CN108979680A - A kind of workbench with manipulator - Google Patents
A kind of workbench with manipulator Download PDFInfo
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- CN108979680A CN108979680A CN201811010030.5A CN201811010030A CN108979680A CN 108979680 A CN108979680 A CN 108979680A CN 201811010030 A CN201811010030 A CN 201811010030A CN 108979680 A CN108979680 A CN 108979680A
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- workbench
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- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 238000005452 bending Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 abstract description 7
- 238000010276 construction Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 6
- 239000011435 rock Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 210000000245 forearm Anatomy 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/40—Devices or apparatus specially adapted for handling or placing units of linings or supporting units for tunnels or galleries
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/14—Lining predominantly with metal
- E21D11/18—Arch members ; Network made of arch members ; Ring elements; Polygon elements; Polygon elements inside arches
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Forklifts And Lifting Vehicles (AREA)
Abstract
Description
技术领域technical field
本发明涉及隧道施工设备,尤其涉及一种具有机械手的工作平台。The invention relates to tunnel construction equipment, in particular to a working platform with a manipulator.
背景技术Background technique
为控制围岩应力适量释放和围岩变形,增加隧道的结构安全度和方便施工,软围岩隧道开挖后立即实施初期支护,这种初期支护刚度较大并且将作为永久承载结构的一部分。根据不同的围岩等级确定不同的初期支护方式。对于Ⅳ级和Ⅳ以上的围岩在支护过程中一般要采用钢拱架支撑。目前我国隧道施工中钢拱架的安装多由纯人力完成,不仅劳动成本高、完工时间长、工作效率低,并且由于劳动强度大施工环境差,立拱过程中施工人员受伤流血的情况时有发生,因此机械化施工代替纯人工施工将是必然的趋势。In order to control the appropriate release of surrounding rock stress and deformation of surrounding rock, increase the structural safety of the tunnel and facilitate construction, the initial support is implemented immediately after the excavation of the soft surrounding rock tunnel. part. Different primary support methods are determined according to different surrounding rock grades. For the surrounding rock of grade IV and above, steel arch support is generally used in the support process. At present, the installation of steel arch frames in tunnel construction in my country is mostly done by pure manpower. Not only is the labor cost high, the completion time is long, and the work efficiency is low, but also due to the high labor intensity and poor construction environment, the construction personnel are often injured and bleeding during the arching process. Therefore, mechanized construction instead of pure manual construction will be an inevitable trend.
现有的拱架安装台车上设置有操作平台,操作平台底部有一回转装置,操作平台可以通过该回转装置在一定范围内旋转,并且在操作平台前端还设置有机械手,通过该机械手夹持钢拱架,再由三节伸缩臂把操作台和机械手举升到安装拱架的预定位置附近,然后通过回转装置调整水平方向的角度以及机械手的俯仰动作来完成找准和对齐,最后由操作平台上的施工人员完成拱架之间的连接。而工作台上的机械手只能在高度方向进行调节,整个工作台是通过操作室里的控制机构来控制其旋转角度,而操作室距离工作平台较远,很难准确观察到拱架安装的情况,只能通过工作平台上的施工人员发布指令来指导操作员调整工作平台的状态,这样如同“隔靴搔痒”不仅效率低耗时长,而且安装精度低,如遇突发情况操作室中的操作员往往来不及反映。The existing arch installation trolley is provided with an operation platform, and there is a slewing device at the bottom of the operation platform. The operation platform can be rotated within a certain range through the slewing device, and a manipulator is also provided at the front end of the operation platform, and the steel is clamped by the manipulator. The arch frame, and then the three-section telescopic arm lifts the operating table and the manipulator to the predetermined position near the installation arch frame, and then adjusts the angle in the horizontal direction and the pitching action of the manipulator through the rotary device to complete the alignment and alignment, and finally the operator on the operating platform Construction workers complete the connection between the arches. The manipulator on the workbench can only be adjusted in the height direction, and the entire workbench is controlled by the control mechanism in the operating room to control its rotation angle, and the operating room is far away from the working platform, so it is difficult to accurately observe the installation of the arch , the operator can only be guided to adjust the state of the work platform by issuing instructions from the construction personnel on the work platform. Too late to reflect.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术存在的不足提供一种操作简单,能保证操作平台水平的具有机械手的工作平台。The technical problem to be solved by the present invention is to provide a working platform with a manipulator that is easy to operate and can ensure the level of the operating platform in view of the above-mentioned deficiencies in the prior art.
本发明所采用的技术方案为:一种具有机械手的工作平台,其特征在于:包括工作平台,所述工作平台的一端与台车臂相铰接,另一端与安设在台车臂上的俯仰伸缩件的伸缩端相铰接,在工作平台的外侧设有机械手,所述机械手的下端与工作平台相铰接,在工作平台上设有摆转伸缩件,所述摆转伸缩件的伸缩端与机械手相连接,以实现机械手相对工作平台的摆转。The technical solution adopted in the present invention is: a working platform with a manipulator, which is characterized in that: it includes a working platform, one end of the working platform is hinged with the arm of the trolley, and the other end is connected with the pitching arm installed on the arm of the trolley. The telescopic ends of the telescopic parts are hinged, and a manipulator is arranged on the outside of the working platform. The lower end of the manipulator is hinged with the working platform. The palms are connected to realize the swing of the manipulator relative to the working platform.
按上述技术方案,所述机械手包括伸缩臂大臂和与伸缩大臂相连接的伸缩小臂,在伸缩小臂上安设有装夹机构,所述伸缩大臂与摆转伸缩件相铰接,所述伸缩小臂通过提拉翻转油缸实现伸缩小臂相对伸缩大臂的翻转。According to the above technical solution, the manipulator includes a telescopic arm and a telescopic small arm connected to the telescopic large arm, a clamping mechanism is installed on the telescopic small arm, and the telescopic large arm is hinged to the swing telescopic piece, The telescopic small arm realizes the flipping of the telescopic small arm relative to the telescopic boom by pulling the flip oil cylinder.
按上述技术方案,所述装夹机构包括呈左右对称设置并安设在支架上的夹具,所述夹具包括两抓手侧板,在两抓手侧板形成夹心空间内设有两个呈对称设置的抓手,所述抓手的一端与抓手侧板相铰接,两抓手的下端部通过铰接轴相铰接,所述锁紧装置的伸缩杆端与铰接轴相连接,两抓手通过锁紧装置实现两者的开与合。According to the above-mentioned technical solution, the clamping mechanism includes a fixture arranged symmetrically on the left and right and installed on the bracket. The fixture includes two handle side plates, and two symmetrical The provided gripper, one end of the gripper is hinged with the gripper side plate, the lower ends of the two grippers are hinged through the hinge shaft, the telescopic rod end of the locking device is connected with the hinge shaft, and the two grippers pass through The locking device realizes the opening and closing of the two.
按上述技术方案,所述抓手为弯折型抓手,抓手的弯折处与抓手侧板相铰接,两抓手下端的弯折延伸部通过铰接轴连接。According to the above technical solution, the gripper is a bent gripper, the bent part of the gripper is hinged to the side plate of the gripper, and the bent extensions at the lower ends of the two grippers are connected by a hinge shaft.
按上述技术方案,在两抓手侧板上设有限位孔,用于限制锁紧装置的行程。According to the above technical solution, limit holes are provided on the side plates of the two handles for limiting the stroke of the locking device.
按上述技术方案,在每个抓手的内侧设有用于卡装钢拱架的卡槽。According to the above technical solution, a slot for clamping the steel arch is provided on the inner side of each gripper.
按上述技术方案,所述锁紧装置为锁紧油缸。According to the above technical solution, the locking device is a locking oil cylinder.
按上述技术方案,所述抓手的弯折处通过销轴与抓手侧板相铰接,在销轴处设有防转卡板.According to the above technical solution, the bending part of the gripper is hinged with the side plate of the gripper through a pin shaft, and an anti-rotation clamping plate is provided at the pin shaft.
按上述技术方案,所述俯仰伸缩件为俯仰伸缩油缸,所述摆转伸缩件为摆转伸缩油缸。According to the above technical solution, the pitching telescopic member is a pitching telescopic oil cylinder, and the swinging telescopic member is a swinging telescopic oil cylinder.
按上述技术方案,在工作平台上设有机械手操作面板。According to the above technical scheme, a manipulator operation panel is provided on the working platform.
本发明所取得的有益效果为:The beneficial effects obtained by the present invention are:
本发明能保证在举升的过程中始终保持工件夹持牢固,操作平台水平,人员和工件不倾斜不松动无安全隐患,并且拱架的安装精度和效率高,操作简单,易于实施,能够适应多种工况。通过设置机械手操作面板,平台上的施工人员即可近距离的操作装夹机构来进行钢拱架的夹取,有效的提高了工作效率及安装精度。The invention can ensure that the workpiece is always firmly clamped during the lifting process, the operating platform is horizontal, the personnel and the workpiece are not tilted and loose, and there is no potential safety hazard, and the installation accuracy and efficiency of the arch frame are high, the operation is simple, easy to implement, and can adapt to Various working conditions. By setting up the manipulator operation panel, the construction personnel on the platform can operate the clamping mechanism at close range to clamp the steel arch, which effectively improves the work efficiency and installation accuracy.
附图说明Description of drawings
图1为本发明的结构图。Fig. 1 is a structural diagram of the present invention.
图2为本发明的装夹机构的结构示意图。Fig. 2 is a structural schematic diagram of the clamping mechanism of the present invention.
图3-4为本发明装夹钢拱架的工作状态示意图。3-4 are schematic views of the working state of the clamped steel arch according to the present invention.
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
如图1所示,本实施例提供了一种具有机械手的工作平台,包括工作平台6,所述工作平台6的一端与台车臂9相铰接,另一端与安设在台车臂上的俯仰伸缩件7的伸缩端相铰接,在工作平台6的外侧设有机械手,所述机械手的下端与工作平台相铰接,在工作平台上设有摆转伸缩件5,所述摆转伸缩件5的伸缩端与机械手相连接,以实现机械手相对工作平台的摆转。As shown in Figure 1, the present embodiment provides a kind of working platform with manipulator, comprises working platform 6, and one end of described working platform 6 is hinged with trolley arm 9, and the other end is connected with trolley arm The telescopic ends of the pitching and telescopic parts 7 are hinged, and a manipulator is provided on the outside of the working platform 6. The lower end of the manipulator is hinged with the working platform. The telescopic end is connected with the manipulator to realize the swing of the manipulator relative to the working platform.
本实施例中,所述俯仰伸缩件7为俯仰伸缩油缸,所述摆转伸缩件5为摆转伸缩油缸,在工作平台上设有机械手操作面板,实现机械臂的精确控制。In this embodiment, the pitch telescopic member 7 is a pitch telescopic oil cylinder, and the swing telescopic member 5 is a swing telescopic oil cylinder, and a manipulator operation panel is provided on the working platform to realize precise control of the manipulator.
如图1所示,所述机械手包括伸缩臂大臂3和与伸缩大臂相连接的伸缩小臂2,所述伸缩大臂与伸缩小臂相铰接,伸缩大臂与伸缩小臂内均设有伸缩油缸(图中省略了),其中,伸缩大臂和伸缩小臂至少为二级式伸缩。在伸缩小臂上安设有装夹机构1,其中,所述伸缩大臂3与摆转伸缩件5相连接,以实现伸缩大臂3相对工作平台6两侧方向的摆转。所述伸缩小臂2通过提拉翻转油缸4实现伸缩小臂2相对伸缩大臂3的翻转。As shown in Figure 1, the manipulator includes a telescopic boom 3 and a telescopic boom 2 connected to the telescopic boom. A telescopic oil cylinder (omitted among the figures) is arranged, wherein the telescopic boom and the telescopic forearm are at least two-stage telescopic. A clamping mechanism 1 is installed on the telescopic arm, wherein the telescopic arm 3 is connected with the swing telescopic member 5 to realize the swing of the telescopic arm 3 relative to the two sides of the working platform 6 . The telescopic arm 2 realizes the inverting of the telescopic arm 2 relative to the telescopic boom 3 by pulling the turning oil cylinder 4 .
如图2所示,包括呈左右对称设置并安设在支架上的夹具18,所述夹具18包括两抓手侧板11,在两抓手侧板11形成夹心空间内设有两个呈对称设置的抓手10,所述抓手10的一端与抓手侧板11相铰接,两抓手10的下端部通过铰接轴15相铰接,铰接轴15的下端设有有锁紧装置14,设有锁紧装置14的伸缩杆端与铰接轴相连接。两抓手通过锁紧装置14的伸缩运动实现两者的开与合。As shown in Figure 2, it includes a clamp 18 arranged symmetrically on the left and right and installed on the bracket. The clamp 18 includes two handle side plates 11, and two symmetrical The handle 10 provided, one end of the handle 10 is hinged with the handle side plate 11, the lower ends of the two handles 10 are hinged through the hinge shaft 15, and the lower end of the hinge shaft 15 is provided with a locking device 14. The telescoping rod end that locking device 14 is arranged is connected with hinge shaft. The opening and closing of the two grippers is realized through the telescopic movement of the locking device 14 .
本实施例中,所述抓手10为弯折型抓手,抓手的弯折处通过销轴13与抓手侧板11相铰接,两抓手下端的弯折延伸部通过铰接轴15连接,使抓手10可绕销轴13旋转一定角度。在每个抓手的内侧设有用于卡装钢拱架的卡槽17,用于卡装钢拱架。在销轴13处设有防转卡板12,用于防止销轴13转动。In this embodiment, the gripper 10 is a bent gripper, the bent part of the gripper is hinged to the gripper side plate 11 through a pin shaft 13, and the bent extensions at the lower ends of the two grippers are connected through a hinge shaft 15 , so that the handle 10 can rotate around the pin shaft 13 at a certain angle. A draw-in slot 17 for clamping a steel arch is provided on the inner side of each gripper, and is used for clamping a steel arch. An anti-rotation clamping plate 12 is provided at the pin shaft 13 for preventing the pin shaft 13 from rotating.
本实施例中,在两抓手侧板11上设有腰圆型限位孔16,用于限制锁紧装置14的行程。In this embodiment, waist-shaped limiting holes 16 are provided on the two handle side plates 11 for limiting the stroke of the locking device 14 .
本实施例中,所述锁紧装置14为锁紧油缸。In this embodiment, the locking device 14 is a locking oil cylinder.
其工作过程为:当台车臂9俯至合适角度后,将摆转伸缩油缸放下,在地面辅助人员的协助下,由施工人员将钢拱架放置抓手10的卡槽内,然后控制锁紧油缸14将钢拱架抓紧确保其在运动过程中不发生松动。即通过机械手的装夹机构1夹取中段的一片拱架(图3),夹取后通过摆转伸缩件5将拱架翻转90度(图4),再通过台车臂9及俯仰伸缩件等俯仰动作将拱架调整到大致位置,最后由操作平台上的操作人员通过机械手操作面板8上的操作按钮对拱架的具体位置进行小幅微调直到到达指定的装配位置。通过俯仰伸缩件及摆转伸缩件能保证操作平台水平,人员和工件不倾斜不松动无安全隐患,操作简单,易于实施,能够适应多种工况。The working process is as follows: when the arm 9 of the trolley is lowered to a suitable angle, the swing telescopic oil cylinder is put down, and with the assistance of the ground assistant personnel, the construction personnel place the steel arch frame in the slot of the gripper 10, and then control the locking Tight oil cylinder 14 guarantees that steel arch is grasped tightly and does not loosen during motion. That is, use the clamping mechanism 1 of the manipulator to clamp a piece of arch frame in the middle section (Fig. 3), and after gripping, turn the arch frame 90 degrees by rotating the telescopic part 5 (Fig. 4), and then pass the trolley arm 9 and the pitching telescopic part Adjust the arch frame to the general position by the pitching action, and finally the operator on the operating platform makes small fine adjustments to the specific position of the arch frame through the operation button on the manipulator operation panel 8 until reaching the designated assembly position. The level of the operating platform can be ensured through the pitching and swinging telescopic parts, so that personnel and workpieces are not tilted and loose, and there is no potential safety hazard. The operation is simple, easy to implement, and can adapt to various working conditions.
Claims (10)
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CN111075476A (en) * | 2020-01-07 | 2020-04-28 | 安徽理工大学 | Machine-mounted roof fall processing robot of coal mining machine and construction method thereof |
CN115217496A (en) * | 2022-07-29 | 2022-10-21 | 中铁十一局集团第五工程有限公司 | Efficient construction method for primary support of tunnel |
CN115217496B (en) * | 2022-07-29 | 2024-06-11 | 中铁十一局集团第五工程有限公司 | Efficient tunnel primary support construction method |
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Application publication date: 20181211 |