variant production demand is composite again, inject 1-3 liquid tank;
(2) polyolefin film with rolling is placed on the passive let off roll, by supporting and launch the device of film, film is soaked interface processing with its surface in tank, make it to generate the orderly interface of self-assembly molecular film (film can single face also can two-sided immersion);
(3) by the first cover traction and flattening device film is introduced drying unit, with the film oven dry of soaking;
(4) by second cover traction wrap-up or the folding device, film take-up is become finished product;
(5) the many products of functional requirement need to soak → dry → soak → technology of drying again again.
Blown film of the present invention is meant the film of making of blow moiding method of materials such as LDPE, LLDPE, EVA, mLLDPE, PP, and the thickness of the blow-moulded film interface molecular film of producing according to technology of the present invention is 10-100nm.
The present invention carries out having used in the interface processing process Organized Molecular Films with polyolefin film film bubble surface and becomes film theory: LB (physical film deposition method) film for three kinds; SA (chemical bond film) film; MD (static film) film.Specifically comprise: (a) make film forming stoste be adsorbed onto on the polyolefin film bubble surface (physical film deposition method) with spray pattern and immersion way; (b) film forming makes film forming stoste be adsorbed onto on the polyolefin film bubble surface (physical film deposition method) with spray pattern and immersion way; (b) after film forming stoste is attached on the polyolefin film bubble surface, silane series of surfactants, quaternary ammonium salt surface active agent, fluorine or fluorocarbon surfactant head base are adsorbed on the film bubble interface (chemical bond film); (c) film produces static by a plurality of tractions on the film forcing machine, increases interfacial adsorption intensity or set up electrostatic power unit in spray process, and film process carries out more intactly (static film) under static helps; (d) steep surperficial high temperature by film and make surface water become water vapour, get rid of outside the film bubble.
Beneficial effect of the present invention is: covered the polyolefin film interface owing to form the orderly arrangement of the lipophilic head base of the tensio-active agent of molecular film, its tail base has adsorbed inorganic micro powder and has formed the hydrophilic interface of new molecular film, drip fog dispersal problem thoroughly solves, can be synchronous with the life-span of polyolefin film; Add nano level titanium dioxide and silicon-dioxide in the molecular film, can effectively shield UV-light polyolefin film is injured, and UV-light is converted into the crop red light beneficial; Because the nanoparticle nucleogenesis not only can be not transparent because of adding the inorganic powder influence, also can increase the polyolefin film transmittance; Employed silane series of surfactants, fluorine or fluorocarbon surfactant, nano silicone micro mist or titanium, zinc powder all are green non-poisonous materials.
Embodiment
Embodiment 1: it is thick to produce 7 meters wide 0.08mm with three layers of blowing plastic sheeting for farm use unit, and internal layer prepares the plastic sheeting for farm use of interface molecular film:
Common film-blowing process is known.Prescription according to long-acting anti-dropping fog dispersal and light conversion:
Polyethylene film 100m 2
Silane surface active agent 0.2-0.7g
20% nano silicone or aluminum solutions 7-12g
Distilled water 200-1000g
Earlier tensio-active agent and nano-particle solution are added the less water stirring respectively, it is composite to together to add enough distilled water again, stirs.Then mixed solution is injected stainless steel cask, inject rotary flow divider through delicate metering with the high-pressure pump of pressure 〉=8MP; Steep internal spraying by the high-pressure airless shower nozzle at film; The direct projection droplet directly is attached to the film bubble surface of rising, flies away droplet and has upwards filled up the blank that direct projection is dripped in the distraction procedure at the film bubble; Under 〉=90 ℃ temperature action, water vapor steeps surface isolation from film, extrudes the unit inner cold system by improved film and discharges the film bubble; Produce 20kv static, (should not set up electrostatic power unit simultaneously in spraying) during a plurality of take off roll by setting up if voltage reaches.Extrude the unit second traction through film and promptly become finished product.This film clarity is very high, and the drip elimination fog effect all reaches more than 8 months, and tangible light conversion effect is arranged, and temperature of shed is higher about 2 ℃ than normal stream drip defogging film.
Embodiment 2: it is thick to produce 7 meters wide 0.08mm with three layers of blowing plastic sheeting for farm use unit, the plastic sheeting for farm use of outer layer preparation interface molecular film:
Common film-blowing process is known.Prescription according to light shield and light conversion:
Polyethylene film 100m 2
Silane surface active agent 0.2-0.7g
20% nano grade titanium or zinc solution 7-12g
Distilled water 200-1000g
Earlier tensio-active agent and nano-particle solution are added the less water stirring respectively, it is composite to together to add enough distilled water again, stirs.Then mixed solution is injected stainless steel cask, with the liquor pump of pressure 〉=0.2MP and 〉=air pump of 0.6MP injects fixed shunt through delicate metering; Steep external spraying by the gas-liquid shower nozzle at film; Mainly directly be attached to the film bubble surface of rising by the direct projection droplet; Under 〉=90 ℃ temperature action, water vapor steeps surface isolation from film, discharges outdoor by changing exhaust system; Produce 20kv static, (should not set up electrostatic power unit simultaneously in spraying) during a plurality of take off roll by setting up if voltage reaches.Extrude the unit second traction through film and promptly become finished product.This film clarity is very high, and is fine to the ultravioletlight screening effect, and collaborative hindered amine as light stabilizer has the ageing-resistant effect of anti-agricultural chemicals, and regulatable smooth conversion effect is arranged, and temperature of shed is higher about 2 ℃ than normal film.
Embodiment 3: with the monovolume blown film of having produced, and the interface molecular film of double-deck preparation to print:
According to reducing surface tension and the close prescription that moistens the angle:
Polyethylene film 100m 2
Quaternary ammonium salt surface active agent 0.15-0.55g
20% nano silicone solution 6-10g
Distilled water 200-1000g
Earlier tensio-active agent and nano-particle solution are added the less water stirring respectively, it is composite to together to add enough distilled water again, stirs.Then the liquid for preparing is injected 1 liquid tank; The film of the monovolume made is placed on the driven roll film is decontroled, put polyolefin film into liquid tank by expanding unit and carry out two-sided immersion and handle, make it to generate the orderly interface of self-assembly molecular film; By 1 guide reel film is introduced dryer again, make finished product by rolling or folding device.This film printing performance is fine, and firm coloration also is difficult for fading.

Claims (1)

1. in polyolefin film blowing process, on the interface, prepare the production method of blown film interface Organized Molecular Films, it is characterized in that,
(1), by per ten thousand m 2Polyolefin film material need raw material total amount is that the ratio of 20-100kg takes by weighing raw material, and described raw material comprises any tensio-active agent in silane series of surfactants, quaternary ammonium salt surface active agent, fluorine or the fluorocarbon surfactant; A kind of through chemically treated nanometer grade silica or Nano titanium dioxide or Nano-class zinc oxide; With a kind of high purity distilled water; Wherein, the content weight percent of tensio-active agent and above-mentioned nanometer grade silica or Nano titanium dioxide or Nano-class zinc oxide is 1%-6%, and distilled water content weight percent is 99%-94%; Tensio-active agent and the above-mentioned nanometer grade silica handled or Nano titanium dioxide or Nano-class zinc oxide are dissolved into distilled water respectively, composite arriving together, stir, then composite good solution is injected in the stainless steel vessel, enter water pump through filter;
(2), the throttling set with water pump and accurate measurement injects rotation or fixed part flow arrangement with solution;
(3), with high-pressure airless shower nozzle or adjustable gas-liquid shower nozzle liquid is generated vaporific droplet, with the direct projection and 90-100 ℃ the film bubble top layer of dual mode immersion online production that drift about with the tractive force rising;
(4), by film bubble temperature, make the spontaneous film bubble that is adsorbed on of the chemical bond of bioactive molecule go up to form and arrange Organized Molecular Films closely, evaporate excessive moisture simultaneously, the thickness of the blow-moulded film interface molecular film of production is 10-100nm;
(5), film bubble internal spraying, the air input and the free air delivery of regulating the film bubble with automatic voltage regulator are with an amount of eliminating water vapour;
(6), by increasing traction pressure and take off roll quantity, with the adsorptive power of static and pressure enhancing molecular film and base material;
(7) if the molecular film component is complicated and thicker, easily produce not film forming hangover, in the flushing of later process water, and then oven dry.
CN200710015874A 2007-06-07 2007-06-07 Blow-moulded film interface molecular film and production process Active CN101070403B (en)

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Citations (6)

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Publication number Priority date Publication date Assignee Title
US6171945B1 (en) * 1998-10-22 2001-01-09 Applied Materials, Inc. CVD nanoporous silica low dielectric constant films
CN1075104C (en) * 1995-03-17 2001-11-21 住友化学工业株式会社 Antifogging agent composition and agricultural film coated therewith
CN1394918A (en) * 2001-07-06 2003-02-05 韩巍 Nano Water dispersion medium composition, its preparation method and application
CN1410394A (en) * 2001-09-24 2003-04-16 中国科学院理化技术研究所 Method for forming metal composite titanium dioxide nano particle film on ceramic surface
CN1506433A (en) * 2002-12-06 2004-06-23 北京化工大学 Spray-type agricultural plastic shed film anti-fog and water-repellent agent and preparation method thereof
CN1718625A (en) * 2005-08-04 2006-01-11 沈阳华龙农地膜制造有限公司 Nano-silicon oxide modified polyolefin composite canopy film and its production technology

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1075104C (en) * 1995-03-17 2001-11-21 住友化学工业株式会社 Antifogging agent composition and agricultural film coated therewith
US6171945B1 (en) * 1998-10-22 2001-01-09 Applied Materials, Inc. CVD nanoporous silica low dielectric constant films
CN1394918A (en) * 2001-07-06 2003-02-05 韩巍 Nano Water dispersion medium composition, its preparation method and application
CN1410394A (en) * 2001-09-24 2003-04-16 中国科学院理化技术研究所 Method for forming metal composite titanium dioxide nano particle film on ceramic surface
CN1506433A (en) * 2002-12-06 2004-06-23 北京化工大学 Spray-type agricultural plastic shed film anti-fog and water-repellent agent and preparation method thereof
CN1718625A (en) * 2005-08-04 2006-01-11 沈阳华龙农地膜制造有限公司 Nano-silicon oxide modified polyolefin composite canopy film and its production technology

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王洪梅,赵中一,陈莉莉.二氧化钛亲水性技术现状.环境科学动态 2.2003,(2),36-39. *
陈小泉,刘焕彬.陶瓷基纳米二氧化钛膜的制备与性能研究.现代化工25 3.2005,25(3),34-36.
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Denomination of invention: Blow-moulded film interface molecular film and production process

Effective date of registration: 20180723

Granted publication date: 20100519

Pledgee: Bank of Dezhou Limited by Share Ltd. Liaocheng branch

Pledgor: Liaocheng Prosperous Plastic Industry Co.,Ltd.

Registration number: 2018370000133

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Date of cancellation: 20221104

Granted publication date: 20100519

Pledgee: Bank of Dezhou Limited by Share Ltd. Liaocheng branch

Pledgor: Liaocheng Prosperous Plastic Industry Co.,Ltd.

Registration number: 2018370000133

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