Full-automatic adhesive tape punching and sticking machine with manipulator
Technical Field
The invention belongs to the technical field of punching and pasting machine equipment, and particularly relates to a full-automatic punching and pasting gummed paper machine with a manipulator.
Background
Automation refers to a process of realizing an expected target by automatic detection, information processing, analysis and judgment, and manipulation control of machine equipment, systems or processes (production and management processes) according to the requirements of people without direct participation of people or few people. Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical treatment, services, and home. The adoption of the automation technology can not only liberate people from heavy physical labor, partial mental labor and severe and dangerous working environments, but also expand the functions of human organs, greatly improve the labor productivity, and enhance the ability of human beings to know the world and transform the world, so the automation is an important condition and a remarkable mark for the modernization of the industrial, agricultural, national defense and scientific technologies.
The punching and pasting process is a common processing process for many enterprises, often needs to occupy a large amount of manpower, the efficiency of manual operation is very low, the product quality is poor, the production cost is increased, the punching and pasting machine in the current market does not completely realize automation, the product taking and placing still needs to be finished manually, and the efficiency is not high. In view of the above, there is a need for a fully automatic stamping and pasting machine capable of automatically picking and placing products.
Disclosure of Invention
The invention aims to provide a full-automatic adhesive tape punching and sticking machine with a manipulator, which realizes automatic taking and placing of products through a carrying manipulator mechanism and a transmission mechanism, improves the efficiency and the product quality and solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic adhesive tape punching and sticking machine with a manipulator comprises a machine body and a shell, wherein the machine body comprises a gantry assembly, a carrying manipulator mechanism and a transmission mechanism, the gantry mechanism comprises a feeding wheel, a machine head, a floating wheel seat and a material receiving wheel, the machine head is positioned at the middle position of the gantry assembly, a mold is fixed at the lower end of the machine head, an adjusting ejector rod is fixedly connected to the side surface of the machine head, a first tension spring is sleeved outside the adjusting ejector rod, a fulcrum shaft raising rod is fixed at the lower end of the adjusting ejector rod, one end, far away from the adjusting ejector rod, of the fulcrum shaft raising rod is connected with a tensioning pinch roller in a rolling manner, an adjusting screw is in threaded connection with the tensioning pinch roller, a second tension spring is arranged between the lower end of the adjusting screw and the tensioning pinch roller, the feeding wheel is positioned at the left side of the machine, and a carrying manipulator mechanism is fixed on the rear side of the gantry assembly, and a transmission mechanism is fixed below the carrying manipulator mechanism and the gantry assembly.
Preferably, the carrying manipulator mechanism comprises a mounting frame, the mounting frame is fixed to the rear side of the gantry assembly, a servo motor is fixed to the mounting frame, the end of an output shaft of the servo motor is rotatably connected with a synchronous conveyor belt through a synchronous wheel, a sliding plate is fixed to the synchronous conveyor belt and is connected with the mounting frame in a sliding mode through a sliding rail, and the sliding rail is fixed to the mounting frame.
Preferably, the slide both ends are fixed with the cylinder, the end fixing of cylinder piston rod has the stainless steel connecting block, stainless steel connecting block lower extreme is fixed with the mounting panel, the equidistance of mounting panel lower extreme is fixed with a plurality of suction nozzles.
Preferably, the transmission mechanism comprises a second sliding block and a supporting frame, a second sliding rail is fixed to the upper end of the supporting frame, the second sliding rail is connected with the second sliding block in a sliding mode, a third sliding rail is fixed to the second sliding block, and a rotary workbench is connected to the third sliding rail in a sliding mode.
Preferably, a support plate platform is fixed on the rotary workbench, an FPC board is fixed at the upper end of the support plate platform, and a CCD camera is fixed at the lower side of the rear end of the gantry assembly.
Preferably, the left side of the upper end of the shell is provided with a feeding hole, the right side of the upper end of the shell is provided with a discharging hole, the front end of the machine body is provided with a fence, and four corners of the lower end of the machine body are fixed with supporting seats.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the carrying manipulator mechanism is arranged at the rear side of the gantry assembly and comprises a mounting frame, a servo motor is fixed on the mounting frame, the end part of an output shaft of the servo motor is rotatably connected with a synchronous conveyor belt through a synchronous wheel, a sliding plate is fixed on the synchronous conveyor belt and is slidably connected with the mounting frame through a sliding rail, the sliding rail is fixed on the mounting frame, cylinders are fixed at two ends of the sliding plate, a stainless steel connecting block is fixed at the end part of a piston rod of each cylinder, a mounting plate is fixed at the lower end of each stainless steel connecting block, and a plurality of suction nozzles are fixed at equal intervals at the lower end of.
2. According to the invention, the carrier plate platform is fixed on the rotary workbench, the FPC board is fixed at the upper end of the carrier plate platform, the CCD camera is fixed at the lower side of the rear end of the gantry assembly, the CCD camera scans accurately, and the offset paper punched by the mold is attached to the FPC (flexible) board which is fixed on the carrier plate platform with the adsorption heating function on the rotary workbench by means of adsorption.
Drawings
FIG. 1 is an internal structural view of the present invention;
FIG. 2 is an isometric view of the present invention;
FIG. 3 is a block diagram of the gantry assembly of the present invention;
FIG. 4 is an enlarged view of the invention at A;
FIG. 5 is a structural view of the transmission mechanism of the present invention;
fig. 6 is a structural view of a conveyance robot mechanism according to the present invention.
In the figure: the device comprises a machine body 1, a shell 2, a feed inlet 3, a discharge outlet 4, a fence 5, a support seat 6, a gantry assembly 7, a carrying manipulator mechanism 8, a transmission mechanism 9, a machine head 10, a die 11, an adjusting ejector rod 12, a first tension spring 13, a fulcrum warping rod 14, a tensioning pinch roller 15, an adjusting screw rod 16, a second tension spring 17, a feed wheel 18, a floating wheel seat 19, a material receiving wheel 20, a mounting rack 21, a servo motor 22, a synchronous conveyor belt 23, a sliding plate 24, a sliding rail 25, a cylinder 26, a stainless steel connecting block 27, a mounting board 28, a suction nozzle 29, a second sliding rail 30, a second sliding block 31, a third sliding rail 32, a FPC board 33, a CCD camera 34, a support frame 35, a support plate platform 36 and a rotary worktable 37.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a full-automatic adhesive tape punching and sticking machine with a manipulator comprises a machine body 1 and a shell 2, wherein the machine body 1 comprises a gantry assembly 7, a carrying manipulator mechanism 8 and a transmission mechanism 9, the gantry mechanism 7 comprises a feeding wheel 18, a machine head 10, a floating wheel seat 19 and a material receiving wheel 20, the machine head 10 is located at the middle position of the gantry assembly 7, a mold 11 is fixed at the lower end of the machine head 10, an adjusting ejector rod 12 is fixedly connected to the side surface of the machine head 10, a first tension spring 13 is sleeved on the outer side of the adjusting ejector rod 12, a fulcrum shaft warping rod 14 is fixed at the lower end of the adjusting ejector rod 12, one end, far away from the adjusting ejector rod 12, of the fulcrum shaft warping rod 14 is connected with a tensioning pinch roller 15 in a rolling manner, an adjusting screw 16 is connected to the tensioning pinch roller 15 through threads, a second tension spring 17 is arranged between the lower end of the adjusting, the material receiving wheel 20 is positioned on the right side of the machine head 10, a floating wheel seat 19 is arranged between the tensioning pressing wheel 15 and the material receiving wheel 20, a carrying manipulator mechanism 8 is fixed on the rear side of the gantry assembly 7, and a transmission mechanism 9 is fixed below the carrying manipulator mechanism 8 and the gantry assembly 7.
Further, the carrying manipulator mechanism 8 comprises an installation frame 21, the installation frame 21 is fixed on the rear side of the gantry assembly 7, a servo motor 22 is fixed on the installation frame 21, the end portion of an output shaft of the servo motor 22 is rotatably connected with a synchronous conveyor belt 23 through a synchronous wheel, a sliding plate 24 is fixed on the synchronous conveyor belt 23, the sliding plate 24 is slidably connected with the installation frame 21 through a sliding rail 25, the sliding rail 25 is fixed on the installation frame 21, and manipulator equidistant carrying is achieved.
Further, the cylinders 26 are fixed at the two ends of the sliding plate 24, the end portions of the piston rods of the cylinders 26 are fixed with the stainless steel connecting blocks 27, the lower ends of the stainless steel connecting blocks 27 are fixed with the mounting plates 28, the lower ends of the mounting plates 28 are fixed with the suction nozzles 29 at equal intervals, and the suction nozzles 29 are capable of lifting.
Further, drive mechanism 9 includes second slider 31 and support frame 35, support frame 35 upper end is fixed with second slide rail 30, sliding connection has second slider 31 on second slide rail 30, be fixed with third slide rail 32 on the second slider 31, sliding connection has swivel work head 37 on third slide rail 32, has realized swivel work head 37 at the motion of X axle with the Y axle direction.
Further, a carrier plate platform 36 is fixed on the rotary worktable 37, an FPC board 33 is fixed at the upper end of the carrier plate platform 36, a CCD camera 34 is fixed at the lower side of the rear end of the gantry assembly 7, the CCD camera 34 scans accurately, and the adhesive paper punched by the mold 11 is attached to the FPC board 33 which is attached to the carrier plate platform 36 with the heat absorbing and adding function and is fixed on the rotary worktable 37 by adsorption.
Further, 2 upper ends of the outer shell 2 left sides are provided with feed inlet 3, 2 upper ends of the outer shell 2 right sides are provided with discharge gate 4, 1 front end of the machine body is provided with fence 5, four corners of the lower end of the machine body 1 are all fixed with supporting seats 6, the feed inlet 3 and the discharge gate 4 are convenient to feed and discharge materials, the setting of the fence 5 enables working parts of the device to be isolated from the outside, the safety of workers is protected, the workers can observe the internal working conditions of the device, and the supporting seats 6 enable the whole device to be stably and firmly installed.
The working principle is as follows: firstly, the suction nozzle 29 sucks a product to be processed from the feeding hole 3, the air cylinder 26 retracts upwards to drive the suction nozzle 29 to move upwards, then the servo motor 22 is started to drive the synchronous conveyor belt 23 to rotate, the synchronous conveyor belt 23 drives the sliding plate 24 to slide on the mounting frame 21, and further drives the product to move until the product reaches the upper end of the rotary workbench 37, then the air cylinder 26 extends outwards to further enable the product to move downwards until the product reaches the rotary workbench 37, then the suction nozzle 29 releases the product, the product is sucked by the FPC board 33 on the rotary workbench 37, and the rotary workbench 37 drives the product to slide on the third slide rail 32 until the product on the rotary workbench 37 is positioned below the mold 11;
the adhesive tape passes through the die 11 from the feeding wheel 18 on the gantry assembly 7 through the tension pinch roller 15, passes through the floating wheel seat 19, and is finally recovered by the material receiving wheel 20, when a product to be processed is conveyed to the lower part of the die 11 by the rotary workbench 37, the machine head 10 moves downwards, the adhesive tape is attached to the product through the matching work with the die 11, then the rotary workbench 37 conveys the processed product back to the initial position, the suction nozzle 29 on the mechanical arm sucks the product to convey the product out of a discharge port of the product, and simultaneously conveys the next product to be processed in, so that the circular work is realized.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.