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CN107009276A - Abrasive water-jet steel wire rust cleaning production line - Google Patents

Abrasive water-jet steel wire rust cleaning production line Download PDF

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Publication number
CN107009276A
CN107009276A CN201710311137.2A CN201710311137A CN107009276A CN 107009276 A CN107009276 A CN 107009276A CN 201710311137 A CN201710311137 A CN 201710311137A CN 107009276 A CN107009276 A CN 107009276A
Authority
CN
China
Prior art keywords
steel wire
water
shower nozzle
abrasive material
abrasive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710311137.2A
Other languages
Chinese (zh)
Inventor
计建康
刘庄明
葛云杰
何建
陈亚春
刘俊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU XINGHAI SPECIAL STEEL CO Ltd
Original Assignee
JIANGSU XINGHAI SPECIAL STEEL CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIANGSU XINGHAI SPECIAL STEEL CO Ltd filed Critical JIANGSU XINGHAI SPECIAL STEEL CO Ltd
Priority to CN201710311137.2A priority Critical patent/CN107009276A/en
Publication of CN107009276A publication Critical patent/CN107009276A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
    • B24C1/086Descaling; Removing coating films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/08Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
    • B24C3/081Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for travelling bundles of wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/08Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
    • B24C3/10Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
    • B24C3/12Apparatus using nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C5/00Devices or accessories for generating abrasive blasts
    • B24C5/02Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
    • B24C5/04Nozzles therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C7/00Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
    • B24C7/0046Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier
    • B24C7/0076Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier the blasting medium being a liquid stream

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The present invention provides a kind of abrasive water-jet steel wire rust cleaning production line, sequentially include actinobacillus device, coalignment, derusting device and take-up, derusting device includes ejection section, water under high pressure supply unit, feeding abrasive material portion, water circulation system, the abrasive material circulatory system and water sand separation unit, ejection section is connected with water under high pressure supply unit and feeding abrasive material portion respectively, ejection section is arranged at the top of water sand separation unit, water circulation system is communicated between water under high pressure supply unit and water sand separation unit, the abrasive material circulatory system is communicated between feeding abrasive material portion and water sand separation unit, ejection section includes at least one pair of shower nozzle set around steel wire, each pair shower nozzle is symmetrical arranged relative to steel wire, the input of each shower nozzle is all communicated in the water under high pressure supply unit and feeding abrasive material portion, the corresponding injection direction of output end of each pair shower nozzle intersects at same place with steel wire.The operating efficiency that abrasive water-jet steel wire derusts can be greatly enhanced by the present invention.

Description

Abrasive water-jet steel wire rust cleaning production line
Technical field
The present invention relates to water jet rust removing field, more particularly to a kind of abrasive water-jet steel wire rust cleaning production line.
Background technology
Derusting process in metallic article Production for Steel Wire, most enterprises also rest on the pickling processes stage.Pickling is to use The method that chemical method removes oxidation on metal surface iron sheet, in some metals(Such as stainless steel)Pickling in, nitration mixture pickling(HF+ HNO3) it is widely adopted.And during nitration mixture pickling, substantial amounts of NOx waste gas can be produced, if without appropriate processing And purification, can severe contamination environment.In the face of various regions ten " haze " volt, river pollution, the severe situation of land pollution and public opinion environmental protection Under pressure, the resolution of national strength pollution treatment is more and more stronger.This is for still taking the enterprise that acid cleaning process derusts, its ring Packing pressure can be increasing.As early as possible from the derusting process equipment of new, environmental protection, extremely urgent stage has been arrived.
Derusting process common at present has chemical derusting, mechanical derusting, spray(Throw)Ball derusting, water under high pressure jet stream rust cleaning and mill Expect that water jet rust removing etc. is several, this several derusting mode respectively there are advantage and disadvantage.Abrasive water-jet be current research it is most deep, using most Extensive fluidics, its economy and adaptability are best.Abrasive water-jet refers to adds abrasive grain in high-pressure water jet The solid liquid media jet of formation.Different according to the incorporation way of abrasive material, abrasive water-jet can be divided into front mixing, mix afterwards It is box-like(Also referred to as injection type)Abradant jet.Abrasive water-jet is that the one kind grown up on the basis of water-jet technology is efficiently penetrated Flow Technique, has the advantages that low operating pressure, efficiency high, pollution-free, thus has obtained extensive concern and application.
In Chinese patent 200910044036.9 and Chinese patent 201310122900.9, a kind of water under high pressure all refer to Jet blasting surface cleaning technology, and water and abrasive material can be recycled, but of the prior art by spray workpiece is sheet material and pipe Material, does not particularly contemplate some attributes of wire rod, such as because wire rod degree of flexibility is high and causes occur moderate finite deformation after being impacted, And wire rod diameter itself is smaller, once the bounce that is hit, will be unable to remain valid by grinding material water jet rust removing.
The content of the invention
To solve the deficiencies in the prior art, it is an object of the invention to provide a kind of for wire rod and rust cleaning efficiency is higher Abrasive water-jet steel wire rust cleaning production line.
In order to realize above-mentioned target, a kind of abrasive water-jet steel wire rust cleaning production line that the present invention is provided, sequentially including putting Line apparatus, coalignment, derusting device and take-up, the actinobacillus device steel wire to be derusted to place, coalignment are used to Alignment is carried out to the steel wire come from actinobacillus device, derusting device to the steel wire through alignment to be derusted, and take-up is used So that the steel wire through derusting to be packed up, derusting device includes ejection section, water under high pressure supply unit, feeding abrasive material portion, water circulation system, mill Expect the circulatory system and water sand separation unit, ejection section is connected with water under high pressure supply unit and feeding abrasive material portion respectively, and ejection section is arranged at The top of water sand separation unit, water circulation system is communicated between water under high pressure supply unit and water sand separation unit, and the abrasive material circulatory system connects Pass through between feeding abrasive material portion and water sand separation unit, ejection section includes at least one pair of shower nozzle set around steel wire, each pair shower nozzle It is symmetrical arranged relative to steel wire, the input of each shower nozzle is all communicated in the water under high pressure supply unit and feeding abrasive material portion, each pair spray The corresponding injection direction of output end of head intersects at same place with steel wire.
It is preferred that ejection section includes multipair shower nozzle, the multipair shower nozzle is uniformly distributed on the circumferencial direction around steel wire.Enter One step, the quantity of multipair shower nozzle is 4 or 6.
It is preferred that each shower nozzle has the spray chamber that its output end is through to from its input, the end cross-sectional of the input Area is more than the end cross-sectional area of the output end, and the aperture area of the spray chamber is tapered into from the input to the output end. Further, the cross section of spray chamber is ellipse, and the longitudinal section of spray chamber is trapezoidal or bowl-type.Or further, output end tool There is oval exit portal.Bearing of trend of the long axis direction of the oval exit portal parallel to steel wire.
It is preferred that water under high pressure supply unit include high-pressure pump and a plurality of pressure duct, a plurality of pressure duct be respectively communicated with Between the high-pressure pump and at least one pair of shower nozzle, the high-voltage tube between each shower nozzle and the high-pressure pump at least one pair of shower nozzle The distance on road is all equal.
It is preferred that feeding abrasive material portion includes abrasive material reserve tank and a plurality of negative pressure line, a plurality of negative pressure line is respectively communicated with Between the abrasive material reserve tank and at least one pair of shower nozzle, each shower nozzle at least one pair of shower nozzle and the abrasive material reserve tank it Between negative pressure line distance it is all equal.
It is preferred that the material of each shower nozzle is high hardness alloy.
Compared with prior art, abrasive water-jet steel wire rust cleaning production line of the invention when being hit according to wire rod bounce compared with Big the characteristics of, using the reasonable design of equally distributed paired shower nozzle and nozzle structure on workpiece circumference, it is greatly enhanced The operating efficiency of abrasive water-jet steel wire derusting.
Brief description of the drawings
Fig. 1 is the schematic diagram of the abrasive water-jet steel wire rust cleaning production line of one embodiment of the invention.
Fig. 2 is the distribution schematic diagram of the multipair shower nozzle of one embodiment of the invention.
Fig. 3 A are the front view of the shower nozzle of one embodiment of the invention.
Fig. 3 B are the top view of the shower nozzle of one embodiment of the invention.
Fig. 3 C are the upward view of the shower nozzle of one embodiment of the invention.
Embodiment
To make to have further understanding to the purpose of the present invention, construction, feature and its function, hereby coordinate embodiment detailed It is described as follows.
Incorporated by reference to referring to Fig. 1 and Fig. 2, Fig. 1 is the abrasive water-jet steel wire rust cleaning production line 100 of one embodiment of the invention Schematic diagram, Fig. 2 is the distribution schematic diagram of the multipair shower nozzle of one embodiment of the invention.
Abrasive water-jet steel wire rust cleaning production line 100 sequentially includes actinobacillus device 10, coalignment 20, the and of derusting device 30 Take-up 40, the steel wire to be derusted to place of actinobacillus device 10, coalignment 20 to from actinobacillus device 10 and come Steel wire carries out alignment, and derusting device 30 to the steel wire through alignment to derust, and take-up 40 is to by the steel through derusting Silk is packed up.
Derusting device 30 includes ejection section 1, water under high pressure supply unit 2, feeding abrasive material portion 3, water circulation system 4, abrasive material circulation System 5 and water sand separation unit 6, ejection section 1 are connected with water under high pressure supply unit 2 and feeding abrasive material portion 3 respectively, and ejection section 1 is arranged at The top of water sand separation unit 6, water circulation system 4 is communicated between water under high pressure supply unit 2 and water sand separation unit 6, abrasive material cyclic system System 5 is communicated between feeding abrasive material portion 3 and water sand separation unit 6.Mainly there are two to follow using the derusting device 30 of abrasive water-jet Ring processing and one efficiently separate composition, and water circulation system 4 and the abrasive material circulatory system 5 the two circulations are supplied by water under high pressure respectively Crossed to portion 2 and feeding abrasive material portion 3 in ejection section 1, generation high speed abrasive water-jet impact Steel Wire Surface, then by water sand point Water and abrasive material are separated from portion 6 and respective next circulation is respectively enterd;Abrasive material is typically from the repeatable steel sand utilized.
Ejection section 1 includes at least one pair of shower nozzle 11 set around steel wire, and each pair shower nozzle 11 is symmetrically set relative to steel wire 7 Put, the input of each shower nozzle 11 is all communicated in water under high pressure supply unit 2 and feeding abrasive material portion 3, the output end pair of each pair shower nozzle 11 The injection direction answered intersects at same place with steel wire 7.
Continuing with referring to Fig. 2, ejection section 1 includes multipair shower nozzle 11, and multipair shower nozzle 11 is on the circumferencial direction of steel wire 7 It is uniformly distributed.Preferably, the quantity of multipair shower nozzle 11 is 4 or 6, and 3 pairs of shower nozzles 11, but the present invention are illustrated by taking Fig. 2 as an example It is not limited thereto.
Incorporated by reference to referring to the front view of Fig. 3 A, Fig. 3 B and Fig. 3 C, Fig. 3 A for the shower nozzle 11 of one embodiment of the invention, Fig. 3 B are The top view of the shower nozzle 11 of one embodiment of the invention, Fig. 3 C are the upward view of the shower nozzle 11 of one embodiment of the invention.Each shower nozzle 11 have the spray chamber 110 that its output end 112 is through to from its input 111, and the end cross-sectional area of input 111 is more than output The end cross-sectional area at end 112, the aperture area of spray chamber 110 is tapered into from input 111 to output end 112.Preferably, spray The cross section of chamber 110 is ellipse, and the longitudinal section of spray chamber 110 is trapezoidal or bowl-type.
In one embodiment, output end 112 has oval exit portal 113.Preferably, the length of oval exit portal 113 Direction of principal axis parallel to steel wire bearing of trend, namely oval exit portal 113 short-axis direction perpendicular to steel wire bearing of trend. Because gauge of wire is smaller, and oval exit portal is closer to the distance from steel wire, and being so designed that can be such that abrasive water-jet more collects In in Steel Wire Surface, both enhance jet impact force, also reduce jet waste so that further lifted abrasive water-jet steel wire The operating efficiency of derusting.
In one embodiment, water under high pressure supply unit 2 includes high-pressure pump 21 and a plurality of pressure duct 22, a plurality of pressure duct 22 Be respectively communicated between high-pressure pump 21 and at least one pair of shower nozzle 11, each shower nozzle 11 at least one pair of shower nozzle and high-pressure pump 21 it Between pressure duct 22 distance it is all equal.In actual applications, the main function of high-pressure pump 21 is to provide water under high pressure for production line, Core component is high pressure generator, and 70 liters/min of metered flow may be selected according to operating mode, and specified pressure is 50Mpa straight drive pump.It is high Pressure pipe road 22 is the passage for connecting high-pressure pump 21 and shower nozzle 11, and many shower nozzles cooperate and require that pressure duct 22 is rationally distributed.Mill Expect that supply unit 3 includes abrasive material reserve tank 31 and a plurality of negative pressure line 32, a plurality of negative pressure line 32 is respectively communicated with abrasive material reserve tank Between 31 and at least one pair of shower nozzle 11, the negative pressure line between each shower nozzle 11 and abrasive material reserve tank 31 at least one pair of shower nozzle 32 distance is all equal.The present invention should ensure that enough supplies, to each shower nozzle, will also ensure the spray of each pair shower nozzle to abrasive material in time Injection pressure is basically identical, to suppress bounce when steel wire is hit.
In one embodiment, the material of each shower nozzle 11 is high hardness alloy, and the life-span is improved with impact resistance.
The characteristics of abrasive water-jet steel wire rust cleaning production line of the present invention beats larger when being hit according to wire rod, using The reasonable design of equally distributed paired shower nozzle and nozzle structure, drastically increases abrasive water-jet steel wire on workpiece circumference The operating efficiency of derusting.
The present invention is been described by by above-mentioned related embodiment, but above-described embodiment is only the example for implementing the present invention. It must be noted that, the embodiment disclosed is not limiting as the scope of the present invention.On the contrary, do not depart from the present invention spirit and In the range of the change and retouching made, belong to the scope of patent protection of the present invention.

Claims (10)

1. a kind of abrasive water-jet steel wire rust cleaning production line, it is characterised in that sequentially including actinobacillus device, coalignment, derusting Device and take-up, the actinobacillus device steel wire to be derusted to place, the coalignment to from the actinobacillus device and Come steel wire carry out alignment, the derusting device to be derusted to the steel wire through alignment, the take-up to will through derust Steel wire pack up, the derusting device include ejection section, water under high pressure supply unit, feeding abrasive material portion, water circulation system, abrasive material cyclic system System and water sand separation unit, the ejection section are connected with the water under high pressure supply unit and the feeding abrasive material portion respectively, and the ejection section is arranged at The top of the water sand separation unit, the water circulation system is communicated between the water under high pressure supply unit and the water sand separation unit, the abrasive material The circulatory system is communicated between the feeding abrasive material portion and the water sand separation unit, and the ejection section includes at least one set around steel wire To shower nozzle, each pair shower nozzle is symmetrical arranged relative to steel wire, and the input of each shower nozzle is all communicated in the water under high pressure supply unit and should Feeding abrasive material portion, the corresponding injection direction of output end and the steel wire of each pair shower nozzle intersect at same place.
2. abrasive water-jet steel wire rust cleaning production line as claimed in claim 1, it is characterised in that the ejection section includes multipair spray Head, the multipair shower nozzle is uniformly distributed on the circumferencial direction around steel wire.
3. abrasive water-jet steel wire rust cleaning production line as claimed in claim 2, it is characterised in that the quantity of the multipair shower nozzle is 4 or 6.
4. abrasive water-jet steel wire rust cleaning production line as claimed in claim 1, it is characterised in that each shower nozzle has defeated from its Enter the spray chamber that end is through to its output end, the end cross-sectional area of the input is more than the end cross-sectional area of the output end, should The aperture area of spray chamber is tapered into from the input to the output end.
5. abrasive water-jet steel wire rust cleaning production line as claimed in claim 4, it is characterised in that the cross section of the spray chamber is ellipse Circle, the longitudinal section of the spray chamber is trapezoidal or bowl-type.
6. abrasive water-jet steel wire rust cleaning production line as claimed in claim 4, it is characterised in that the output end has ellipse Exit portal.
7. abrasive water-jet steel wire rust cleaning production line as claimed in claim 6, it is characterised in that the length of the oval exit portal Bearing of trend of the direction of principal axis parallel to steel wire.
8. abrasive water-jet steel wire rust cleaning production line as claimed in claim 1, it is characterised in that the water under high pressure supply unit includes High-pressure pump and a plurality of pressure duct, a plurality of pressure duct are respectively communicated between the high-pressure pump and at least one pair of shower nozzle, should The distance of the pressure duct between each shower nozzle and the high-pressure pump at least one pair of shower nozzle is all equal.
9. abrasive water-jet steel wire rust cleaning production line as claimed in claim 1, it is characterised in that the feeding abrasive material portion includes mill Expect reserve tank and a plurality of negative pressure line, a plurality of negative pressure line be respectively communicated with the abrasive material reserve tank and at least one pair of shower nozzle it Between, the distance of the negative pressure line between each shower nozzle and the abrasive material reserve tank at least one pair of shower nozzle is all equal.
10. abrasive water-jet steel wire rust cleaning production line as claimed in claim 1, it is characterised in that each the material of shower nozzle is High hardness alloy.
CN201710311137.2A 2017-05-05 2017-05-05 Abrasive water-jet steel wire rust cleaning production line Pending CN107009276A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710311137.2A CN107009276A (en) 2017-05-05 2017-05-05 Abrasive water-jet steel wire rust cleaning production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710311137.2A CN107009276A (en) 2017-05-05 2017-05-05 Abrasive water-jet steel wire rust cleaning production line

Publications (1)

Publication Number Publication Date
CN107009276A true CN107009276A (en) 2017-08-04

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Country Status (1)

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CN (1) CN107009276A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112495942A (en) * 2020-11-12 2021-03-16 贵州电网有限责任公司 Local deicing rust cleaning device of injection formula
CN113510627A (en) * 2021-07-19 2021-10-19 常州齐丰连续挤压设备有限公司 Device and process for removing oxide layer on steel wire

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SU1009739A1 (en) * 1981-09-25 1983-04-07 Институт технической механики АН УССР Abrasive jet apparatus
US5417607A (en) * 1992-12-08 1995-05-23 Flow International Corporation Ultrahigh-pressure fan jet nozzle
DE19918257A1 (en) * 1999-04-22 2000-11-23 Lechler Gmbh & Co Kg High pressure spray nozzle
CN1636635A (en) * 2003-12-22 2005-07-13 喷气技术株式会社 Nozzle of ultra high pressure liquid cleaning dielectric for deburring device
CN1691992A (en) * 2002-12-25 2005-11-02 株式会社共立合金制作所 descaling nozzle
CN101633154A (en) * 2009-08-05 2010-01-27 长沙矿冶研究院 Online high-pressure water jet sand blasting surface cleaning system
CN201645328U (en) * 2010-05-07 2010-11-24 玉环县国通机械有限公司 High-speed shot-blast rust removal cleaning production line for disc-type wire rods
CN202318016U (en) * 2011-11-24 2012-07-11 西南科技大学 Double-side feed type high-pressure abrasive water jet polishing device
JP2013103252A (en) * 2011-11-14 2013-05-30 Jfe Steel Corp Descaling device
CN103418625A (en) * 2012-05-25 2013-12-04 宝山钢铁股份有限公司 Jet de-scaling system and method for surfaces of metal bars and wires
CN103623952A (en) * 2013-11-04 2014-03-12 江苏大学 Nozzle
CN204621842U (en) * 2015-04-15 2015-09-09 江阴市华方机电科技有限公司 The dustless pretreatment tinuous production of dry type steel wire
CN205465751U (en) * 2016-04-07 2016-08-17 巩义市恒星金属制品有限公司 Steel wire sandblast peeling device

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CN101633154A (en) * 2009-08-05 2010-01-27 长沙矿冶研究院 Online high-pressure water jet sand blasting surface cleaning system
CN201645328U (en) * 2010-05-07 2010-11-24 玉环县国通机械有限公司 High-speed shot-blast rust removal cleaning production line for disc-type wire rods
JP2013103252A (en) * 2011-11-14 2013-05-30 Jfe Steel Corp Descaling device
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CN205465751U (en) * 2016-04-07 2016-08-17 巩义市恒星金属制品有限公司 Steel wire sandblast peeling device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112495942A (en) * 2020-11-12 2021-03-16 贵州电网有限责任公司 Local deicing rust cleaning device of injection formula
CN113510627A (en) * 2021-07-19 2021-10-19 常州齐丰连续挤压设备有限公司 Device and process for removing oxide layer on steel wire

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