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CN100497717C - Hot dip galvanizing method for steel pieces - Google Patents

Hot dip galvanizing method for steel pieces Download PDF

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CN100497717C
CN100497717C CNB2007100252229A CN200710025222A CN100497717C CN 100497717 C CN100497717 C CN 100497717C CN B2007100252229 A CNB2007100252229 A CN B2007100252229A CN 200710025222 A CN200710025222 A CN 200710025222A CN 100497717 C CN100497717 C CN 100497717C
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zinc
plating
galvanizing
dip galvanizing
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CN101092682A (en
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王永柱
王春阳
于忠秀
马倩
王立新
高文元
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Daiji Iron Tower Manufacturing Co Ltd Nanjing
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Daiji Iron Tower Manufacturing Co Ltd Nanjing
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Abstract

This invention discloses a method for hot-dip galvanizing on steel work piece. The method comprises: checking black work piece, suspending, degreasing, rinsing, washing with acid, rinsing, treating with a galvanizing aid, drying with hot air, hot-dip galvanizing and cooling. During the hot-dip galvanizing process, Al, Ni, Si and rare earth element are added into the galvanizing solution. The galvanizing solution comprises: Al 7-9 wt. %, Ni 3-6 wt. %, Si 0.5-0.8 wt. %, rare earth element 0.5-1.0 wt. %, and Zn as balance. The addition of Si can reduce Fe content in the galvanizing solution, and the formation of Zn-Fe alloy residue. The Zn consumption is lowered by nearly 1%, and the surface quality of galvanized steel is improved.

Description

The hot dip galvanizing method of steel part
Technical field
The present invention relates to the hot dip galvanizing method in the field of metallurgy, especially the hot dip galvanizing method of steel part.
Background technology
The coating for protection against corrosion of steel product mainly contains different coating systems such as electro-galvanizing, galvanizing, aluminium, aluminium zinc, in steel piece coating surface corrosion resistant coating, matrix metal is protected.The galvanizing of steel part (comprising plate golding aluminium zinc alloy) method has been a kind of routine and method commonly used: main with the member that is coated with equipment such as bridge, power communication equipment, oil metallurgy.But corrosion of coating aggravates day by day, and the erosion resistance of monometallic coating, particularly zinc coating and work-ing life can't be satisfied the material protection requirement.For corrosion resistance nature aluminium zinc or aluminium-zinc alloy preferably, be not easy to reach the ideal technology condition, the existing zinc-base plating bath that contains 5% aluminium is to be under the zinc one aluminium eutectic composition condition, fusing point only is about 380 ℃, the liquid metal surface tension is little, sometimes also need to come coating is thickeied, to reach the thickness requirement to coating of technological standard defined.At aluminium zinc in the past, during the al-zn alloy coating plating is produced, the adding of rare earth metal has been arranged, it is wetting mainly to be that matrix surface to plating metal carries out, to prevent to occur in the plating process defective such as plating leakage.
CN1389588 hot galvanized steel pipe and production method, pending steel pipe two ends place to take out behind the certain hour in the Thermal zinc plating bath that fills fusing zinc under the clamping of the pipe clamp of hollow and can obtain this product.
The CN1033198 heat zinc coating auxiliary agent, the invention provides a kind of is parent with the chlorine root, contains the complex compound of chemical elements such as zinc, nitrogen and boron, as the plating assistant agent in the pot galvanize operation, can make workpiece in the immersion plating process, realize the zinc coating of fine texture within one minute.
When CN1295627 hot galvanizing method and device disclose pot galvanize, the plating container of storing molten metal is divided into coating bath and removes slag chute, steel band is immersed in the bath of molten metal of coating bath and carries out pot galvanize, the bath of molten metal of coating bath is carried to removing slag chute, cadmia in removing slag chute removal bath of molten metal makes the bath of molten metal except that slag chute return coating bath by the opening that is provided with on the coating bath.The plating device comprises: coating bath, remove slag chute, the bath of molten metal of coating bath to removing the e Foerderanlage that slag chute is carried.
CN1974834 is used for the quickening liquid integrated conduct method and the device of galvanization production line, and this method is plated to branch to helping plating liquor to carry out self-purging and utilizing the waste material that produces in the hot galvanizing process to produce automatically to replenish to help in the galvanization production line.To help continuously during enforcement in the coating bath in the solution suction treatment tank, and simultaneously with the solution in dezincify groove, the flue dust jar in volume pump suction jar, automatically controlling ammoniacal liquor by the pH TT﹠C system adds, and blast air, utilize airborne oxygen with the oxidation of divalent ferric iron in the solution, form ferric hydroxide precipitate.
CN1392284 iron and steel hot dip aluminum plating zinc alloy technology before this technology is hot dip process, helps plating to handle with passivator solution to steel part; During hot dip process, in the aluminium-zinc alloy plating bath, add the oxidation-resistant alloy of trace.A CN1442503 flux method hot dip process low aluminium zinc alloy aqueous fusion agent and using method thereof, iron salt concentration is controlled at 3~10 grams per liters, the solids component ratio is by solid amount 300 grams per liters in the prescription, the massfraction that its proportioning is formed is: zinc chloride 70%~80%, ammonium chloride 8~10%, Cerium II Chloride 4~10%.
But the improved plan that pair further improvement of aluminium zinc-base plating bath and aluminum-zinc alloy processing condition are not arranged.
Summary of the invention
The present invention seeks to: in order to optimize the quality and the effect of processing condition and raising galvanized workpiece, a kind of hot dip galvanizing method of realizing more satisfactory processing condition steel part is proposed, the existing zinc-base plating bath that contains about 5% aluminium is improved, the employing multi-element metal comprises the galvanizing of the adding steel part of rare earth metal, and the hot-dip galvanizing technique of steel part is improved.
The hot dip galvanizing method of steel part, the hot dip galvanizing method of steel part, the typical process flow that it is characterized in that galvanizing is: black part inspection, bridging, degreasing, rinsing, pickling, rinsing, plating assistant agent processing, hot-air dry, galvanizing, cooling, the stage of galvanizing is added aluminium, nickel, four kinds of new hot-dip galvanizing techniques of trace element formation of rare earth in zinc liquid, zinc-base, the content of aluminium (weight ratio) is: 7-9%; Nickel 3-6%; Silicon 0.5-0.8%, rare earth 0.5-1.0%; Surplus is zinc.Can also on the basis of above-mentioned alloy, add: scandium or strontium 0.5-1.0% (weight ratio); The stability of zinc plating bath is better.
The hot dip galvanizing method of steel part, plating assistant agent are the aqueous solution of zinc chloride, ammonium chloride and rare-earth salts preparation.62 ℃-75 ℃ of working temperatures, the ratio of zinc chloride and ammonium chloride solid content is for 2:3.ZnCL2 content should remain on 8~10% in the plating assistant agent, and NH4CL content should remain on 12~15% concentration ranges.Rare-earth salts (rare earth chloride) addition is whole plating assistant agent solid content 1-2%.
The working temperature of galvanizing zinc liquid is 436 ℃-450 ℃.After treating that the intensification of zinc liquid reaches operating temperature range, could begin zinc-plated.Shutdown period should be incubated.Temperature is 425 ℃-435 ℃.The immersion plating time, the speed that plating piece proposes the zinc pot was: ≈ 1.6M/Min at 1 minute 30 seconds-3 minutes; Farm labourer's part angle that takes the dish out of the pot reaches the 30-45 degree.
Characteristics of the present invention are: higher aluminium content can reduce the zinc consumption, in the anticorrosion life-span of improving galvanized alloy, improves zinc-plated visual appearance and the uniformity coefficient that improves coating.The effect of aluminium in the zinc liquid: aluminium and iron form five calorizes, two iron, and are better than zinc and combine with iron, thereby play inhibition, and aluminium has the effect that purifies zinc liquid in addition, remove iron, improve the homogeneity of coating, but the aluminium too high levels can cause plating leakage.The effect of nickel: the effect of nickel can suppress killed steel speed of response in heating immersion plating zinc process by forming fine and close coating, reduces the inequality of the zinc-plated appearance luster of these type of steel, can improve the flowability of zinc liquid in addition; The effect of rare earth: the adding of rare earth has only improved the flowability of zinc liquid, improves the surface quality of coating, and is more smooth, even, and erosion resistance strengthens.The effect of silicon: the adding of silicon can reduce the content of the iron in the zinc liquid, suppresses the formation of zinc-iron alloy slag body, reduces zinc consumption 1% nearly, and surface quality improves.
Embodiment
The embodiment of proportioning of the present invention all has good effect:
1 2 3 4 5 6 7 8 9 10 11 12
Aluminium: 7% 8% 7% 9% 8% 8% 9% 7% 7% 9% 7% 9%
Nickel: 3% 3% 4% 6% 3% 5% 6% 3% 5% 6% 3% 4%
Silicon: 0.5% 0.5% 0.7% 0.5% 0.6% 0.7% 0.5% 0.8% 0.7% 0.5% 0.8% 0.5%
Rare earth: 1.0%0.8% 1% 1% 0.8% 0.8% 0.8% 1.0% 0.8% 1% 0.8% 1%
Scandium: 0.5% 0.8% 1.0%
Zinc: surplus:
The above-mentioned alloy proportion of the present invention (beyond the dezincification) is made according to the above ratio and is added (by proportioning of the present invention) in alloy and the zinc liquid after alloy block (about every 5 kilograms) melts zinc.
The typical process flow of galvanizing is: black part inspection, bridging, degreasing, rinsing, pickling, rinsing, plating assistant agent processing, hot-air dry, galvanizing, cooling, and comprise discharging, quality inspection etc.
Black part inspection: the workpiece that need is carried out galvanizing should be deceived part (work in-process before the plating) inspection;
Bridging: suspension member;
Degreasing and rinsing: degreasing fluid is the aqueous solution of sodium hydroxide (N α OH is commonly called as caustic soda); Working concentration: 50-100 grams per liter; Working temperature: 60 ℃-80 ℃.The plating piece skimming treatment time is 10-15 minute, and to the mineral substance that the surface can not be removed with skim soln, synthetic resins, the plating piece of pollutents such as pitch should adopt other special methods to remove.Rinsing: the plating piece after the degreasing must rinsing in the mobile clear water, and rinse water should keep clean, and its pH value must not surpass 9.
Pickling and rinsing: (1) pickle solution is aqueous hydrochloric acid (HCL), and working concentration is the 50-160 grams per liter, and (2) pickle solution is chemically examined every day twice, and measurement result is announced on nameplate to instruct pickling operator work.(3) the pickling time should decide according to plating piece surface oxide layer situation and acid strength, digs acid
Figure C200710025222D0005132533QIETU
In the operation, be fast reaction speed, go here and there plating piece up and down moving two to three times in the acid cleaning process groove (4), and propose liquid level inspection pickling quality.To plating the not clean surperficial available emery wheel of pickling of Tan part, pickling was clean again after instruments such as wire brush were removed.(5) the qualified plating piece of pickling must enter Bo and washes technology and wash through flowing water.
Plating assistant agent is handled: plating assistant agent is the far or indistinct ZnCL2 of zinc chloride, ammonium chloride, NH4CL) aqueous solution of preparation.62 ℃-75 ℃ of working temperatures, the ratio of zinc chloride and ammonium chloride is for 2:3.ZnCL2 content should remain on 8~10% in the plating assistant agent, and NH4CL content should remain on 12~15% concentration ranges, rare-earth salts
Figure C200710025222D0005102442QIETU
Rare earth chloride) addition is whole solid content 1-2%;
Dry back galvanizing: the working temperature of (1) zinc liquid is 436 ǎ-450 ℃.After treating that the intensification of zinc liquid reaches operating temperature range, could begin zinc-plated.Shutdown period should be incubated.Temperature is 425 ℃-435 ℃.
The immersion plating time (should suitably adjust) according to zinc pot temperature
Thickness of steel product<5mm 1 minute 30 seconds-2 minutes
Thickness of steel product〉5mm 2 minutes-3 minutes
The speed that plating piece proposes the zinc pot is: ≈ 1.6M/Mi; Farm labourer's part angle that takes the dish out of the pot reaches the 30-45 degree as far as possible.
Aftertreatment:
(1) water cooling
Plating piece proposes should immerse cooling trough fast behind the zinc pot, and long part must the level immersion prevent bending.Cold water temperature must remain on below 60 ℃, and water quality is limpid, flow of water constant, pH=6~8.
(2) passivation
Contain passivator 2 grams per liters in the passivation aqueous solution, contain acetic acid 5ml/L.(solution preparation back check acid content, solution after the use when acidity reduces, need add the acetic acid adjustment, add significant proportion passivator simultaneously)

Claims (5)

1, the hot dip galvanizing method of steel part, the typical process flow that it is characterized in that galvanizing is: black part inspection, bridging, degreasing, rinsing, pickling, rinsing, plating assistant agent processing, hot-air dry, galvanizing, cooling, in zinc liquid, add aluminium, nickel, silicon, four kinds of new hot-dip galvanizing techniques of trace element formation of rare earth when it is characterized in that galvanizing, zinc-base, the content of aluminium is: 7-9%; Nickel 3-6%; Silicon 0.5-0.8%, rare earth 0.5-1.0%; Surplus is zinc, and content is weight ratio.
2, the hot dip galvanizing method of steel part according to claim 1 is characterized in that adding scandium or strontium 0.5-1.0%; Interpolation content is weight ratio, and the stability of zinc plating bath is better.
3, the hot dip galvanizing method of steel part according to claim 1 is characterized in that plating assistant agent was the aqueous solution of zinc chloride, ammonium chloride and rare earth chloride preparation when plating assistant agent was handled; 62 ℃-75 ℃ of working temperatures, zinc chloride is 2:3 with the ratio of ammonium chloride solid content; ZnCl in the plating assistant agent 2Content remains on 8~10%, NH 4Cl content should remain on 12~15% concentration ranges; The rare-earth salts addition is whole plating assistant agent solid content 1-2wt%.
4, the hot dip galvanizing method of steel part according to claim 1, the working temperature that it is characterized in that galvanizing zinc liquid are 436 ℃-450 ℃, treat zinc liquid heat up reach operating temperature range after, could begin zinc-plated; The immersion plating time, the speed that plating piece proposes the zinc pot was: ≈ 1.6m/min at 1 minute 30 seconds-3 minutes.
5, the hot dip galvanizing method of steel part according to claim 4 is characterized in that farm labourer's part angle that takes the dish out of the pot reaches the 30-45 degree.
CNB2007100252229A 2007-07-18 2007-07-18 Hot dip galvanizing method for steel pieces Active CN100497717C (en)

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Families Citing this family (17)

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CN101280401B (en) * 2008-05-29 2010-09-15 上海永丰热镀锌有限公司 Hot-dip galvanizing method for steel products
CN102363875B (en) * 2011-10-27 2015-04-08 北京京杰锐思技术开发有限公司 Hot dip galvanizing method of steel structural members
CN102534449B (en) * 2012-03-15 2013-08-28 南京大吉铁塔制造有限公司 Hot-dip galvanizing method for Q460 steel pipe
CN102912274A (en) * 2012-10-26 2013-02-06 常熟市强盛冲压件有限公司 Surface galvanizing technology for guide hook of drop-out fuse
CN102994926A (en) * 2012-12-20 2013-03-27 常熟市保得利电力通讯设备有限公司 Hot dip galvanizing process method
CN103352196B (en) * 2013-06-19 2016-08-17 浙江盛达铁塔有限公司 A kind of hot dip galvanizing method of the low silicon aluminium killed steel of GR65
CN103741085A (en) * 2013-11-30 2014-04-23 常熟市东鑫钢管有限公司 Hot-dip galvanizing method for high-strength steel pipes
CN104109828B (en) * 2014-06-12 2017-01-04 国家电网公司 A kind of power transmission line overhead ground wire hot dip galvanized zinc alloy coating and preparation technology thereof
CN104911522B (en) * 2015-06-09 2017-10-31 武汉钢铁有限公司 A kind of method of wire galvanization
CN105506529B (en) * 2015-12-18 2018-04-27 宝山钢铁股份有限公司 A kind of hot-dip galvanizing sheet steel and its galvanized method of the porous iron layer of band
CN105483591B (en) * 2015-12-23 2018-12-07 常州大学 Zn-Al-Si-Ni alloy layer and hot dip coating method used for hot dip galvanizing
CN112534079B (en) * 2018-07-30 2023-02-17 日本制铁株式会社 Hot-dip galvanizing treatment method, alloyed hot-dip galvanized steel sheet, method for producing hot-dip galvanized steel sheet, and two kinds of steel sheets
CN110714178A (en) * 2019-11-03 2020-01-21 江苏荣辉电力设备制造有限公司 Hot galvanizing process for electric iron tower component
CN111304571A (en) * 2019-12-31 2020-06-19 桐乡市铁盛线路器材有限公司 Hot-dip galvanizing process for 35KV main transformer insulated steel pipe
CN111378904B (en) * 2020-05-14 2021-03-26 太仓鑫祥金属制品有限公司 Preparation process of corrosion-resistant ultrahigh-strength steel part for bending machine
CN115354192A (en) * 2022-08-23 2022-11-18 辛集市澳森金属制品有限公司 High-strength and high-toughness zinc-aluminum alloy galvanized wire and preparation method thereof
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Denomination of invention: Hot dip galvanizing method for iron and steel parts

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Pledgee: Bank of China Limited by Share Ltd. Nanjing City South Branch

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