CN106199388A - Smart Home circuit board full-automatic detection apparatus and detection method thereof - Google Patents
Smart Home circuit board full-automatic detection apparatus and detection method thereof Download PDFInfo
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Abstract
本发明公开了一种智能家居电路板全自动检测装置及其检测方法,包括高强度型材框架、送料模块、取料模块、检测模块、收料托板。所述的送料模块上固定有电路板定位工装,安装在高强度型材框架前端,取料模块吊装在高强度型材框架的顶端,与送料模块处于同一个平面上,取料模块与送料模块可进行相对运动,实现电路板在不同工位间传递,检测模块安装在高强度型材框架后端,检测模块对智能家居电路板进行音频等参数的测试和比对,将测试数据上传至终端显示,收料托板置于送料模块正上方。由于本发明的送料模块、取料模块、检测模块自动完成智能家居电路板的自动上料、取料及下料,实时反馈检测结果,提高智能家居电路板的正确性,自动化程度高。
The invention discloses a fully automatic detection device and a detection method for a smart home circuit board, comprising a high-strength profile frame, a feeding module, a retrieving module, a detection module, and a receiving pallet. The feeding module is fixed with a circuit board positioning tool, which is installed at the front end of the high-strength profile frame, and the reclaiming module is hoisted on the top of the high-strength profile frame, and is on the same plane as the feeding module. Relative movement realizes the transfer of circuit boards between different stations. The detection module is installed at the back end of the high-strength profile frame. The detection module tests and compares the audio and other parameters of the smart home circuit board, and uploads the test data to the terminal display. The material pallet is placed directly above the feeding module. Since the feeding module, retrieving module, and detection module of the present invention automatically complete the automatic loading, retrieving and unloading of the smart home circuit board, and feed back the detection results in real time, the accuracy of the smart home circuit board is improved, and the degree of automation is high.
Description
技术领域technical field
本发明涉及电路板在线检测领域,特别是涉及复杂、高效率、自动化的一种智能家居电路板全自动检测装置及其检测方法。The invention relates to the field of on-line detection of circuit boards, in particular to a complex, high-efficiency and automatic automatic detection device for circuit boards in smart homes and a detection method thereof.
背景技术Background technique
PCB板制造技术和电子行业制造技术发展迅速,当前电子成品复杂度、密度都随之增加。随之而来的是PCB板的检测及维修也愈加困难。为了测试电路板上的零组件有没有符合规格以及焊性,比如说想检查一颗电路板上的电阻有没有问题,最简单的方法就是拿万用电表量测其金属触点两头。可是在大批量生产的工厂里,用电表慢慢去量测每一片板子上的每一颗电阻、电容、电感、甚至是IC的电路是否正确的效率就显得十分低下。并且,越来越复杂的PCB电路板、更快的总线速度等,对检测PCB板来说都是十分巨大的挑战。这种环境下的功能测试再简单地使用万用表明显已经不能快速、准确地得到结果了。在高密度、高集成度的印制电路板中,对电路板进行电气性测试和功能性测试有十分大的要求。高密度的探针触点使得用万用表检测PCB板的难度变得十分巨大,检测效率低下。并且,测试工作的内容庞大,对产线检测工作者的能力做出更大考验。PCB板测试工装的发展推动了PCB制造产业的前进。但是,智能化制造概念的提出使得PCB板手动检测工装已经无法满足大量的PCB板生产。With the rapid development of PCB board manufacturing technology and electronics industry manufacturing technology, the complexity and density of current electronic products are increasing accordingly. What follows is that the detection and maintenance of PCB boards are becoming more and more difficult. In order to test whether the components on the circuit board meet the specifications and solderability, for example, if you want to check whether there is any problem with the resistance on a circuit board, the easiest way is to measure the two ends of the metal contacts with a multimeter. However, in a mass-produced factory, it is very inefficient to use a meter to slowly measure the correctness of each resistor, capacitor, inductor, and even the circuit of an IC on each board. Moreover, more and more complex PCB circuit boards, faster bus speeds, etc., are very great challenges for detecting PCB boards. For functional testing in this environment, simply using a multimeter is obviously unable to obtain results quickly and accurately. In high-density and highly integrated printed circuit boards, there are very large requirements for electrical testing and functional testing of circuit boards. The high-density probe contacts make it very difficult to detect PCB boards with a multimeter, and the detection efficiency is low. Moreover, the content of the testing work is huge, which puts a greater test on the ability of production line testing workers. The development of PCB board testing tooling has promoted the advancement of the PCB manufacturing industry. However, the introduction of the concept of intelligent manufacturing has made PCB board manual inspection tooling unable to meet a large number of PCB board production.
鉴于以上的情形,现有的对讲系统主电路板检测工装,结合企业检测流水线,本发明公开了一台具有预存料系统、自动取料系统的智能家居电路板全自动检测装置及其检测方法。In view of the above situation, the existing intercom system main circuit board detection tooling, combined with the enterprise detection assembly line, the present invention discloses a smart home circuit board automatic detection device with a pre-storage system and an automatic retrieving system and its detection method .
发明内容Contents of the invention
本发明主要目的是解决现有技术问题,提供一种能实现对智能家居电路板自动上料、自动取料定位及自动在线检测分析,并且能自动下料的智能家居电路板全自动检测装置,使得智能家居电路板检测自动化、智能化,使用预存料系统,并且以气缸往复运动来代替人工拔插动作,减轻了工人劳动强度;设计实现了一次性检测多块板的功能,提高了工作效率,极大地减少电路板的漏检,并且保证了检测准确度,具有良好的实际意义。The main purpose of the present invention is to solve the existing technical problems, and provide a fully automatic detection device for smart home circuit boards that can realize automatic loading, automatic retrieving and positioning of smart home circuit boards, automatic online detection and analysis, and automatic unloading. It makes the detection of smart home circuit boards automatic and intelligent, uses the pre-storage system, and uses the reciprocating motion of the cylinder to replace the manual plugging action, which reduces the labor intensity of workers; the design realizes the function of detecting multiple boards at one time, which improves work efficiency. , greatly reducing the missed detection of the circuit board, and ensuring the detection accuracy, which has good practical significance.
本发明的另一个目的就在于提供一种操作规范、降低工人劳动强度的智能家居电路板全自动检测方法。Another object of the present invention is to provide a fully automatic detection method for smart home circuit boards with standard operation and reduced labor intensity of workers.
为了解决上述问题,本发明的技术方案是:In order to solve the above problems, technical scheme of the present invention is:
本发明是一种智能家居电路板全自动检测装置,包括高强度型材框架、送料模块、取料模块、检测模块、收料托板;所述的送料模块上固定有电路板定位工装,安装在高强度型材框架前端;所述的取料模块吊装在高强度型材框架的顶端,与送料模块处于同一个平面上,取料模块与送料模块可进行相对运动,实现智能家居电路板在不同工位间传递;所述的检测模块安装在高强度型材框架后端,检测模块对智能家居电路板进行音频、视频、电参数的测试和比对,将测试数据上传至终端显示;所述的收料托板置于送料模块正上方,通过取料模块将测试完成的电路板取出放置在收料托板上。The invention is a fully automatic detection device for smart home circuit boards, including a high-strength profile frame, a feeding module, a retrieving module, a detection module, and a receiving pallet; a circuit board positioning tool is fixed on the feeding module, which is installed on the The front end of the high-strength profile frame; the retrieving module is hoisted on the top of the high-strength profile frame, and is on the same plane as the feeding module. The retrieving module and the feeding module can move relative to each other, so that the smart home circuit board can be placed in different positions. The detection module is installed at the back end of the high-strength profile frame, and the detection module tests and compares the audio, video, and electrical parameters of the smart home circuit board, and uploads the test data to the terminal for display; The pallet is placed directly above the feeding module, and the tested circuit board is taken out and placed on the receiving pallet through the retrieving module.
所述的送料模块包括固定底板、送料驱动机构、定位工装、缓冲限位机构,送料驱动机构底端安装于固定底板上,定位工装安装在送料驱动机构上,在送料驱动机构移动轨迹的前端和后端均安装有缓冲限位机构,送料驱动机构可带动定位工装直线往复移动,并由缓冲限位机构实现准确定位。The feeding module includes a fixed base plate, a feeding drive mechanism, a positioning tool, and a buffer limit mechanism. The bottom end of the feeding drive mechanism is installed on the fixed base plate, and the positioning tool is installed on the feeding drive mechanism. The rear end is equipped with a buffer limit mechanism, and the feeding drive mechanism can drive the positioning tool to move back and forth in a straight line, and the buffer limit mechanism can realize accurate positioning.
所述的取料模块包括水平移载机构、上下移载机构、夹取机构,上下移载机构垂直安装在水平移载机构上,夹取机构安装在上下移载机构的底端;所述的水平移载机构可带动上下移载机构实现水平往复移动,上下移载机构可带动夹取机构实现上下往复移动。The material retrieving module includes a horizontal transfer mechanism, an up and down transfer mechanism, and a clamping mechanism. The up and down transfer mechanism is vertically installed on the horizontal transfer mechanism, and the clamping mechanism is installed at the bottom of the up and down transfer mechanism; The horizontal transfer mechanism can drive the up and down transfer mechanism to realize horizontal reciprocating movement, and the up and down transfer mechanism can drive the clamping mechanism to realize up and down reciprocating movement.
所述的水平移载机构包括导轨、滑块座、步进电机、主动同步带轮、同步带、从动同步带轮、同步带压板;导轨安装在高强度型材框架上,滑块座套装在导轨上,步进电机安装在导轨后端,主动同步带轮安装在步进电机输出轴上,从动同步带轮安装在导轨前端,同步带套装在主动同步带轮和从动同步带轮上,滑块座通过同步带压板联接在同步带上;步进电机带动主动同步带轮转动,通过同步带带动滑块座沿着导轨水平往复运动。The horizontal transfer mechanism includes a guide rail, a slider seat, a stepping motor, a driving synchronous pulley, a synchronous belt, a driven synchronous pulley, and a timing belt pressure plate; the guide rail is installed on a high-strength profile frame, and the slider seat is set on the On the guide rail, the stepper motor is installed at the rear end of the guide rail, the active synchronous pulley is installed on the output shaft of the stepper motor, the driven synchronous pulley is installed at the front end of the guide rail, and the synchronous belt is set on the active synchronous pulley and the driven synchronous pulley , the slider seat is connected to the timing belt through the timing belt pressure plate; the stepping motor drives the active synchronous pulley to rotate, and the slider seat is driven to reciprocate horizontally along the guide rail through the timing belt.
所述的上下移载机构为双轴气缸,双轴气缸的缸体与水平移载机构上的滑块座固接并可随滑块座往复移动;双轴气缸通过伸缩轴带动夹取机构上下往复移动。The up and down transfer mechanism is a double-axis cylinder, the cylinder body of the double-axis cylinder is fixedly connected with the slider seat on the horizontal transfer mechanism and can move back and forth with the slider seat; the double-axis cylinder drives the clamping mechanism up and down through the telescopic shaft. reciprocating movement.
所述的夹取机构包括台型固定块、定位底板、夹子气缸、两块连接滑板、L型导向压块、两块取料夹板、缓冲块;所述的台型固定块连接在上下移载机构的双轴气缸的活塞杆上,定位底板与台型固定块固定相连,夹子气缸的缸体固定在定位底板的的后侧;连接滑板与夹子气缸的活塞杆连接,并布置在夹子气缸两侧,连接滑板在定位底板上滑动;L型导向压块分别安装在连接滑板的前后两侧,对连接滑板导向定位;两块取料夹板分别与两块连接滑板的末端垂直连接且两块取料夹板相对而设,在两块取料夹板之间形成夹持面,缓冲块连接在取料夹板上,对智能家居电路板起到缓冲保护作用;夹子气缸可带动连接滑板左右移动,带动取料夹板实现夹紧、放松智能家居电路板。The clamping mechanism includes a table-shaped fixed block, a positioning base plate, a clip cylinder, two connecting slide plates, an L-shaped guide block, two retrieving splints, and a buffer block; the table-shaped fixed block is connected to the upper and lower transfer On the piston rod of the biaxial cylinder of the mechanism, the positioning base plate is fixedly connected with the table-type fixed block, and the cylinder body of the clamp cylinder is fixed on the rear side of the positioning base plate; the connecting slide plate is connected with the piston rod of the clamp cylinder, and arranged on both sides of the clamp cylinder side, the connecting slide slides on the positioning bottom plate; L-shaped guide blocks are respectively installed on the front and rear sides of the connecting slide to guide and position the connecting slide; The material splints are set opposite to each other, and a clamping surface is formed between the two retrieving splints. The buffer block is connected to the retrieving splints to play a buffering and protective role for the smart home circuit board; The material splint realizes the clamping and loosening of the smart home circuit board.
所述的检测模块包括安装板、前快换检测组件、检测定位工装、后快换检测组件;所述的检测定位工装固装在安装板上,前快换检测组件与后快换检测组件分别安装在安装板上且位于检测定位工装的左右两侧;检测定位工装对智能家居电路板进行定位后,前快换检测组件与后快换检测组件通过与智能家居电路板接触进行测试。The detection module includes a mounting plate, a front quick-change detection component, a detection positioning tool, and a rear quick-change detection component; the detection and positioning tool is fixed on the mounting plate, and the front quick-change detection component and the rear quick-change detection component are respectively Installed on the installation board and located on the left and right sides of the detection and positioning tool; after the detection and positioning tool has positioned the smart home circuit board, the front quick change detection component and the rear quick change detection component are tested by contacting the smart home circuit board.
所述的前快换检测组件包括前三轴气缸、前转接块、前基板、前接口压板、前数据接口;所述的前三轴气缸的缸体固定在安装板上,前转接块固定在三轴气缸的活塞杆的末端,前基板锁接在前转接块上,前接口压板固定在前基板上,前数据接口安装在前接口压板上,前数据接口可随前三轴气缸伸缩形成拔插动作,前接口压板将前数据接口正确定位在前基板上。The front quick-change detection assembly includes a front three-axis cylinder, a front adapter block, a front base plate, a front interface pressure plate, and a front data interface; the cylinder block of the front three-axis cylinder is fixed on the mounting plate, and the front adapter block Fixed on the end of the piston rod of the three-axis cylinder, the front base plate is locked on the front transfer block, the front interface pressure plate is fixed on the front base plate, the front data interface is installed on the front interface pressure plate, and the front data interface can be connected with the front three-axis cylinder The expansion and contraction forms a plugging action, and the front interface pressing plate correctly positions the front data interface on the front substrate.
所述的前基板上设有若干数据接口定位凸缘和连接孔。The front base plate is provided with several data interface positioning flanges and connection holes.
所述的前接口压板上加工有数据接口槽孔与通用螺钉定位孔。The front interface pressing plate is processed with data interface slots and universal screw positioning holes.
所述的检测定位工装上设有若干固定孔、电路板支撑边框、插件让位槽、取料让位槽。The detection and positioning tool is provided with a number of fixing holes, a circuit board support frame, a plug-in relief groove, and a material removal groove.
所述的后快换检测组件包括后三轴气缸、后转接块、后基板、后接口压块、探针固定板、弹性接触探针、后数据接口;所述的后转接块固定在后三轴气缸活塞杆的末端,后基板锁接在后转接块上,后接口压块安装在后基板上,后数据接口安装在后接口压块上,后数据接口可随后三轴气缸伸缩形成拔插动作,后接口压块正确定位在后基板上,探针固定板安装在后基板上,弹性接触探针连接在探针固定板上。The rear quick-change detection assembly includes a rear three-axis cylinder, a rear transfer block, a rear substrate, a rear interface pressing block, a probe fixing plate, an elastic contact probe, and a rear data interface; the rear transfer block is fixed on The end of the piston rod of the rear three-axis cylinder, the rear base plate is locked on the rear adapter block, the rear interface pressing block is installed on the rear base plate, the rear data interface is installed on the rear interface pressing block, and the rear data interface can be extended and retracted by the three-axis cylinder A plugging action is formed, the rear interface pressing block is correctly positioned on the rear substrate, the probe fixing plate is installed on the rear substrate, and the elastic contact probe is connected to the probe fixing plate.
所述的收料托板上开设若干感应开关孔、按钮孔位、连接孔。A number of induction switch holes, button holes and connection holes are provided on the receiving pallet.
本发明是一种智能家居电路板全自动检测方法,包括以下步骤:(1)智能家居电路板自动上料:①将智能家居电路板放置在送料模块的定位工装中,由送料驱动机构将智能家居电路板移动到取料工位处;②上下移载机构下移,夹取机构的夹子气缸动作夹紧智能家居电路板,上下移栽机构上移将智能家居电路取出;③水平移载机构水平移动带动上下移载机构置于检测模块上方;④上下移载机构下移,夹取机构动作松开将智能家居电路板放置在检测定位工装中。(2)智能家居电路板在线检测:①检测模块通过前快换检测组件与后快换检测组件同时动作将前数据接口与后数据接口伸出,正确插入智能家居电路板对应端口;②进行音频、视频、电参数的测试和比对,并将结果显示在触屏显示器上;③检测完成时,前快换检测组件与后快换检测组件同时动作使前数据接口与后数据接口缩回,处于原位。(3)智能家居电路板自动下料:①上下移载机构向下移动,同时夹取机构动作夹紧将智能家居电路板,上下移栽机构上移将智能家居电路取出;②水平移载机构带动上下移载机构水平移动到收料托板上方;③由夹取机构动作放松电路板,将智能家居电路板放置在收料托板上。The present invention is a fully automatic detection method for smart home circuit boards, comprising the following steps: (1) Automatic loading of smart home circuit boards: ① Place the smart home circuit boards in the positioning tooling of the feeding module, and the smart home circuit boards are placed by the feeding drive mechanism. The home circuit board moves to the pick-up station; ②The up and down transfer mechanism moves down, the clamp cylinder of the clamping mechanism clamps the smart home circuit board, and the up and down transplanting mechanism moves up to take out the smart home circuit; ③Horizontal transfer mechanism The horizontal movement drives the up and down transfer mechanism to be placed above the detection module; ④ The up and down transfer mechanism moves down, and the clamping mechanism is released to place the smart home circuit board in the detection and positioning tool. (2) Online detection of smart home circuit board: ①The detection module extends the front data interface and the rear data interface through the simultaneous action of the front quick-change detection component and the rear quick-change detection component, and inserts them into the corresponding ports of the smart home circuit board; , video, and electrical parameter tests and comparisons, and display the results on the touch screen display; ③When the test is completed, the front quick-change detection component and the rear quick-change detection component act simultaneously to retract the front data interface and the rear data interface, in place. (3) Automatic unloading of smart home circuit boards: ①The up and down transfer mechanism moves downwards, and at the same time, the clamping mechanism clamps the smart home circuit board, and the up and down transplanting mechanism moves up to take out the smart home circuit; ②Horizontal transfer mechanism Drive the up and down transfer mechanism to move horizontally to the top of the receiving pallet; ③The circuit board is released by the clamping mechanism, and the smart home circuit board is placed on the receiving pallet.
与现有技术相比,上述方案具有以下优点:Compared with the prior art, the above scheme has the following advantages:
(1)由于本发明主要由高强度型材框架、送料模块、取料模块、检测模块、收料托板等部件组成,送料模块、取料模块、检测模块自动完成智能家居电路板的自动上料、取料及下料,实时反馈检测结果,提高智能家居电路板的正确性,自动化程度高。(1) Since the present invention is mainly composed of high-strength profile frame, feeding module, retrieving module, detection module, receiving pallet and other components, the feeding module, retrieving module and detection module can automatically complete the automatic loading of smart home circuit boards , Retrieving and unloading materials, real-time feedback of detection results, improving the accuracy of smart home circuit boards, and a high degree of automation.
(2)由于本发明采用模块化设计,可实现不同尺寸的智能家居电路板检测的通用性。(2) Since the present invention adopts a modular design, it can realize the versatility of detecting circuit boards of smart home with different sizes.
(3)由于本发明采用多工位分布,尽可能节省人工等待时间,计算各个环节步骤的时间,将机械结构部分和电气控制部分紧密结合,使机器性能得到充分利用,达到效率最大化。(3) Since the present invention adopts multi-station distribution, the manual waiting time is saved as much as possible, the time of each step is calculated, and the mechanical structure part and the electrical control part are closely combined to make full use of the machine performance and maximize the efficiency.
(4)提高效率,减少人工测试的漏检率。(4) Improve efficiency and reduce the missed detection rate of manual testing.
下面结合附图和具体实施例对本发明进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1 是本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2 是本发明送料模块的结构示意图;Fig. 2 is the structural representation of feeding module of the present invention;
图3 是本发明取料模块的整体结构示意图;Fig. 3 is a schematic diagram of the overall structure of the reclaiming module of the present invention;
图4 是本发明水平移载机构的结构示意图;Fig. 4 is a schematic structural view of the horizontal transfer mechanism of the present invention;
图5 是本发明夹取机构的结构示意图;Fig. 5 is a schematic structural view of the clamping mechanism of the present invention;
图6 是本发明检测模块的结构示意图;Fig. 6 is a schematic structural diagram of the detection module of the present invention;
图7 是本发明前快换检测组件的结构示意图;Fig. 7 is a schematic structural view of the front quick change detection assembly of the present invention;
图8 是本发明前基板的结构示意图;Figure 8 is a schematic structural view of the front substrate of the present invention;
图9 是本发明前接口压板的结构示意图;Fig. 9 is a schematic structural view of the front interface pressing plate of the present invention;
图10 是本发明检测定位工装的结构示意图;Fig. 10 is a schematic structural view of the detection and positioning tool of the present invention;
图11 是本发明后快换检测组件的结构示意图;Fig. 11 is a schematic structural diagram of the rear quick-change detection assembly of the present invention;
图12 是本发明收料托板的的结构示意图;Fig. 12 is a schematic structural view of the receiving pallet of the present invention;
图13 是本发明智能家居电路板自动上料的动作路线;Fig. 13 is the action route of the automatic feeding of the smart home circuit board of the present invention;
图14 是本发明智能家居电路板自动下料的动作路线。Fig. 14 is the action route of the automatic unloading of the smart home circuit board according to the present invention.
具体实施方式detailed description
如图1所示,本发明是一种智能家居电路板全自动检测装置,包括高强度型材框架1、送料模块2、取料模块3、检测模块4、收料托板5。As shown in FIG. 1 , the present invention is a fully automatic detection device for smart home circuit boards, including a high-strength profile frame 1 , a feeding module 2 , a retrieving module 3 , a detection module 4 , and a receiving pallet 5 .
所述的送料模块2上固定有电路板定位工装23,安装在高强度型材框架1前端;取料模块3吊装在高强度型材框架1的顶端,与送料模块2处于同一个平面上,取料模块3与送料模块2可进行相对运动,实现智能家居电路板在不同工位间传递;检测模块4安装在高强度型材框架1后端,检测模块4对智能家居电路板进行音频、视频、电参数的测试和比对,将测试数据上传至终端显示;收料托板5置于送料模块2正上方,通过取料模块3将测试完成的电路板取出放置在收料托板5上,再由人工取走。The feeding module 2 is fixed with a circuit board positioning tool 23, which is installed on the front end of the high-strength profile frame 1; the retrieving module 3 is hoisted on the top of the high-strength profile frame 1, and is on the same plane as the feeding module 2. The module 3 and the feeding module 2 can move relative to each other to realize the transfer of the smart home circuit board between different stations; the detection module 4 is installed at the rear end of the high-strength profile frame 1, and the detection module 4 performs audio, video, and electronic tests on the smart home circuit board. For parameter testing and comparison, the test data is uploaded to the terminal display; the receiving pallet 5 is placed directly above the feeding module 2, and the tested circuit board is taken out and placed on the receiving pallet 5 through the retrieving module 3, and then Removed manually.
参照图2,本发明送料模块2的结构示意图,送料模块2包括固定底板21、送料驱动机构22、定位工装23、缓冲限位机构24,送料驱动机构22底端安装于固定底板21上,定位工装23安装在送料驱动机构22上,在送料驱动机构22移动轨迹的前端和后端均安装有缓冲限位机构24,送料驱动机构22可带动定位工装23直线往复移动,并由缓冲限位机构24实现准确定位。在本实施例中,所述的送料驱动机构22为无杆气缸22。With reference to Fig. 2, the structure schematic diagram of feeding module 2 of the present invention, feeding module 2 comprises fixed base plate 21, feeding driving mechanism 22, positioning tooling 23, buffer limit mechanism 24, and the bottom end of feeding driving mechanism 22 is installed on the fixed base plate 21, positioning The tooling 23 is installed on the feeding drive mechanism 22, and a buffer limit mechanism 24 is installed at the front end and the rear end of the moving track of the feed drive mechanism 22. The feeding drive mechanism 22 can drive the positioning tool 23 to move linearly and reciprocally, and the buffer limit mechanism 24 to achieve accurate positioning. In this embodiment, the feeding drive mechanism 22 is a rodless cylinder 22 .
参照图3,示出了本发明取料模块3的整体结构示意图,取料模块3包括水平移载机构31、上下移载机构32、夹取机构33,上下移载机构32垂直安装在水平移载机构31上,夹取机构33安装在上下移载机构32的底端;水平移载机构31可带动上下移载机构32实现水平往复移动,上下移载机构32可带动夹取机构33实现上下往复移动。With reference to Fig. 3, have shown the overall structure schematic diagram of taking material module 3 of the present invention, and material taking module 3 comprises horizontal transfer mechanism 31, up and down transfer mechanism 32, clamping mechanism 33, and up and down transfer mechanism 32 is vertically installed on the horizontal transfer mechanism. On the loading mechanism 31, the clamping mechanism 33 is installed at the bottom of the up and down transfer mechanism 32; reciprocating movement.
参照图4,示出了本发明水平移载机构31的结构示意图,水平移载机构31包括导轨311、滑块座312、步进电机313、主动同步带轮314、同步带315、从动同步带轮316、同步带压板(未示出),导轨311安装在高强度型材框架1上,滑块座312套装在导轨311上,步进电机313安装在导轨311后端,主动同步带轮314安装在步进电机313输出轴上,从动同步带轮316安装在导轨311前端,同步带315套装在主动同步带轮314和从动同步带轮316上,滑块座312通过同步带压板联接在同步带315上;步进电机313带动主动同步带轮314转动,通过同步带315带动滑块座312沿着导轨311水平往复运动。结合图3,上下移载机构32为双轴气缸32,双轴气缸32的缸体与水平移载机构31上的滑块座312固接并可随滑块座312往复移动;双轴气缸32通过伸缩轴带动夹取机构33上下往复移动。With reference to Fig. 4, shown the structural representation of horizontal transfer mechanism 31 of the present invention, horizontal transfer mechanism 31 comprises guide rail 311, slide block seat 312, stepping motor 313, driving synchronous pulley 314, synchronous belt 315, driven synchronous Pulley 316, timing belt pressure plate (not shown), guide rail 311 is installed on the high-strength profile frame 1, slider seat 312 is sleeved on the guide rail 311, stepper motor 313 is installed on the rear end of guide rail 311, active synchronous pulley 314 Installed on the output shaft of the stepping motor 313, the driven synchronous pulley 316 is installed on the front end of the guide rail 311, the synchronous belt 315 is set on the active synchronous pulley 314 and the driven synchronous pulley 316, and the slider seat 312 is connected by the synchronous belt pressure plate On the synchronous belt 315 ; the stepping motor 313 drives the active synchronous pulley 314 to rotate, and the synchronous belt 315 drives the slider seat 312 to reciprocate horizontally along the guide rail 311 . In conjunction with Fig. 3, the upper and lower transfer mechanism 32 is a biaxial cylinder 32, the cylinder body of the biaxial cylinder 32 is fixedly connected with the slider seat 312 on the horizontal transfer mechanism 31 and can move back and forth with the slider seat 312; the biaxial cylinder 32 The clamping mechanism 33 is driven to reciprocate up and down by the telescopic shaft.
参照图5,示出了本发明夹取机构33的结构示意图,夹取机构33包括台型固定块331、定位底板332、夹子气缸333、两块连接滑板334、L型导向压块335、两块取料夹板336、缓冲块337。台型固定块331连接在上下移载机构32的双轴气缸32的活塞杆上,定位底板332与台型固定块331固定相连,夹子气缸333的缸体固定在定位底板332的的后侧;连接滑板334与夹子气缸333的活塞杆连接,并布置在夹子气缸333两侧,连接滑板334在定位底板332上滑动;L型导向压块335分别安装在连接滑板334的前后两侧,对连接滑板334导向定位;两块取料夹板336分别与两块连接滑板334的末端垂直连接且两块取料夹板336相对而设,在两块取料夹板336之间形成夹持面,缓冲块337连接在取料夹板336上,对智能家居电路板起到缓冲保护作用;夹子气缸333可带动连接滑板334左右移动,带动取料夹板336实现夹紧、放松智能家居电路板。With reference to Fig. 5, have shown the structural schematic diagram of clamping mechanism 33 of the present invention, and clamping mechanism 33 comprises platform type fixed block 331, positioning bottom plate 332, clip cylinder 333, two connecting slide plates 334, L-shaped guiding pressure block 335, two Block fetching splint 336, buffer block 337. The table-type fixed block 331 is connected on the piston rod of the biaxial cylinder 32 of the upper and lower transfer mechanism 32, the positioning base plate 332 is fixedly connected with the table-type fixed block 331, and the cylinder body of the clip cylinder 333 is fixed on the rear side of the positioning base plate 332; The connecting slide plate 334 is connected with the piston rod of the clamp cylinder 333, and arranged on both sides of the clamp cylinder 333, the connecting slide plate 334 slides on the positioning base plate 332; The slide plate 334 guides and locates; two fetching splints 336 are vertically connected with the ends of the two connecting slide plates 334 respectively and the two fetching splints 336 are oppositely arranged, forming a clamping surface between the two fetching splints 336, and a buffer block 337 Connected to the retrieving splint 336, it plays a role of buffering and protecting the smart home circuit board; the clip cylinder 333 can drive the connecting slide plate 334 to move left and right, and drives the retrieving splint 336 to realize clamping and loosening of the smart home circuit board.
参照图6,示出了本发明检测模块4的结构示意图,检测模块4包括安装板41、前快换检测组件42、检测定位工装43、后快换检测组件44。所述的检测定位工装42固装在安装板41上,前快换检测组件42与后快换检测组件44分别安装在安装板41上且位于检测定位工装43的左右两侧;检测定位工装43对智能家居电路板进行定位后,前快换检测组件42与后快换检测组件44通过与智能家居电路板接触进行测试。Referring to FIG. 6 , a schematic structural diagram of the detection module 4 of the present invention is shown. The detection module 4 includes a mounting plate 41 , a front quick-change detection assembly 42 , a detection and positioning tool 43 , and a rear quick-change detection assembly 44 . The detection and positioning tool 42 is fixed on the mounting plate 41, and the front quick-change detection assembly 42 and the rear quick-change detection assembly 44 are respectively installed on the mounting plate 41 and are located on the left and right sides of the detection and positioning tool 43; the detection and positioning tool 43 After the smart home circuit board is positioned, the front quick-change detection component 42 and the rear quick-change detection component 44 are tested by contacting the smart home circuit board.
参照图7,示出了本发明前快换检测组件42的结构示意图,所述的前快换检测组件42包括前三轴气缸421、前转接块(图中未示出)、前基板422、前接口压板423、前数据接口424。所述的前三轴气缸421的缸体固定在安装板41上,前转接块固定在三轴气缸421的活塞杆的末端,前基板422锁接在前转接块上,前接口压板423固定在前基板422上,前数据接口424安装在前接口压板423上,前数据接口424可随前三轴气缸421伸缩形成拔插动作,前接口压板423将前数据接口424正确定位在前基板422上。Referring to FIG. 7 , it shows a schematic structural view of the front quick-change detection assembly 42 of the present invention. The front quick-change detection assembly 42 includes a front three-axis cylinder 421 , a front adapter block (not shown in the figure), a front substrate 422 , the front interface pressing plate 423, and the front data interface 424. The cylinder block of the front three-axis cylinder 421 is fixed on the mounting plate 41, the front adapter block is fixed on the end of the piston rod of the three-axis cylinder 421, the front base plate 422 is locked on the front adapter block, and the front interface pressure plate 423 It is fixed on the front base plate 422, and the front data interface 424 is installed on the front interface pressure plate 423. The front data interface 424 can be retracted and inserted with the front three-axis cylinder 421, and the front interface pressure plate 423 correctly positions the front data interface 424 on the front base plate. 422 on.
参照图8,示出了本发明前基板423的结构示意图,所述的前基板423上设有若干数据接口定位凸缘4231和连接孔4232。Referring to FIG. 8 , it shows a schematic structural view of the front substrate 423 of the present invention, and the front substrate 423 is provided with several data interface positioning flanges 4231 and connection holes 4232 .
参照图9,示出了本发明前接口压板424的结构示意图,所述的前接口压板434上加工有数据接口槽孔4241与通用螺钉定位孔4242。Referring to FIG. 9 , it shows a schematic structural view of the front interface pressing plate 424 of the present invention. The front interface pressing plate 434 is processed with data interface slot holes 4241 and universal screw positioning holes 4242 .
参照图10,示出了本发明检测定位工装43的结构示意图,所述的检测定位工装43上设有若干固定孔431、电路板支撑边框432、插件让位槽433、取料让位槽434。Referring to FIG. 10 , it shows a schematic structural view of the detection and positioning tool 43 of the present invention. The detection and positioning tool 43 is provided with a number of fixing holes 431, a circuit board support frame 432, a plug-in slot 433, and a feeding slot 434. .
参照图11,示出了本发明后快换检测组件44的结构示意图,所述的后快换检测组件44包括后三轴气缸441、后转接块442、后基板443、后接口压块444、探针固定板445、弹性接触探针446、后数据接口447。所述的后转接块442固定在后三轴气缸441活塞杆的末端,后基板443锁接在后转接块442上,后接口压块444安装在后基板443上,后数据接口447安装在后接口压块444上,后数据接口447可随后三轴气缸441伸缩形成拔插动作,后接口压块444正确定位在后基板443上,探针固定板445安装在后基板443上,弹性接触探针446连接在探针固定板445上。Referring to FIG. 11 , it shows a schematic structural view of the rear quick-change detection assembly 44 of the present invention. The rear quick-change detection assembly 44 includes a rear three-axis cylinder 441 , a rear adapter block 442 , a rear base plate 443 , and a rear interface pressing block 444 , probe fixing plate 445, elastic contact probe 446, rear data interface 447. The rear transfer block 442 is fixed on the end of the piston rod of the rear three-axis cylinder 441, the rear base plate 443 is locked on the rear transfer block 442, the rear interface pressing block 444 is installed on the rear base plate 443, and the rear data interface 447 is installed On the rear interface pressing block 444, the rear data interface 447 can be retracted and inserted by the three-axis cylinder 441 to form a plugging action. The rear interface pressing block 444 is correctly positioned on the rear base plate 443, and the probe fixing plate 445 is installed on the rear base plate 443. The contact probes 446 are attached to the probe fixing plate 445 .
参照图12,示出了本发明收料托板5的的结构示意图,所述的收料托板5上开设若干感应开关孔51、按钮孔位52、连接孔53。Referring to FIG. 12 , it shows a schematic structural view of the receiving pallet 5 of the present invention. The receiving pallet 5 is provided with several induction switch holes 51 , button holes 52 , and connecting holes 53 .
结合图13和图14所示的本发明智能家居电路板自动上、下料的动作路线,Combined with the action route of automatic loading and unloading of the smart home circuit board of the present invention shown in Figure 13 and Figure 14,
本发明是一种智能家居电路板全自动检测方法,包括以下步骤:(1)智能家居电路板自动上料:①将智能家居电路板放置在送料模块2的定位工装23中,由送料驱动机构22将智能家居电路板移动到取料工位处;②上下移载机构32下移,夹取机构33的夹子气缸333动作夹紧智能家居电路板,上下移栽机构32上移将智能家居电路取出;③水平移载机构31水平移动带动上下移载机构32置于检测模块上方;④上下移载机构32下移,夹取机构33动作松开将智能家居电路板放置在检测定位工装中。(2)智能家居电路板在线检测:①检测模块4通过前快换检测组件42与后快换检测组件44同时动作将前数据接口424与后数据接口447伸出,正确插入智能家居电路板对应端口;②进行音频、视频、电参数的测试和比对,并将结果显示在触屏显示器上;③检测完成时,前快换检测组件42与后快换检测组件44同时动作使前数据接口424与后数据接口447缩回,处于原位。(3)智能家居电路板自动下料:①上下移载机构32向下移动,同时夹取机构33动作夹紧将智能家居电路板,上下移栽机构32上移将智能家居电路取出;②水平移载机构31带动上下移载机构32水平移动到收料托板5上方;③由夹取机构33动作放松电路板,将智能家居电路板放置在收料托板5上。The present invention is a fully automatic detection method for smart home circuit boards, comprising the following steps: (1) Automatic loading of smart home circuit boards: ① Place the smart home circuit boards in the positioning tool 23 of the feeding module 2, and the feeding drive mechanism 22 Move the smart home circuit board to the pick-up station; ②The up and down transfer mechanism 32 moves down, the clip cylinder 333 of the clamping mechanism 33 acts to clamp the smart home circuit board, and the up and down transplanting mechanism 32 moves up to move the smart home circuit board Take out; ③The horizontal movement of the horizontal transfer mechanism 31 drives the up and down transfer mechanism 32 to be placed above the detection module; ④The up and down transfer mechanism 32 moves down, and the clamping mechanism 33 is released to place the smart home circuit board in the detection and positioning tool. (2) Online detection of smart home circuit board: ①The detection module 4 extends the front data interface 424 and the rear data interface 447 through the simultaneous action of the front quick-change detection component 42 and the rear quick-change detection component 44, and correctly inserts the corresponding smart home circuit board. ② carry out the test and comparison of audio, video and electric parameters, and display the results on the touch screen display; ③ when the detection is completed, the front quick-change detection component 42 and the rear quick-change detection component 44 act simultaneously to make the front data interface 424 and the rear data interface 447 are retracted and are in the original position. (3) Automatic unloading of smart home circuit boards: ①Up and down transfer mechanism 32 moves downward, and at the same time clamping mechanism 33 acts to clamp the smart home circuit board, and up and down transplanting mechanism 32 moves up to take out the smart home circuit; ②Horizontal The transfer mechanism 31 drives the up and down transfer mechanism 32 to move horizontally above the receiving pallet 5;
综上,本发明实施提供一种智能家居电路板全自动检测装置及其检测方法,整套装置采用多工位并列平铺的布局方式,自动化程度高,实现智能家居电路板的自动上料、取料及下料,提高智能家居电路板的检测效率,减少人工测试的漏检率;采用模块化设计,可实现不同尺寸的智能家居电路板检测的通用性;使机器性能得到充分利用,达到效率最大化,对于提高检测结果的准确性及工作效率具有重要意义。To sum up, the implementation of the present invention provides a smart home circuit board automatic detection device and its detection method. The whole set of devices adopts a multi-station parallel and tiled layout mode, which has a high degree of automation and realizes automatic loading and unloading of smart home circuit boards. Material and blanking, improve the detection efficiency of smart home circuit boards, reduce the missed detection rate of manual testing; adopt modular design, can realize the versatility of different sizes of smart home circuit board detection; make full use of machine performance, to achieve maximum efficiency It is of great significance to improve the accuracy of test results and work efficiency.
同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。At the same time, for those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be construed as limiting the present invention.
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Application publication date: 20161207 |