CN106527252B - Multi-size mobile cutting machine based on singlechip - Google Patents
Multi-size mobile cutting machine based on singlechip Download PDFInfo
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- CN106527252B CN106527252B CN201610807515.1A CN201610807515A CN106527252B CN 106527252 B CN106527252 B CN 106527252B CN 201610807515 A CN201610807515 A CN 201610807515A CN 106527252 B CN106527252 B CN 106527252B
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/26—Pc applications
- G05B2219/2609—Process control
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/26—Pc applications
- G05B2219/2642—Domotique, domestic, home control, automation, smart house
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses a multi-size mobile cutting machine based on a single chip microcomputer, which comprises a load trolley power device, a cutting machine cutter lifting device, a cutting blade power device, a drilling machine drilling angle adjusting device, a drill bit lifting and rotating device and a control device, and is used for solving the problems that the size of a paper board to be cut is limited when the existing cutting machine is used for cutting, free cutting of any shape is impossible, and the like. The multi-size mobile cutting machine based on the singlechip, which is designed by the invention, has small volume and light weight, can move and cut materials according to a preset track, can meet various requirements of daily packaging on material processing, and is very suitable for cutting of small merchants and household packaging models. In addition, the automatic drilling module is additionally arranged, so that the processing of materials can be completed at one time, the processing time is saved, and a plurality of unnecessary troubles are saved.
Description
Technical Field
The invention belongs to a commodity outer packing paper box board processing device, and particularly relates to a multi-size mobile cutting machine based on a single chip microcomputer.
Background
Most of the cardboard cutting machines widely applied in the market at present are large in volume and high in price, and the size of the cardboard to be cut is limited during cutting, so that any shape cannot be cut freely. It is therefore necessary to design a packaging and molding cutter that is small, inexpensive, and not limited by the size of the paperboard.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a multi-size mobile cutting machine based on a single chip microcomputer, which is small in size and light in weight, and can move and cut materials according to a preset track.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a multi-size portable cutting machine based on singlechip, this cutting machine includes load dolly power device, cutting machine knife lifting device, cutting blade power device, rig drilling angle adjusting device, drill bit lifting and rotating device and controlling means.
The load trolley power device adopts front drive and comprises a left stepping motor, a right stepping motor and two front wheels, wherein the two front wheels are respectively arranged on two sides of the driving end of the whole vehicle frame, the left stepping motor and the right stepping motor respectively drive the two front wheels to move, and universal wheels are arranged at the walking end of the whole vehicle frame.
The cutter lifting device of the cutting machine comprises a coupler c, a lifting cutter steering engine and a U-shaped frame b, wherein the U-shaped frame b is fixed on a whole vehicle frame, the lifting cutter steering engine is clamped in the U-shaped frame b and is fixed on a balance plate through the coupler c, and the balance plate is driven to rotate by rotation of the lifting cutter steering engine.
The cutting blade power device comprises a cutting driving motor, a U-shaped frame, a 90-degree bevel gear I, a 90-degree bevel gear II, a 90-degree bevel gear III and a cutting tool, wherein the U-shaped frame is fixed in the middle of the balancing plate, the 90-degree bevel gear I is arranged at the transmission shaft end of the cutting driving motor, the 90-degree bevel gear II and the 90-degree bevel gear III are symmetrically distributed on the transverse shaft of the U-shaped frame and are meshed with the 90-degree bevel gear I, and the cutting tool is arranged on the outer transverse shaft of the U-shaped frame.
The drilling angle adjusting device of the drilling machine comprises an angle control steering engine, a coupler a and a reversing frame, wherein the angle control steering engine is fixed on the driving side of the whole vehicle frame and is connected with the reversing frame through the coupler a to drive the reversing frame to rotate in the horizontal direction.
The drill bit lifting and rotating device comprises a lifting motor, a shaft coupling b, a threaded shaft, a right baffle, a left baffle, a lifting block, a drilling motor, a drill bit clamp and a drill bit, wherein the lifting motor is fixed on a reversing frame, the lifting motor is connected with the threaded shaft through the shaft coupling b, one side of the lifting block is connected with the threaded shaft through a screw hole and is fixedly clamped between the right baffle and the left baffle, the other side of the lifting block is connected with the drill bit clamp, the drilling motor is arranged on the drill bit clamp, and the drill bit of the drilling motor penetrates through the drill bit clamp to extend downwards.
The control device comprises a power supply and a controller, wherein a data port, a switch button and a reset button are arranged on the controller.
The controller is provided with an angle control steering engine power output port, a lifting motor power output port, a drilling motor power output port, a left stepping motor power output port, a right stepping motor power output port, a cutting driving motor power output port, a lifting knife steering engine power output port and a controller power input port.
The angle control steering engine is provided with an angle control steering engine power input port, the lifting motor is provided with a lifting motor power input port, the drilling motor is provided with a drilling motor power input port, the left stepping motor power input port and the right stepping motor power input port are respectively arranged on the left stepping motor and the right stepping motor, the cutting driving motor is provided with a cutting driving motor power input port, the lifting blade steering engine is provided with a lifting blade steering engine power input port, and the power supply is provided with a power output port.
The power output port is connected with the power input port of the controller through a wire, the power input port of the left stepping motor is connected with the power output port of the left stepping motor through a wire, the power input port of the right stepping motor is connected with the power output port of the right stepping motor through a wire, the power input port of the angle control steering engine is connected with the power output port of the angle control steering engine through a wire, the power input port of the lifting motor is connected with the power output port of the lifting motor through a wire, the power input port of the drilling motor is connected with the power output port of the drilling motor through a wire, the power input port of the cutting driving motor is connected with the power output port of the cutting driving motor through a wire, and the power input port of the lifting steering engine is connected with the power output port of the lifting steering engine through a wire.
The cutting driving motor is a high-rotation-speed motor.
The drilling motor is a high-rotation-speed motor.
The working process of the invention is as follows:
firstly, connecting power output ports of all equipment and power input ports of corresponding equipment through wires, programming and planning paths and actions of cutters according to the shape and the size of a paperboard to be processed, inputting the length, the width and the height of the paperboard to be processed into computer software according to own requirements, automatically generating corresponding programs by a system, connecting a computer with a data port of a controller by utilizing a data wire, and loading the corresponding programs; then the cutting machine is placed at a preset starting point, a reset button is pressed to reset, and the cutting machine automatically sets a changing point as a program running starting point; then the start button is pressed, and the cutting machine starts to operate.
Compared with the prior art, the invention has the beneficial effects that:
(1) the power device of the load trolley adopts front drive, and the left stepping motor and the right stepping motor drive the two front wheels to move, so that the whole trolley is driven to move. The stepping motor is adopted to provide moving power for the whole system, the number and frequency of pulses input by a steering engine power input port and a cutting driving motor power input port can be controlled through angles respectively, the rotation angle and the speed of the stepping motor can be controlled, the working states such as straight running or turning of the cutting machine can be controlled through controlling the motor speed, in addition, the stepping motor is provided with an encoder test feedback device, and the moving speed and distance of the trolley can be controlled more accurately through reading and processing the encoder power supply; (2) according to the cutter lifting device of the cutting machine, the lifting cutter steering engine is clamped in the U-shaped frame b and is fixed on the balance plate through the coupler c, and the balance plate is driven to rotate by rotation of the lifting cutter steering engine, so that the cutting cutter is driven to move up and down, and the functions of lifting and falling cutters are realized; according to the invention, the cutting driving motor selects a high-rotation-speed motor, the 90-degree bevel gear I is driven by the transverse rotation of the motor, and the transmission direction is changed and the reinforcement effect is achieved by meshing the 90-degree bevel gear II and the 90-degree bevel gear III, so that the rotation of the cutting tool is realized; (3) in the automatic drilling module, the angle control steering engine is connected with the reversing frame through the coupler a to drive the reversing frame to rotate in the horizontal direction, so that drilling operations at different positions can be realized, the lifting motor rotates to drive the threaded shaft to rotate, the lifting block is connected to the threaded shaft through the screw hole and is naturally clamped between the left baffle plate and the right baffle plate, so that the lifting block cannot rotate along with the threaded shaft, lifting and descending are realized under the action of torque, the control functions of lifting and lowering are realized, the drilling motor is prevented from rotating along with the threaded shaft through the left baffle plate and the right baffle plate, the lowering and lifting actions of a drill bit can be accurately realized without changing the working position, the drilling motor drives the drill bit to rotate at high speed through the coupler arranged in the clamp, and the drilling function is realized under the coordination action of the lifting motor and the drilling motor; (4) the multi-size mobile cutting machine based on the singlechip, which is designed by the invention, has small volume and light weight, can move and cut materials according to a preset track, can meet various requirements of daily packaging on material processing, and is very suitable for cutting of small merchants and household packaging models. In addition, the automatic drilling module is additionally arranged, so that the processing of materials can be completed at one time, the processing time is saved, and a plurality of unnecessary troubles are saved.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic structural view of the power unit of the load trolley of the invention.
Fig. 3 is a schematic structural view of a cutter lifting device of the cutting machine.
Fig. 4 is a schematic view of the cutting blade power unit of the present invention.
Fig. 5 is a schematic structural view of the drilling angle adjusting device of the drilling machine.
Fig. 6 is a schematic structural view of the drill lifting and rotating device of the present invention.
Fig. 7 is a schematic diagram of a power transmission structure according to the present invention.
Detailed Description
As shown in fig. 1-7, the multi-size mobile cutting machine based on the single chip microcomputer in this embodiment includes a load trolley power device, a cutting machine cutter lifting device, a cutting blade power device, a drilling machine drilling angle adjusting device, a drill lifting and rotating device and a control device.
The power device of the load trolley adopts front drive, and comprises a left stepping motor 17, a right stepping motor 18, two front wheels 15 and 16, wherein the two front wheels 15 and 16 are respectively arranged on two sides of the driving end of the whole vehicle frame 30, the left stepping motor 17 and the right stepping motor 18 respectively drive the two front wheels 15 and 16 to move, and a universal wheel 31 is arranged at the walking end of the whole vehicle frame 30.
The cutter lifting device comprises a coupler c27, a lifting cutter steering engine 28 and a U-shaped frame b29, wherein the U-shaped frame b29 is fixed on a whole vehicle frame 30, the lifting cutter steering engine 28 is clamped in the U-shaped frame b29 and is fixed on the balance plate 23 through the coupler c27, and the balance plate 23 is driven to rotate by rotation of the lifting cutter steering engine 28.
The cutting blade power device comprises a cutting driving motor 22, a U-shaped frame 26 fixed in the middle of a balance plate 23, a 90-degree bevel gear I24, a 90-degree bevel gear II 241, a 90-degree bevel gear III 242 and a cutting tool 25, wherein the 90-degree bevel gear I24 is arranged at the transmission shaft end of the cutting driving motor 22, the 90-degree bevel gear II 241 and the 90-degree bevel gear III 242 are symmetrically distributed on a transverse shaft 261 on the U-shaped frame 26 and are engaged with the 90-degree bevel gear I24, and the cutting tool 25 is arranged on the outer transverse shaft of the U-shaped frame 26.
The drilling angle adjusting device of the drilling machine comprises an angle control steering engine 1, a coupler a2 and a reversing frame 3, wherein the angle control steering engine 1 is fixed on the driving side of a whole vehicle frame 30, and the angle control steering engine 1 is connected with the reversing frame 3 through the coupler a2 to drive the reversing frame 3 to rotate in the horizontal direction.
The drill bit lifting and rotating device comprises a lifting motor 4, a coupler b5, a threaded shaft 6, a right baffle 7, a left baffle 8, a lifting block 9, a drilling motor 10, a drill bit clamp 11 and a drill bit 12, wherein the lifting motor 4 is fixed on a reversing frame 3, the lifting motor 4 is connected with the threaded shaft 6 through the coupler b5, one side of the lifting block 9 is connected with the threaded shaft 6 through a screw hole and is fixedly clamped between the right baffle 7 and the left baffle 8, the other side of the lifting block 9 is connected with the drill bit clamp 11, the drill bit clamp 11 is provided with the drilling motor 10, and the drill bit 12 of the drill bit motor 10 penetrates through the drill bit clamp to extend downwards.
The control device comprises a power supply 3 and a controller 14, wherein a data port 19, a switch button 20 and a reset button 21 are arranged on the controller 14.
The controller 14 is provided with an angle control steering engine power output port 1.2, a lifting motor power output port 4.2, a drilling motor power output port 10.2, a left stepping motor power output port 17.2, a right stepping motor power output port 18.2, a cutting driving motor power output port 22.2, a cutter lifting steering engine power output port 28.2 and a controller power input port 14.1.
The angle control steering engine 1 is provided with an angle control steering engine power input port 1.1, the lifting motor 4 is provided with a lifting motor power input port 4.1, the drilling motor 10 is provided with a drilling motor power input port 10.1, the left stepping motor 17 and the right stepping motor 18 are respectively provided with a left stepping motor power input port 17.1 and a right stepping motor power input port 18.1, the cutting driving motor 22 is provided with a cutting driving motor power input port 22.1, the lifting steering engine 28 is provided with a lifting steering engine power input port 28.1, and the power supply 13 is provided with a power output port 13.2.
The power output port 13.2 is connected with the power input port 14.1 of the controller through a wire, the power input port 17.1 of the left stepping motor is connected with the power output port 17.2 of the left stepping motor through a wire, the power input port 18.1 of the right stepping motor is connected with the power output port 18.2 of the right stepping motor through a wire, the power input port 1.1 of the angle control steering engine is connected with the power output port 1.2 of the angle control steering engine through a wire, the power input port 4.1 of the lifting motor is connected with the power output port 4.2 of the lifting motor through a wire, the power input port 10.1 of the drilling motor is connected with the power output port 10.2 of the drilling motor through a wire, the power input port 22.1 of the cutting driving motor is connected with the power output port 22.2 of the cutting driving motor through a wire, and the power input port 28.1 of the cutting steering engine is connected with the power output port 28.2 of the cutting driving motor through a wire.
The cutting drive motor 22 and the drill motor 10 in this embodiment are both selected to be high speed motors.
While the foregoing embodiments have been described in detail and with reference to the present invention, it will be apparent to one skilled in the art that modifications and improvements can be made based on the disclosure without departing from the spirit and scope of the invention.
Claims (3)
1. The utility model provides a multi-size portable cutting machine based on singlechip, its characterized in that, this cutting machine includes load dolly power device, cutting machine knife device, cutting blade power device, rig drilling angle adjustment device, drill bit lifting and rotating device and controlling means, load dolly power device adopts leading drive, and it includes left and right two step motor (17, 18) and two front wheels (15, 16), two front wheels (15, 16) set up respectively in the both sides of the drive end of whole car frame (30), left and right two step motor (17, 18) drive respectively two front wheels (15, 16) remove, are equipped with universal wheel (31) at the running end of whole car frame (30), cutting machine knife device includes shaft coupling c (27), knife steering engine (28) and U type frame b (29), U type frame b (29) are fixed on whole car frame (30), knife steering engine (28) card is established in U type frame b (29) and is fixed on bevel wheel balance plate (23) through shaft coupling c (27), bevel wheel balance plate (23), bevel wheel (24) are fixed in bevel wheel (25), bevel wheel (25) are rotated, and are included in cutting blade (25) and are fixed at cutting blade (25), the utility model provides a cutting drive motor (22) drive shaft end is equipped with 90 degrees helical gear I (24), 90 degrees helical gear II (241) and 90 degrees helical gear III (242) symmetric distribution are on cross axle (261) on U type frame (26) and all with 90 degrees helical gear I (24) meshing, cutting tool (25) set up on the outside cross axle of U type frame (26), rig drilling angle adjustment device includes angle control steering wheel (1), shaft coupling a (2) and switching-over frame (3), angle control steering wheel (1) are fixed in the driving side of whole car frame (30), angle control steering wheel (1) link to each other with switching-over frame (3) through shaft coupling a (2), drive switching-over frame (3) are rotatory in the horizontal direction, drill bit lifting and rotating device includes elevator motor (4), shaft coupling b (5), screw spindle (6), right baffle (7), left baffle (8), elevator block (9), drilling motor (10), drill bit anchor clamps (11) and drill bit (12), elevator motor (4) are fixed on switching-over frame (3), elevator motor (4) pass through shaft (6) and coupling (5), one side of lifting block (9) is connected on screw shaft (6) through the screw and is fixed the centre gripping between right baffle (7) and left baffle (8), the opposite side of lifting block (9) links to each other with drill bit anchor clamps (11) be provided with drilling motor (10) on drill bit anchor clamps (11), drill bit (12) of drilling motor (10) pass drill bit anchor clamps downwardly extending setting, controlling means includes power and controller (14), be equipped with data port (19), shift knob (20) and reset button (21) on controller (14), be equipped with angle control steering wheel power output port (1.2), lifting motor power output port (4.2), drilling motor power output port (10.2), left stepper motor power output port (17.2), right stepper motor power output port (18.2), cutting drive motor power output port (22.2), lifting knife steering wheel power output port (28.2) and controller power input port (14.1), be equipped with angle control steering wheel motor (1) on controller (14), be equipped with angle control steering wheel power input port (1.1), be equipped with on two lifting motor power input port (1.1), on controller (14.1), drilling motor power input port (10.1) 18 Left and right stepper motor power input ports (17.1, 18.1) are respectively arranged on the power supply controller (13), the cutting driving motor (22) is provided with a cutting driving motor power input port (22.1), the cutter steering engine (28) is provided with a cutter steering engine power input port (28.1), the power supply (13) is provided with a power output port (13.2), the power output port (13.2) is connected with the power input port (14.1) of the controller through a wire, the left stepper motor power input port (17.1) is connected with the left stepper motor power output port (17.2) through a wire, the right stepper motor power input port (18.1) is connected with the right stepper motor power output port (18.2) through a wire, the angle control steering engine power input port (1.1) is connected with the angle control steering engine power output port (1.2) through a wire, the power output port (4.2) of the elevator motor is connected with the power output port (4.2) through a wire, the power input port (10.1) of the drill motor is connected with the cutting driving motor power input port (22.2) through a wire, the power input port (28.1) of the lifting tool steering engine is connected with the power output port (28.2) of the lifting tool steering engine through a wire;
firstly, connecting power output ports of all equipment and power input ports of corresponding equipment through wires, programming and planning paths and actions of cutters according to the shape and the size of a paperboard to be processed, inputting the length, the width and the height of the paperboard to be processed into computer software according to own requirements, automatically generating corresponding programs by a system, connecting a computer with a data port of a controller by utilizing a data wire, and loading the corresponding programs; then placing the cutting machine at a preset starting point, pressing a reset button to reset, and automatically setting the cutting machine to change the starting point into a program running starting point; then pressing a start button, and starting the cutting machine to operate;
the material can be moved and cut according to a preset track, so that various requirements of daily packaging on material processing can be met, and the material cutting machine is very suitable for cutting of small-sized merchants and household packaging models;
the stepping motor is adopted to provide moving power for the whole system, the number and frequency of pulses input by a steering engine power input port and a cutting driving motor power input port can be controlled through angles respectively, the rotation angle and the speed of the stepping motor can be controlled, the working states such as straight running or turning of the cutting machine can be controlled through controlling the motor speed, in addition, the stepping motor is provided with an encoder test feedback device, and the moving speed and distance of the trolley can be controlled more accurately through reading and processing the encoder power supply;
the transverse rotation of the motor is utilized to drive the 90-degree bevel gear I, the transmission direction is changed and the reinforcement effect is achieved by meshing the 90-degree bevel gear II and the 90-degree bevel gear III, and then the rotary steering engine of the cutting tool and the angle control steering engine are connected with the reversing frame through the coupler a, the reversing frame is driven to rotate in the horizontal direction, and drilling operations at different positions can be achieved.
2. The single-chip microcomputer-based multi-size mobile cutting machine according to claim 1, wherein the cutting driving motor (22) is a high-rotation motor.
3. The single-chip microcomputer based multi-size mobile cutting machine according to claim 1, wherein the drilling motor (10) is a high rotation speed motor.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610807515.1A CN106527252B (en) | 2016-09-07 | 2016-09-07 | Multi-size mobile cutting machine based on singlechip |
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| CN201610807515.1A CN106527252B (en) | 2016-09-07 | 2016-09-07 | Multi-size mobile cutting machine based on singlechip |
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| CN106527252B true CN106527252B (en) | 2023-06-06 |
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| CN110027119B (en) * | 2019-04-02 | 2024-08-02 | 泉州市海恩德机电科技发展有限公司 | Four-column double-beam bridge cutting machine |
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| CN205271397U (en) * | 2015-12-31 | 2016-06-01 | 江苏鑫美新材料科技有限公司 | Aluminum -plastic composite plate cutting drilling all -in -one |
| CN205465177U (en) * | 2016-01-29 | 2016-08-17 | 乐清市天昌电力科技有限公司 | Multistation puncher |
| CN105773155A (en) * | 2016-03-10 | 2016-07-20 | 中山市鸿程科研技术服务有限公司 | Multifunctional automatic machining integrated machine |
| CN105798615A (en) * | 2016-03-10 | 2016-07-27 | 中山市鸿程科研技术服务有限公司 | Drilling system of multifunctional automatic machining all-in-one machine |
| CN105690225A (en) * | 2016-03-25 | 2016-06-22 | 湘潭大学 | Movable safe grinding wheel cutting machine |
| CN206039223U (en) * | 2016-09-07 | 2017-03-22 | 上海海洋大学 | Portable cutting machine of many sizes based on singlechip |
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| CN106527252A (en) | 2017-03-22 |
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