CN108755382A - A kind of board-like UHPC small box girders structure of pre-buried steel - Google Patents

Abstract

The invention discloses a pre-embedded steel plate type UHPC small box girder structure, comprising a plurality of box girder bodies connected by longitudinal joints, the box girder body is prefabricated by ultra-high performance concrete, and the box girder body is composed of a top plate, a bottom plate, and a web , mid-span partition and end partition, the box body is pre-embedded with slow-bonding prestressed tendons along the longitudinal direction, and the inner steel plate embedded parts and the outer steel plate embedded parts are embedded in the end of the box girder body. The embedded parts of the steel plate are welded and fixed with the inner formwork, and the embedded parts of the outer steel plate are welded and fixed with the outer formwork. The end partition is formed by pouring between the inner formwork and the outer formwork. The box girder body is a thin-walled box girder made of UHPC material. Effectively save materials, the beam weight is reduced by about 40%, and the slow-bonding prestressed tendons are pre-embedded in the box girder body, which further saves materials, reduces the beam height, avoids the corrosion and replacement of external prestressed beams, and greatly reduces maintenance costs during operation.

Description

A pre-embedded steel plate type UHPC small box girder structure

technical field

The invention relates to the technical field of bridge engineering structures, in particular to a pre-embedded steel plate type UHPC small box girder structure.

Background technique

In recent years, my country has actively explored and enriched green bridge construction methods with high speed, low road interference and quietness, vigorously advocated prefabricated construction of bridges, and actively explored the application of new materials in prefabricated bridges, and built a large number of representative bridges. The prefabricated bridges, industrialized production and prefabricated construction of bridges have become a major trend.

Although there are various types of prefabricated bridges, they all have their own shortcomings: the steel structure has a large amount of on-site welding (bolts), and the steel bridge deck has fatigue cracking problems; the steel-concrete composite structure has a large self-weight, and the bridge deck can only partially Prefabrication requires a large amount of on-site pouring; the prestressed reinforced concrete structure is self-heavy, the horizontal connection is easily damaged, and there are many durability diseases. UHPC materials have been greatly developed in the field of bridges in countries such as France and Malaysia, but in my country, their theoretical research is mostly concentrated in the three forms of T-beam, wide box girder and π-beam, and the research on UHPC small box girder is basically It is blank, but the T-beam structure has many horizontal connections, and there are many joints on site, which is not conducive to rapid construction; the wide box girder realizes prefabricated construction through the longitudinal division of the box girder, and the on-site construction work is heavy and complicated; the π-beam There are only longitudinal joints on the bridge deck, which is convenient for on-site construction, and the prestressing force is cancelled, which avoids the difference in the anti-arching of the main girder caused by the prestressing tension, thereby ensuring the quality of the transverse joints and reducing the thickness of the bridge deck pavement. The lack of prestress leads to limited bridge spans. In view of the shortcomings of the existing prefabricated bridges, it is urgent to develop new prefabricated structures to better meet the requirements of the country's development of green buildings.

Contents of the invention

The technical problem to be solved by the present invention is to provide a pre-embedded steel plate type UHPC small box girder structure with simple structure and convenient construction.

The technical solution adopted to solve the above technical problems: a pre-embedded steel plate type UHPC small box girder structure, including a plurality of adjacent box girder bodies, the box girder bodies are prefabricated by ultra-high performance concrete, and the box girder The body is composed of a top plate, a bottom plate, a web, a mid-span partition and an end partition. The box body is pre-embedded with slow-bonding prestressed tendons along the longitudinal direction, and the end of the box girder body is at the same cross-sectional position The top plate, bottom plate and web plate respectively have reserved holes for the top plate, bottom plate and web plate respectively, vertical steel bars are interspersed between the reserved holes for the top plate and the reserved holes for the bottom plate, and the left and right two There are transverse steel bars interspersed between the reserved holes of the web plate, and the inner steel plate embedded parts and the outer steel plate embedded parts are respectively arranged on the front and rear sides of the reserved holes of the top plate, the reserved holes of the bottom plate and the web plate. The end of the body is provided with an inner formwork welded to the inner steel plate embedded part and an outer formwork welded to the outer steel plate embedded part, and the end partition is formed by pouring an integral body between the inner formwork and the outer formwork.

Preferably, the slow bonding prestressed tendons are pre-embedded in the bottom plate and the web.

Preferably, the slow-bonding prestressed tendons located in the web are provided with vertical and flat bends, and the slow-bonded prestressed tendons located in the bottom plate are not provided with vertical and flat bends.

Preferably, the thickness of the top plate, bottom plate and web plate increases at the end of the box girder body.

Preferably, the inner steel plate embedded part and the outer steel plate embedded part are formed by welding steel plates and studs, and the studs are embedded in the top plate, bottom plate and web.

Preferably, corresponding formwork pegs are respectively arranged and distributed on the inner formwork and the outer formwork, and the formwork pegs on the inner formwork and the outer formwork are arranged in a staggered manner.

Preferably, the material poured to form the end partition is ordinary concrete.

Preferably, the outer edge of the top plate of the box girder body is provided with longitudinal notches, and the adjacent box girder bodies are connected to each other by forming longitudinal joints through cast-in-place ultra-high performance concrete.

Preferably, the outer edge of the top plate is pre-embedded with connecting steel bars protruding outward, and the connecting steel bars of the top plates adjacent to the box girder body are staggered from each other.

Preferably, the bottom of the outer edge of the bottom plate is extended downward and thickened, and the connecting steel bar is pre-embedded at the bottom of the outer edge of the top plate and the part extending into the top plate is pre-embedded and bent.

Beneficial effect:

(1) The box girder body is a thin-walled box girder made of UHPC (Ultra High Performance Concrete) material, which saves materials and reduces the beam weight by about 40%, which can effectively reduce the beam height and is very suitable for urban bridges with limited height or landscape requirements;

(2) Small-diameter slow bonded prestressed tendons are pre-embedded in the box girder body, which reduces the thickness of the inner wall of the box girder, further saves material consumption, and avoids steel tendon corrosion of the external prestressing technology used in traditional UHPC box girders and replacement problems, greatly reducing maintenance costs during operation;

(3) The edge of the top plate of the box girder body is provided with longitudinal notches, and the adjacent box girder bodies are connected by longitudinal common joints, and the outer transverse diaphragm is cancelled. The number of joints is small, which greatly reduces the time for joint pouring and maintenance on site. It facilitates on-site assembly construction.

(4) There is no ordinary steel bar in the longitudinal direction of the beam body, which avoids the conflict between the slowly bonded prestressed tendons and ordinary steel bars in the body, shortens the prefabrication time, and is more suitable for the industrial production of bridges.

Description of drawings

Below in conjunction with accompanying drawing and embodiment the present invention will be further described;

Fig. 1 is a cross-sectional schematic view of an embodiment of the present invention;

Fig. 2 is a schematic cross-sectional view of the mid-span of the box girder body in an embodiment of the present invention;

Fig. 3 is the schematic diagram of the end section of the box girder body in the embodiment of the present invention;

Fig. 4 is a schematic cross-sectional view of a longitudinal seam in an embodiment of the present invention;

Fig. 5 is a schematic cross-sectional view of a longitudinal seam in an embodiment of the present invention;

Fig. 6 is a schematic cross-sectional view of a longitudinal seam adopting a connecting steel bar in an embodiment of the present invention;

Fig. 7 is a schematic plan view of connecting steel bars used for longitudinal joints in an embodiment of the present invention.

Detailed ways

Referring to Figures 1 to 7, the pre-embedded steel plate type UHPC small box girder structure of the present invention includes a plurality of adjacent box girder bodies 10, the box girder bodies 10 are prefabricated from ultra-high performance concrete, and the box girder bodies 10 can also be used with Ultra-High Performance Concrete (UHPC, Ultra-High Performance Concrete) similar materials, such as CRC, DSP, FRHPC, HPFRCC, RPC, STC, UHPFRC and other high-performance cement-based composite materials, the box girder body 10 consists of a top plate 11, a bottom plate 12, The web 13, the mid-span partition 14 and the end partition 15 are composed. The thickness of the top plate 11, the bottom plate 12, and the web 13 change along the longitudinal direction, that is, the top plate 11, the bottom plate 12, and the web 13 are located at the end of the box girder body 10. The thickness of the position is relatively large, and the thickness of other parts is relatively small. The box girder body is a thin-walled box girder made of UHPC (Ultra High Performance Concrete) material. Compared with the traditional box girder, it is more material-saving, and the beam weight is reduced by about 40%, which can effectively reduce the beam height. It is very suitable for limited height or landscape Ask for city bridges.

In order to increase the span of the bridge, the box body 10 is pre-embedded with small-diameter slow-bonded prestressed tendons 16 along the longitudinal direction, and the slow-bonded prestressed tendons 16 are only pre-buried in the bottom plate 12 and the web 13 . Preferably, the slow bonding prestressed tendons 16 in the web 13 are provided with vertical and flat bends, and the slow bonded prestressed tendons 16 in the bottom plate 12 are not provided with vertical and flat bends. The use of small-diameter slowly bonded prestressed tendons 16 can reduce the thickness of the inner wall of the box girder, further save material consumption, avoid the steel beam corrosion and replacement problems of the external prestressing technology used in traditional UHPC box girders, and greatly reduce maintenance costs during operation.

The box girder body 10 is firstly prefabricated the top plate 11, bottom plate 12, web 13 and mid-span partition 14 through the inner formwork and the outer formwork. The top plate reserved holes 111, the bottom plate reserved holes 121 and the web plate reserved holes 131 are respectively arranged on the top plate. At the same time, the inner steel plate pre-embedded parts 17 and the outer steel plate pre-embedded Part 18, the inner steel plate embedded part 17 and the outer steel plate embedded part 18 are respectively located on the front and rear sides of the reserved hole, the inner steel plate embedded part 17 and the outer steel plate embedded part 18 are formed by welding steel plates and studs, and the studs Embedded in the top plate 11, the bottom plate 12 and the web 13, there are vertical steel bars 20 interspersed between the reserved holes 111 of the top plate and the reserved holes 121 of the bottom plate, and horizontal steel bars 30 are interspersed between the left and right web reserved holes 131, There are inner formwork 40 and outer formwork 50 on the front and rear sides of the vertical reinforcement 20 and the transverse reinforcement 30 respectively, the inner formwork 40 is welded and fixed with the inner steel plate embedded part 17, the outer formwork 50 is welded and fixed with the outer steel plate embedded part 18, and the inner formwork The welding position of 40 and outer formwork 50 can be flexibly adjusted, and then the distance between inner formwork 40 and outer formwork 50 can be flexibly adjusted, UHPC is cast in-situ through the reserved hole 111 of the top plate, and the end partition 15 is permanently formed integrally with the inner formwork and the outer formwork. .

Wherein, in order to reduce the amount of UHPC material, the cast-in-place UHPC material can be replaced with ordinary concrete, and at this time, the distance between the outer formwork 50 and the inner formwork 40 increases.

As a preference, in order to further improve the integrity of the end partition 15 and the box girder body 10, the corresponding formwork pegs are respectively arranged and distributed on the end faces of the inner formwork 40 and the outer formwork 50 in contact with the end partition 15, when the formwork When the stud length is long, the formwork studs on the inner formwork and the outer formwork are staggered and the interspersed vertical and transverse reinforcements are avoided.

Adjacent box girder bodies 10 are connected through longitudinal joints 60 to form a whole. Specifically, the bottom of the outer edge of the top plate 11 of each box girder body 10 extends downward and thickens, and a longitudinal notch 112 is provided in the middle to transmit shear. In order to improve the force transmission performance of the longitudinal joint 60, when the box girder body 10 is prefabricated, the outer edge of the top plate 11 is pre-embedded with a connecting steel bar 113 protruding outward, and the length of the connecting steel bar 113 buried in the top plate 11 should be able to meet the anchorage of the steel bar. The connecting steel bars 113 of the roof 11 of the adjacent box girder bodies 10 are staggered and filled with cast-in-place UHPC materials to realize the mutual connection of the adjacent box girder bodies 10 .

Preferably, the part of the connecting steel bar 113 that extends into the roof 11 is pre-embedded and bent, so as to adapt to the partially thickened structure of the roof 11 in the transverse direction.

The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and can also be made without departing from the gist of the present invention within the scope of knowledge of those of ordinary skill in the art. Variations.

Claims (10)

1. A pre-embedded steel plate type UHPC small box girder structure, characterized in that: it includes a plurality of adjacent box girder bodies, the box girder body is prefabricated by ultra-high performance concrete, and the box girder body is composed of a top plate and a bottom plate , web, mid-span partition and end partition, the box body is pre-embedded with slow bonded prestressed tendons along the longitudinal direction, and the top plate, bottom plate and The webs respectively have the reserved holes for the top plate, the reserved holes for the bottom plate and the reserved holes for the web. Vertical steel bars are interspersed between the reserved holes for the top plate and the reserved holes for the bottom plate. The two left and right web reserved holes There are transverse steel bars interspersed between them. The inner steel plate embedded parts and the outer steel plate embedded parts are respectively arranged on the front and rear sides of the reserved holes of the top plate, the reserved holes of the bottom plate and the web plate. There is an inner formwork welded to the inner steel plate embedded part and an outer formwork welded to the outer steel plate embedded part, and the end partition is formed by pouring an integral body between the inner formwork and the outer plate. 2. The pre-embedded steel plate type UHPC small box girder structure according to claim 1, characterized in that: the slow bonding prestressed tendons are pre-embedded in the bottom plate and the web. 3. The pre-embedded steel plate type UHPC small box girder structure according to claim 2, characterized in that: the slowly bonded prestressed tendons located in the web are provided with vertical and flat bends, and the slowly bonded prestressed tendons located in the bottom plate Vertical bends and flat bends are not set. 4. The pre-embedded steel plate type UHPC small box girder structure according to any one of claims 1-3, wherein the thickness of the top plate, bottom plate and web plate increases at the end of the box girder body. 5. The pre-embedded steel plate type UHPC small box girder structure according to claim 1, characterized in that: the inner steel plate embedded parts and the outer steel plate embedded parts are formed by welding steel plates and studs, and the studs are embedded to the top, bottom and web. 6. The pre-embedded steel plate type UHPC small box girder structure according to claim 5, characterized in that: the corresponding formwork pegs are respectively arranged and distributed on the inner formwork and the outer formwork, and the inner formwork and the outer formwork are respectively arranged and distributed. The formwork pegs are staggered. 7. The pre-embedded steel plate type UHPC small box girder structure according to claim 1, wherein the material for pouring to form the end partition is ordinary concrete. 8. The pre-embedded steel plate type UHPC small box girder structure according to claim 1, characterized in that: the outer edge of the top plate of the box girder body is provided with a longitudinal notch, and the adjacent box girder bodies are cast-in-place Ultra-high performance concrete forms longitudinal joints to connect to each other. 9. The pre-embedded steel plate type UHPC small box girder structure according to claim 8, characterized in that: the outer edge of the roof is pre-embedded with connecting steel bars protruding outwards, and the connection of the roof adjacent to the box girder body The steel bars are staggered from each other. 10. The pre-embedded steel plate type UHPC small box girder structure according to claim 9, characterized in that: the bottom of the outer edge of the bottom plate extends downward and thickens, and the connecting steel bars are pre-embedded at the bottom of the outer edge of the top plate and are pre-embedded. The part that goes into the top plate is bent.