CN105829385A - Polyurethane foam and process for producing same - Google Patents
Polyurethane foam and process for producing same Download PDFInfo
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- CN105829385A CN105829385A CN201480060657.5A CN201480060657A CN105829385A CN 105829385 A CN105829385 A CN 105829385A CN 201480060657 A CN201480060657 A CN 201480060657A CN 105829385 A CN105829385 A CN 105829385A
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/2805—Compounds having only one group containing active hydrogen
- C08G18/2815—Monohydroxy compounds
- C08G18/283—Compounds containing ether groups, e.g. oxyalkylated monohydroxy compounds
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- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/14—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
- C08J9/143—Halogen containing compounds
- C08J9/144—Halogen containing compounds containing carbon, halogen and hydrogen only
- C08J9/146—Halogen containing compounds containing carbon, halogen and hydrogen only only fluorine as halogen atoms
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/703—Isocyanates or isothiocyanates transformed in a latent form by physical means
- C08G18/705—Dispersions of isocyanates or isothiocyanates in a liquid medium
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/80—Masked polyisocyanates
- C08G18/8003—Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen
- C08G18/8048—Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen with compounds of C08G18/34
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/80—Masked polyisocyanates
- C08G18/8061—Masked polyisocyanates masked with compounds having only one group containing active hydrogen
- C08G18/8064—Masked polyisocyanates masked with compounds having only one group containing active hydrogen with monohydroxy compounds
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- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
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- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/122—Hydrogen, oxygen, CO2, nitrogen or noble gases
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- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/14—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
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- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/14—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
- C08J9/141—Hydrocarbons
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- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/14—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
- C08J9/143—Halogen containing compounds
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- C08G2101/00—Manufacture of cellular products
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2201/00—Foams characterised by the foaming process
- C08J2201/02—Foams characterised by the foaming process characterised by mechanical pre- or post-treatments
- C08J2201/022—Foams characterised by the foaming process characterised by mechanical pre- or post-treatments premixing or pre-blending a part of the components of a foamable composition, e.g. premixing the polyol with the blowing agent, surfactant and catalyst and only adding the isocyanate at the time of foaming
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- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/06—CO2, N2 or noble gases
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- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/08—Supercritical fluid
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- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/14—Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
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- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/14—Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
- C08J2203/142—Halogenated saturated hydrocarbons, e.g. H3C-CF3
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- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/14—Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
- C08J2203/142—Halogenated saturated hydrocarbons, e.g. H3C-CF3
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- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/02—Polyureas
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Abstract
A polyurethane foam, polyisocyanurate foam or polyurea foam is obtainable from the reaction of a mixture comprising A) a compound reactive towards isocyanate ("NCO-reactive compound"); B) a blowing agent selected from the group comprising linear, branched or cyclic C1 to C6 hydrocarbons, linear,branched or cyclic C1 to C6 fluorocarbons, N2, O2, argon and/or CO2, where the blowing agent B) is present in the supercritical or near-critical state; C) a polyisocyanate; D) an amphiphilic isocyanate; and E) optionally a surfactant and F) optionally other auxiliaries and additives. The invention further relates to the production of this polyurethane foam, where the blowing agent is emulsified in the isocyanate component containing amphiphilic isocyanate.
Description
The present invention relates to polyurethane foam, it can be obtained by the reaction of the mixture comprising following component: A) isocyanates is anti-
Answering property compound;B) foaming agent, it is selected from linear, branched or ring-type C1-C6Hydrocarbon, linear, branched or ring-type C1-C6Fluorine-containing
Hydrocarbon, N2、O2, argon and/or CO2, wherein said foaming agent B) and it is in supercritical or near critical state;C) polyisocyanates, D) two
Parent's property isocyanates and optional E) surfactant and optional F) other auxiliary agent and additive.
The invention further relates to prepare the method for this type of polyurethane foam.
In the present context, title " polyurethane foam " also includes polyureas and polyisocyanurate foam.
The polymer foams of nano-cellular or nanoporous considers it is the best adiabator based on theory.This
The inside dimension being because this foaming structure is positioned at the scope of gas molecule mean free path length.So can reduce and be used for
The content of the gas of heat transfer.Polyurethane is a base polymer conventional in thermal insulation.
Polyurethane foam is prepared by the reaction of polyol component (the most also can contain foaming agent) with isocyanates.Isocyanide
Acid esters forms carbon dioxide with the reaction of water, and carbon dioxide also acts as foaming agent.
For formation of foam and therefore for later solidification foam abscess-size for decisive step be foaming
The nucleation of agent, because each abscess in foam is produced by bubble.This be can be observed, bubble the newest after nucleation
Produce, but foaming agent diffuses in the bubble existed.
Add stabilizer and facilitate the emulsifying of different component, affect nucleation and prevent the bubble coalescence grown up.They also shadows
Ring abscess to open.In open celled foam, the film in the hole of growth is open, leaves the supporter (Steg) in hole.
One possible method is by the emulsifying then in decompression in described reactant mixture of postcritical foaming agent
After make this foam curing.Known POSME method (supercritical microemulsion dilating principle) is its variant.Wherein, foaming agent is with microemulsion
Presented in.Microemulsion is formed under particularly depending on the specified conditions of emulsifier concentration and temperature.The feature of microemulsion exists
In, it has stability and nonpolar phase, and foaming agent the most in the case can be present in pole with the least droplet form
Property mutually in.The diameter of this type of microdroplet can be 1-100 nm.
DE 102 60 815 A1 discloses material and the preparation method of described expanded material of foaming.It is said that tool can be produced
There is the expanded material of nanometer foam bubble, without overcoming the energy barrier often occurred in phase in version and nucleation process.With
This relevant target is controllably to produce to have 1012To 1018/cm3Foam bubbles number density and the foam of 10 nm to 10 m
The expanded material of bubble mean diameter.Basis is to make second fluid be dispersed in the substrate of first fluid with the form of pond (Pool)
In.Reaction compartment exists the first fluid as substrate and the second fluid of pond form.By changing pressure and/or temperature,
Second fluid is made to be changed near critical or the supercriticality with the density close to liquid.Second fluid is the most completely or nearly
Existing with pond form completely, it is evenly distributed in whole first fluid.Decompression makes second fluid return to gaseous density shape
State, thus pond expands and forms nanometer foam bubble.Energy barrier need not be overcome, and Blowing agent molecules need not diffuse to growth
Bubble.
Here, generally advise that polymerisable material is used as first fluid.But, only specifically mention polymerization and form polyacrylamide
The acrylamide of amine and polymerization form the tripolycyanamide of melmac.Second fluid should be selected from comprising the substance classes of hydrocarbon such as
Methane or ethane, and alkanol, fluorochlorohydrocarbon or CO2.In addition the block and extremely should with at least one affine first fluid is used
The amphipathic nature material of the block of a few affine second fluid.
WO 2012/146568 discloses a kind of polyurethane foam, and it can be obtained by the reaction of the mixture comprising following component
: A) isocyanate-reactive compound;B) foaming agent, it is selected from linear, branched or ring-type C1-C6Hydrocarbon, linear, branched or
Ring-type C1-C6 hydrofluorocarbons, N2、O2, argon and/or CO2, wherein said foaming agent B) and it is in supercritical or near critical state;With
C) polyisocyanates.
Described isocyanate-reactive compound A) comprise hydrophobic parts and have hydrophilic parts and more than 1 average
Hydroxy functionality.Described hydrophobic parts comprises and has the saturated of at least 6 carbon atoms or undersaturated hydrocarbon chain, and described hydrophilic
Property part comprises oxyalkylene units and/or ester units.
It is an object of the invention to provide the polyurethane foam of nano-cellular, it can be by described in WO 2012/146568
Prepared by the alternative method of method, but wherein foaming agent is also in stabilisation in microemulsion.
According to the present invention, this purpose is real by being come by the available polyurethane foam of reaction of the mixture comprising following component
Existing:
A) isocyanate-reactive compound (" NCO reactive compounds ");
B) foaming agent, it is selected from linear, branched or ring-type C1-C6Hydrocarbon, linear, branched or ring-type C1-C6Hydrofluorocarbons, N2、
O2, argon and/or CO2, wherein said foaming agent C) and it is in supercritical or near critical state;
C) polyisocyanates;
D) amphipathic isocyanates;With
E) optional surfactant;With
F) other optional auxiliary agent and additive.
It is surprisingly found that, by using amphipathic isocyanates D) foaming agent, particularly CO can also be prepared2
Microemulsion, this microemulsion can be further processed into polyurethane foam.Therefore, described foaming agent is finely dispersed in the phase of oneself
In, thus can prepare the foam of special pore.When using the blowing agent blends of supercritical or near critical state, it is not necessary to
Nucleating step.Therefore the foam of pore can be prepared.
Component D), amphipathic isocyanates, is by polarity (hydrophilic) part and nonpolar (hydrophobicity/lipotropy) part
The compound constituted.Component D) can on the one hand be considered as thus surfactant, it is considered as on the other hand polyurethane
Reactant in Bei.
Surfactant can use HLB value (hydrophil lipophil balance) to characterize, and it passes through hydrophilic parts and lipophilic moieties
Mass ratio measure.The HLB value of nonionic surfactant can be calculated as below: HLB=20 x (1 Mh/M), wherein Mh is
The molal weight of the hydrophobic parts of molecule, M is the molal weight of whole molecule.The HLB value of amphipathic isocyanates can be with example
As for 1-18, preferably 2-17, particularly preferred 3-16.
Amphipathic isocyanates D) can by polyisocyanates with Ze Lieweijinuofu active hydrogen atom (such as
OH, NH) and thus prepared by the polarity of isocyanate-reactive or the reaction of non-polar compound.Below will be from this kind
The compound of class is separately or cooperatively referred to as " OH component ".
Depend on that polyisocyanates and the selection of OH component, described OH component can be hydrophobic in amphipathic isocyanates
Property (lipotropy) or hydrophilic parts.
In amphipathic isocyanates, which kind of molecular moiety is " hydrophilic " or " lipophobia ", and this is not by corresponding molecule
The absolute polarity value of part determines, but which kind of molecular moiety to have bigger affinity for the material of bigger polarity by
Determine.The amphipathic relative polarity difference from there through molecular moiety determines.
Such as, the OH component selected from one or more following compounds is being used: comprise and there is the full of at least 4 carbon atoms
With or the unitary of undersaturated hydrocarbon chain and when polyhydric alcohol, fatty alcohol, amine and amino alcohol, the OH component in amphipathic isocyanates
Form hydrophobic parts and polyisocyanates forms hydrophilic parts.
Such as, when using the simple function of oxirane with high-load or multifunctional polyoxyalkylene as OH component,
It forms hydrophilic parts in amphipathic isocyanates and polyisocyanates forms hydrophobic parts.
Amphipathic isocyanates D) generally by the NCO base of the isocyanate-reactive group of OH component with polyisocyanates
Prepared by the reaction of group.Here, such as polyisocyanates and OH component are mutually bonded via carbamate groups or urea groups.
In reactant mixture, the isocyanate groups of excess guarantees to obtain the also amido-containing acid ester-and/or the two of urea groups of NCO official's energy
Parent's property isocyanates.
It is that there is >=the isocyanide of the average NCO functionality of 2 for preparing the polyisocyanates of described amphipathic isocyanates
Acid esters.
The example of this type of suitable polyisocyanates includes 1,4-fourth diisocyanate, 1,5-penta diisocyanate, 1,6-
Hexamethylene diisocyanate (HDI), isophorone diisocyanate (IPDI), 2,2,4-and/or 2,4,4-trimethyl six are sub-
Double (4,4'-isocyanatocyclohexyl) methane of methyl diisocyanate, isomery or its there is the mixing of any content of isomer
Thing, 1,4-cyclohexylene diisocyanate, 1,4-phenylene diisocyanate, 2,4-and/or 2,6-toluene di-isocyanate(TDI) (TDI), 1,5-
Naphthalene diisocyanate, 2,2'-and/or 2,4'-and/or 4,4'-methyl diphenylene diisocyanate (MDI) and/or higher level are same
It is thing (polymeric MDI), double (2-isocyanato--propyl-2-yl)-benzene (TMXDI) of 1,3-and/or l, 4-, the double (isocyano of l, 3-
Close methyl) benzene (XDI) and containing 2,6-bis-isocyanato-caproic acid Arrcostab (lysine two Carbimide. of C1 to C6 alkyl
Ester).Wherein it is preferred from the isocyanates of methyl diphenylene diisocyanate series.
In addition to above-mentioned polyisocyanates, it is also possible to use certain content has urea diketone, isocyanuric acid ester, carbamic acid
Ester, carbodiimide, uretonimine, allophanate, biuret, amide, imido are tied for oxadiazinediones and/or diazine triketone
The modifying diisocyanates of structure and per molecule contain the unmodified polyisocyanates such as 4-Carbimide. of more than two NCO group
Root closes methyl isophthalic acid, 8-octane diisocyanate (nonane triisocyanate) or tritan .-4,4', 4 "-triisocyanates.
The compound that can be used as OH component has hydroxyl and/or Ammonia official's energy.
The example of this compounds includes having and comprises the unitary of the saturated of at least 4 carbon atoms or aliphatic unsaturated hydrocarbon or many
Unit's alcohol or isocompound such as butanol, hexanol, capryl alcohol, decanol, tridecyl alcohol and the hexadecanol of fatty alcohol, such as alkanol, with
And 2-ethyl-1-hexanol, 12-hydroxystearyl alcohol, oleyl alcohol, erucyl alcohol, sub-oleyl alcohol, linolenyl alcohol, arachidic alcohol, gaducene alcohol, wooden dipper
Dish alcohol and two lanolin alcohols.
Preferably butanol, particularly n-butyl alcohol, hexanol, capryl alcohol, particularly 2-ethyl-1-hexanol, decanol, hexadecanol, 12-
Hydroxystearyl alcohol and oleyl alcohol.
The example of polyhydric alcohol includes the isocompound of alkanediol, such as butanediol, pentanediol, hexanediol, heptandiol,
Ethohexadiol and there is higher molecular weight α of 9-18 carbon atom, ω-alkanediol, particularly 2-methyl isophthalic acid, ammediol, 2,
2-dimethyl-1,3-propylene glycol, 2-butyl-2-ethyl-1,3-propanediol and polyhydric alcohol such as 1,2,6-hexanetriol, 1,1,1-tri-
Hydroxymethyl-propane, 2,2-(double (methylol)-1,3-propylene glycol, 1,2,4-butantriol, 1,2,6-hexanetriol, double (trihydroxy methyl third
Alkane), tetramethylolmethane, mannitol, methylglycoside, dimer diols (hydrogenated products of=dimer fatty acid methyl ester) and Oleum Ricini.
Preferably butanediol, pentanediol, hexanediol, heptandiol and ethohexadiol, particularly 2-methyl isophthalic acid, ammediol, 2,2-dimethyl-1,
Ammediol and 2-butyl-2-ethyl-1,3-propanediol and 1,2,6-hexanetriol, 1,1,1-trimethylolpropane, 2,2-are (double
(methylol)-1,3-propylene glycol, 1,2,4-butantriol, 1,2,6-hexanetriol, dimer diols and Oleum Ricini.
Other preferred alcohol is simple function or polyfunctional polyoxyalkylene, and the OH value that it has is 10-600, preferably 20-
112, it can have the ethylene oxide content of 50-100 mole of %, preferably 60-100 mole of %, based on contained oxyalkylene group,
The most such as total amount meter of methoxyl group (polyethylene glycol oxide).
The amine being applicable to amphipathic isocyanates is to have the simple function of at least 4 carbon atoms or polyfunctional amine.Example
Including primary monoamines, such as 1-butylamine, 1-hexylamine, 2-ethylhexylamine, 1-octylame, 1-decyl amine, 1-lauryl amine, 1-18-amine.;Amino
Ethylpyridine and polyetheramine are (such as from the Jeffamine M series of Huntsman Corp., such as Jeffamine M-
600 or Jeffamine M-1000, and/or comprise uncle and/or diamidogen (such as 1,4-Diaminobutane, l, the 2-of secondary amino group
Double (methylamino) ethane, DAMP, 1,6-diamino hexane, 1,8-diamino-octane, 1,9-diamino nonane,
1,10-diamino decane, 1,12-diamino dodecane, polyether diamine such as Jeffamine D series polyether diamidogen, such as
Jeffamine® D-230、Jeffamine® D-400、Jeffamine® D-2000、Jeffamine® D-4000;Bag
Containing uncle and/or the aliphatic triamine of secondary amino group, such as triaminononane (4-amino methyl-l, 8-octamethylenediamine);Polyetheramine, such as
Jeffamine T series polyether amine, such as Jeffamine T-403, Jeffamine T-3000, Jeffamine
T-5000)。
Amphipathic isocyanates can also use amino alcohol to prepare.Preferably amino-n-butyl alcohol;4-amino-n-butyl alcohol is with double
(2-hydroxypropyl) amine.
The mixture of compounds mentioned above and classes of compounds can also be used as OH component.
Described amphipathic isocyanates is comprising A)-F) whole reactant mixture in content can be 5-70 weight %,
Preferably 7-60 weight % and particularly preferred 8.5-50 weight %.
Isocyanate groups in polyisocyanate component is compared to the isocyanate-reactive group in OH component
It is 1:0.001-1:0.8 for preparing amphipathic isocyanates, preferably 1:0.05-1:0.6 and particularly preferably 1:0.08-1:
0.5。
The reaction of polyisocyanates and the OH component amphipathic isocyanates of offer can at urethanation catalyst such as
Carry out in the presence of tin compound, zinc compound, amine, guanidine or amidine or in the presence of allophanatization catalyst is such as zinc compound.
This reaction, generally at 25 DEG C-140 DEG C, is carried out at preferably 60 DEG C-100 DEG C.
Available NCO reactive compounds A) particularly including polyhydric alcohol, polyamines, polynary amino alcohol
And multi-thiol (Polyaminoalkohol).
The example of polyamines includes that ethylenediamine, 1,2-and 1,3-diaminopropanes, 1,4-diaminobutane, 1,6-diaminourea are own
Alkane, isophorone diamine, the isomer mixture of 2,2,4-and 2,4,4-trimethylhexamethylenediamine, 2-methyl pentamethylene
Diamidogen, Diethylenetriamine, 1,3-and 1,4-benzene dimethylamine, α, α, α ', α '-tetramethyl-1,3-and-1,4-benzene dimethylamine and 4,4'-
Diamino-dicyclohexyl methane, diethylmethyl phenylenediamine (DETDA), 4,4'-diaminourea-3,3'-dichloro-diphenyl methane
(MOCA), dimethyl-ethylenediamine, 1,4-double (amino methyl) hexamethylene, 4,4'-diaminourea-3,3'-dimethyidicyclohexyl first
Alkane and 4,4'-diaminourea-3,5-diethyl-3', 5'-diisopropyl dicyclohexyl methyl hydride.Also suitable is polymerized polyamines as poly-
Oxidation enamine (Polyoxyalkylenamin).
The example of amino alcohol includes N-amino ethyl ethanolamine, ethanolamine, 3-aminopropanol, neopentyl alcohol amine and diethanol
Amine.
The example of multi-thiol includes two (2-mercaptoethyl) ether, tetramethylolmethane four mercaptoacetate, tetramethylolmethane four (3-
Mercaptopropionic acid ester) and double ((2-mercaptoethyl) the sulfenyl)-3-thio propane of 1,2-.
In a preferred embodiment of the reaction system of the present invention, compound A) there is the sense for isocyanates
Degree is 1.8-6.0, particularly >=2.0.
Number-average molecular weight Mn for example, >=62 g/mol that described polyhydric alcohol can have to≤8000 g/mol, preferably
>=90 g/mol to≤5000 g/mol and more preferably >=92 g/mol to≤1000 g/mol.Adding single polyol
In the case of, component A) OH value represent described polyhydric alcohol OH value.In the case of mixture, represent average OH value.This value
Can determine according to DIN 53240.The average OH functionality such as >=2, for example, >=2 to≤6 of described polyhydric alcohol, preferably >=
2.1 to≤4, and more preferably >=2.2 to≤3.
The polyether polyol that can use includes such as by available poly-four Asias of the cation ring-opening polymerization of oxolane
Methyl glycol polyethers.
Equally suitable polyether polyol is styrene oxide, oxirane, expoxy propane, epoxy butane and/or table chlorine
Alcohol addition compound product in two-or multifunctional starter molecules.
Suitably starter molecules be such as water, ethylene glycol, diethylene glycol, butyldiglycol, glycerol, diethylene glycol, three
Hydroxymethyl-propane, propylene glycol, tetramethylolmethane, Sorbitol, sucrose, ethylenediamine, toluenediamine, triethanolamine, 1,4-butanediol,
The low-molecular-weight ester of the hydroxyl of 1,6-HD and such polyhydric alcohol and dicarboxylic acids.
Suitably PEPA especially includes two-and three-and tetrol and two-and three-and tetrabasic carboxylic acid or hydroxyl carboxylic
Acid or the condensation polymer of lactone.Replace described free polycarboxylic acid, it is also possible to use corresponding multi-carboxy anhydride or corresponding lower alcohol many
Described polyester prepared by carboxylate.
The suitably example of glycol includes the most poly-second of ethylene glycol, butanediol, diethylene glycol, triethylene glycol, ployalkylene glycol
Glycol, and 1,2-PD, 1,3-PD, butanediol (1,3), butanediol (Isosorbide-5-Nitrae), hexanediol (1,6) and isomer, new
Pentanediol or 3-hydroxypivalic acid DOPCP.Further, it is also possible to use polyhydric alcohol such as trimethylolpropane, glycerol, erithritol,
Tetramethylolmethane, trihydroxy methyl benzene or tris(2-hydroxy ethyl)isocyanurate.
Available polycarboxylic acid include such as phthalic acid, M-phthalic acid, p-phthalic acid, tetrahydrophthalic acid,
Hexahydrophthalic acid, cyclohexyl dicarboxylic acid, adipic acid, Azelaic Acid, decanedioic acid, 1,3-propanedicarboxylic acid, tetrachlorophthalic acid, maleic acid,
Fumaric acid, itaconic acid, malonic acid, suberic acid, succinic acid, 2-methylsuccinic acid, 3,3-diethyl glutarate, 2,2-dimethyl amber
Amber acid, dodecanedioic acid, endo-methylene group tetrahydrophthalic acid, dimer fatty acid, trimer fatty acid, citric acid or inclined benzene
Three acid.Corresponding anhydride can also be used as acid source.
If average functionality >=2 of polyhydric alcohol to be esterified, it is also possible to use monocarboxylic acid, such as benzoic acid and hexane first
Acid.
The example of the hydroxy carboxylic acid that can function together as reactant in the preparation containing the PEPA of terminal hydroxy group includes
Hydroxycaproic acid, hydroxybutyric acid, hydroxydecanoic acid, hydroxy stearic acid etc..Suitably lactone especially includes caprolactone, butyrolactone and homology
Thing.
The polycarbonate polyol that can use is the Merlon of hydroxyl, such as PCDL.They can lead to
Percarbonic acid derivant, such as diphenyl carbonate, dimethyl carbonate or phosgene and polyhydric alcohol, the reaction of preferred diol obtains, maybe can lead to
Peroxidating alkene such as expoxy propane and CO2Copolyreaction obtain.
The example of this kind of glycol include ethylene glycol, 1,2-and 1,3-propylene glycol, 1,3-and 1,4-butanediol, 1,6-oneself two
Alcohol, 1,8-ethohexadiol, neopentyl glycol, 1,4-hydroxymethyl-cyclohexane, 2-methyl-1,3-propanediol, 2,2,4-trimethyl amyl-1,
3-glycol, dipropylene glycol, polypropylene glycol, dibutylene glycol, polytetramethylene glycol, bisphenol-A and the glycol of lactone-modified the above-mentioned type.
Replace or in addition to pure PCDL, it is possible to use polyether polycarbonate glycol.
The polyester ether polylol that can use is containing ether group, ester group and the compound of OH group.Have most 12
The organic dicarboxylic acid of individual carbon atom is applicable to prepare described polyester ether polylol, and be preferably used alone or as a mixture has >=4
Aliphatic dicarboxylic acid or aromatic dicarboxylic acid to≤6 carbon atoms.Example includes suberic acid, Azelaic Acid, decane dicarboxylic, Malaysia
Acid, malonic acid, phthalic acid, 1,5-pentanedicarboxylic acid. and decanedioic acid, especially 1,3-propanedicarboxylic acid, fumaric acid, succinic acid, adipic acid, adjacent benzene two
Formic acid, p-phthalic acid and M-phthalic acid.The derivant of these available acid includes such as their anhydride and they and tool
There are >=ester of the low-molecular-weight monofunctional alcohol of 1 to≤4 carbon atom and half ester.
It is many that the polyether polyol obtained by the alkoxylate of starter molecules such as polyhydric alcohol is used as the described polyether ester of preparation
The other component of unit's alcohol.This starter molecules is the most dual functional, but can also higher optionally with certain content
Sense, the particularly starter molecules of trifunctional.
Starter molecules includes such as having preferably >=18g/mol to≤400g/mol or >=62g/mol to≤200g/
The glycol of number-average molecular weight Mn of mol, as 1,2-ethandiol, 1,3-PD, 1,2-PD, BDO, 1,5-penta
Enediol, 1,5-pentanediol, neopentyl glycol, 1,6-HD, 1,7-heptandiol, 1,8-ethohexadiol, 1,10-decanediol, 2-first
Base-1,3-propylene glycol, 2,2-dimethyl-1,3-propylene glycol, 3-methyl isophthalic acid, 5-pentanediol, 2-butyl-2-ethyl-1,3-the third two
Alcohol, 2-butylene-Isosorbide-5-Nitrae-glycol and 2-butyne-Isosorbide-5-Nitrae-glycol, ether glycol, such as diethylene glycol, triethylene glycol, TEG, two fourths
Glycol, three butanediols, four butanediols, two hexanediol, three hexanediol, four hexanediol, and alkylene glycol such as diethylene glycol is oligomeric
Mixture.
In addition to glycol, it is also possible to number-average used along > 2 to≤8 or the polyhydric alcohol of >=3 to≤4, such as 1,1,1-
Trimethylolpropane, triethanolamine, glycerol, sorbitan and tetramethylolmethane and have mean molecule quantity be preferably >=62
The polyethylene glycol oxide initial by triol or tetrol of g/mol to≤400g/mol or >=92 g/mol to≤200g/mol is polynary
Alcohol.
Polyester ether polylol also can the alkoxylate of product by being obtained by the reaction of organic dicarboxylic acid Yu glycol
Prepare.The derivant of these acid that can use includes such as their anhydride, such as phthalic anhydride.
Polyacrylate polyol can pass through the radical polymerization of the ethylenically unsaturated monomers of hydroxyl or pass through hydroxyl
Ethylenically unsaturated monomers optionally and the free-radical polymerized incompatible acquisition of other ethylenically unsaturated monomers.The example includes acrylic acid
Ethyl ester, butyl acrylate, 2-EHA, isobornyl acrylate, methyl methacrylate, methacrylic acid second
Ester, butyl methacrylate, cyclohexyl methacrylate, isobornyl methacrylate, styrene, acrylic acid, acrylonitrile and/
Or methacrylonitrile.The suitably ethylenically unsaturated monomers particularly acrylic acid 2-hydroxy methacrylate of hydroxyl, methacrylic acid 2-
Hydroxy methacrylate, can by expoxy propane add on acrylic acid obtain Hydroxypropyl acrylate isomer mixture and ring can be passed through
Ethylene Oxide adds to the Hydroxypropyl methacrylate isomer mixture obtained on methacrylic acid.Terminal hydroxy group can also be for be protected
The form protected.Suitably radical initiator is selected from azo-compound, such as azo isobutyronitrile (AIBN), or selected from peroxide
Such as di-t-butyl peroxide.
In another embodiment, described isocyanate-reactive component A) comprise have >=200 mg KOH/g extremely
The short-chain polyol of the polyester ether polylol of the hydroxyl value of≤600 mg KOH/g and having >=800 mg KOH/g hydroxyl values.Close
Suitable polyester ether polylol especially difunctionality polyester ether polylol, it passes through oxyalkylene especially ethyleneoxide addition to adjacent benzene
Obtain on the mixture of dicarboxylic acid anhydride, diethylene glycol and ethylenediamine and there are >=275 mg KOH/g to≤325 mg KOH/g
OH value.This series products can be obtained with trade name Desmophen VP.PU 1431 by Bayer MaterialScience AG.
Described PEPA can also have >=the OH value of 290 mg KOH/g to≤320 mg KOH/g.Short-chain polyol is special
It is that there is >=the polyhydric alcohol of 2 to≤6 carbon atoms.Glycerol is preferred.This compound has the OH value of 1827 mg KOH/g.
Add short-chain polyol and allow to advantageously increase the polarity of polynary alcohol phase.
In one embodiment, component A) completely or partially by comprise equally hydrophobic parts and hydrophilic parts and
There is the isocyanate-reactive compound A2 of the average hydroxy functionality more than 1) constitute.These compounds A2) can carry equally
For surfactant function.Compound A2) hydrophobic parts comprise there is the saturated of at least 6 carbon atoms or undersaturated hydrocarbon
Chain, and wherein said hydrophilic parts comprises oxyalkylene units and/or ester units.Compound A2) example be described in WO
In 2012/146568.
Compound B2) example include the alkanol of alkoxylate, the alkyl phenol of alkoxylate, the fatty acid of alkoxylate,
The fatty acid ester being esterified with glycol or triol.
Compound A2) there is 4-18, preferably 8-16 and the HLB value of particularly preferred 10-15.Described hydrophobic parts comprises tool
There are at least 6 carbon atoms, preferably at least 8 carbon atoms, preferably at least 12 carbon atoms and particularly preferably at least 14 carbon atoms
Saturated or undersaturated hydrocarbon chain.
Isocyanate-reactive compound A2) saturated hydrocarbon chain such as can be by being esterified of polyhydric alcohol satisfied fatty acid
Arrive.Suitably an example of satisfied fatty acid is 2 ethyl hexanoic acid.Certainly, undersaturated hydrocarbon chain is except (H) C=C (H) shape
Saturation unit CH2 can also be contained outside the unit of formula.This can be by realizing with unsaturated fatty acid ester.Suitably
One example of unsaturated fatty acid is oleic acid ((Z)-9-octadecenoic acid).Can also use by natural oil such as soybean oil or dish
The mixture of the fatty acid that seed oil obtains.
Described isocyanate-reactive compound A2) it is preferably the compound of liquid at 20 DEG C, it preferably has less than
15 000 mPas, the viscosity of more preferably less than 5000 mPas.Viscosity can such as measure according to DIN 53019.
Isocyanate-reactive compound A2) hydrophilic region preferably comprise ethylene oxide unit [CH2 CH2 O]
And/or carboxylic ester units.Compound A2) can such as be obtained by the part alkoxylate of the polyhydric alcohol of at least trifunctional, with
The OH group making described polyhydric alcohol can be used for the esterification of fatty acid.Compound A2) additionally can such as by oleic acid with oneself two
The esterification of acid, trimethylolpropane and/or diethylene glycol obtains.Isocyanate-reactive compound A2) preferably per molecule has
Average OH group number be 1.5-5, particularly preferably 1.8-3.5 and 2.5-3.5.
In another embodiment, isocyanate-reactive compound A2) there are >=50 mg KOH/g to≤500
The hydroxyl value of mg KOH/g.This value can determine according to DIN 53240.The preferred scope of OH value be >=70 mg KOH/g to≤
400 mg KOH/g and particularly preferably 50 mg KOH/g to≤100 mg KOH/g and >=100 mg KOH/g to≤300
mg KOH/g.In the case of mixture, this refers to average OH value.
These embodiments can arbitrarily be mutually combined.Particularly preferably there are >=50 mg KOH/g to≤100 mg
The hydroxyl value of KOH/g and the isocyanate-reactive compound A2 that average OH group number is 1.8-3.5 of per molecule).
In another embodiment, described isocyanate-reactive compound A2) content based on this mixture total
Weight is calculated as >=0.5 weight % to≤40 weight %.Described content is preferably >=2 weight % to≤30 weight % and more preferably
>=5 weight % to≤20 weight %.
In another embodiment, described isocyanate-reactive compound A2) hydrophilic parts comprise beginning ester
Change the fatty acid of (eingeestert), and content gross weight based on the described mixture meter of the described fatty acid starting esterification
For >=0.5 weight % to≤25 weight %.Preferably content is >=2 weight % to≤15 weight %, particularly preferably >=4 weights
Amount % is to≤10 weight %.
In another embodiment, described isocyanate-reactive compound A2) by the polyhydric alcohol of part alkoxylate
Reaction with fatty acid can obtain.
The most described isocyanate-reactive compound A2) comprise the carboxylic acid of the sorbitan of alkoxylate
Ester.
Further preferably, described isocyanate-reactive compound A2) be the ester leading to formula (I):
(I)
Wherein w+x+y+z >=16 are to have >=the saturated or undersaturated hydrocarbon of 12 to≤18 carbon atoms to≤22 and R
Base.
One particularly preferred example is the polysorbate80 that formula (II) describes:
(II)
Wherein w+x+y+z=20.
The most described mixture additionally comprises other surface active agent composition E).
Suitably surfactant E) selection start to be not restricted by.Advantageously, described surfactant allows foaming
Agent is at isocyanate-reactive middle formation emulsion or microemulsion mutually.Specially suitable surfactant includes such as alkoxylate
Alkanol such as has >=the linear or branched alkanol of 6 to≤30 carbon atoms with there are >=5 to≤100 oxyalkylene lists
The ether of ployalkylene glycol of unit, the alkyl phenol of alkoxylate, the fatty acid of alkoxylate, the sorbitan of alkoxylate
Carboxylate (especially polysorbate80), fatty acid ester, polyalkylene amine, alkyl sodium sulfate ester, phosphatidylinositols, the table of fluorination
Face activating agent, comprise surfactant such as polysiloxane-polyoxyalkylene copolymer and/or the 2-Sulfosuccinic acid of polysiloxane group
Double (2-ethyl-1-hexyl) ester.The example of such surfactant include alkyl sodium sulfate ester or 2-Sulfosuccinic acid double (2-ethyl-
1-hexyl) ester.Described surface active agent composition E) it is preferably the compound of liquid at 20 DEG C, it preferably has less than 15 000
MPas, the viscosity of more preferably less than 5000 mPas.Viscosity can such as measure according to DIN 53019.
Described surface active agent composition E) number-average molecular weight Mn for example, >=100 g/mol that can have to≤8000
G/mol, preferably >=200 g/mol are to≤5000 g/mol and more preferably >=500 g/mol to≤2500 g/mol.
In one embodiment, described surface active agent composition E) hydrophobic parts comprise that to have at least 4 carbon former
Son, preferably at least 6 carbon atoms, preferably at least 12 carbon atoms and particularly preferably at least 14 carbon atoms saturated or unsaturated
Hydrocarbon chain.Surface active agent composition B) saturated or undersaturated hydrocarbon chain can such as pass through fatty acid alcohol (Fett
Urealkohol) or fatty acid oxirane or expoxy propane alkoxylate prepare.
The preparation of polyurethane foam uses supercritical or near-critical foaming agent B).In the present invention, following when meeting
During condition, there is near-critical condition: (TcT)/T≤0.4 and/or (pc− p)/p ≤ 0.4.Here, T is the method
In leading temperature, TcBeing the critical temperature of foaming agent or blowing agent blends, p is pressure leading in the method and pcIt is to send out
Infusion or the critical pressure of blowing agent blends.When following situation, preferably there is near-critical condition: (Tc–T)/T≤ 0.3
And/or (pc-p)/p≤0.3, particularly preferably (TcT)/T≤0.2 and/or (pc-p)/p≤ 0.2.Without being bound by theory
And think, by selecting suitable surface active agent composition, form supercritical comprising the middle mutually of isocyanate-reactive component
Or the emulsion of near-critical foaming agent or microemulsion.
Described foaming agent preferably can form the phase of oneself in the reactive mixture.Such as can use supercritical titanium dioxide
Carbon.Carbon dioxide can be formed in the course of reaction forming polyurethane foam, such as by isocyanates and water or anti-with acid
Should.The example of other foaming agent is linear C1-C6-hydrocarbon, branched C4-C6-hydrocarbon and ring-type C3-C6-hydrocarbon.The particular example of foaming agent
There are methane, ethane, propane, normal butane, iso-butane, pentane, isopentane, Pentamethylene., isohexane and/or hexamethylene.Additionally
Example has methane, ethane, propane, normal butane, iso-butane, pentane, isopentane, Pentamethylene., hexane, isohexane, 2,3-diformazan
Base butane and/or the part of hexamethylene or fluoridized derivant.Carbon dioxide or the carbon dioxide content that have are preferably used
More than 30 weight %, preferably greater than 50 weight % and the blowing agent blends of more preferably greater than 70 weight %.
Described foaming agent content in the reactant mixture comprising whole isocyanate-reactive component is based on described different
Polyisocyanate reactant component meter can be such as >=5 weight % to≤60 weight %.Described foaming agent is comprising component A), B),
C), D), E) and reactant mixture F) in content can be such as >=3 weight % to≤60 weight %, preferably >=4 weight %
To≤40 weight % and particularly preferably >=5 weight % extremely≤30 weight %.
Component C) it is polyisocyanates, i.e. there is >=the isocyanates of the NCO degree of functionality of 2.The reaction that accordingly, there exist mixes
Compound can react and obtain polyurethane, polyureas or polyisocyanurate foam.
This reactant mixture can such as directly produce in mixing head.
The example of this type of suitable polyisocyanates includes 1,4-fourth diisocyanate, 1,5-penta diisocyanate, 1,6-
Hexamethylene diisocyanate (HDI), isophorone diisocyanate (IPDI), 2,2,4-and/or 2,4,4-trimethyl-six are sub-
Double (4,4'-isocyanatocyclohexyl) methane of methyl diisocyanate, isomery or its there is the mixing of any content of isomer
Thing, 1,4-cyclohexylene diisocyanate, 1,4-phenylene diisocyanate, 2,4-and/or 2,6-toluene di-isocyanate(TDI) (TDI), 1,5-
Naphthalene diisocyanate, 2,2'-and/or 2,4'-and/or 4,4'-methyl diphenylene diisocyanate (MDI) and/or higher level are same
It is thing (polymeric MDI), double (2-isocyanato-acrylate-2-the yl)-benzene (TMXDI) of 1,3-and/or l, 4-, the double (isocyano of l, 3-
Close methyl) benzene (XDI) and containing 2,6-bis-isocyanato-caproic acid Arrcostab (lysine two Carbimide. of C1 to C6 alkyl
Ester).It is preferred from the isocyanates of methyl diphenylene diisocyanate series in the case.
In addition to above-mentioned polyisocyanates, it is also possible to certain content used along there is urea diketone, isocyanuric acid ester, amino
Formic acid esters, carbodiimide, uretonimine, allophanate, biuret, amide, imido are for oxadiazinediones and/or diazine three
The unmodified polyisocyanates such as 4-that the modifying diisocyanates of ketone structure and per molecule contain more than two NCO group is different
Cyanate radical closes methyl isophthalic acid, 8-octane diisocyanate (nonane triisocyanate) or triphenyl methane-4,4', 4 "-three Carbimide .s
Ester.
Described isocyanates can be by having >=isocyanates of the NCO degree of functionality of 2 with there are >=62 g/mol
The available prepolymer of reaction of the polyhydric alcohol of the molecular weight of extremely≤8000 g/mol and the OH degree of functionality of >=1.5 to≤6.
Certainly other conven-tional adjuvants and additive F can also be used) such as catalyst, fire retardant, releasing agent, filler etc.
To prepare polyurethane foam.
Described component A), B), C), D) and optional E) and optional F) preferably exist with following amount:
A) 0-60 weight %, particularly 10-60 weight %, preferably 15-50 weight %
B) 2-40 weight %, preferably 4-15 weight %
C+D) content sum is 20-70 weight %, preferably 30-60 weight %, wherein C): the ratio of weight percent D) is 0:
100-90:10, preferably 1:99-75:25.
E) 0-20 weight %, preferably 1-20 weight %, particularly preferred 1-15 weight %
F) 0-10 weight %, preferably 0.001-10 weight %.
Weight percent (" weight % ") compositions meter based on whole reactant mixture in each case, unless additionally
Explanation.In whole compositions, whole percentage rate sums are 100 weight %.
In the case of the content of component A is not 0, described polyisocyanate component C) and amphipathic isocyanates D) in
NCO group number and component A) isocyanate-reactive group number relative to each other can for example, >=50:100 to≤500:
The quantity ratio of 100.This parameter can also be >=160:100 to≤330:100 or >=80:100 to≤140:100.
According to the present invention, by foaming agent B) with amphipathic isocyanates D) mix, wherein make foaming agent be in supercritical or
Near-critical state.Component B) component C can also be previously positioned at) and mixture D) in.
By component B) completely or partially at amphipathic isocyanates D) or at isocyanate component C) and mixture D)
Middle emulsifying.A part component B) component A2 can also comprised) and NCO reactive compounds A) in emulsifying.
Comprise component A), B), C), D) and optional E) and optional F) polyurethane system may then pass through component
A) with optionally except isocyanate component C) and D) in addition to other component and amphipathic isocyanates and polyisocyanates such as
High-pressure mixing head is mixed to get, amphipathic isocyanates D described at least a part of which) or described amphipathic isocyanates and polyisocyanate
Cyanate C) mixture contain foaming agent, it is supercritical or near-critical state and mixing that this foaming agent is in for foaming agent
Condition in Tou is supercritical or near-critical for foaming agent.
In one embodiment, component A) (it optionally contains other component) equally contain supercritical or closely face
The foaming agent of boundary's state.When component A) containing providing the NCO reactive compounds A2 of surfactant function) time or work as
It is additionally present component E) time, this is possible.
Can be such as >=40 bar to≤300 bar for preparing the convenient pressure of described polyurethane foam.Properly
Temperature for example, >=10 DEG C to≤110 DEG C, preferably >=25 DEG C to≤80 DEG C.Particularly preferably CO2Pressure more than critical point
And temperature, i.e. >=73.7 bar and >=31 DEG C.
In another embodiment, described polyisocyanate component C) comprise the diphenyl methane of monomer and/or polymerization-
4,4'-diisocyanate.This type of polyisocyanates such as by Bayer MaterialScience as diphenyl methane-4,4'-
The mixture of the homologue of diisocyanate (MDI) and isomer and higher functional can with trade name Desmodur 44V70L
?.
In another embodiment, described polyurethane foam has >=20 kg/m3To≤160 kg/m3Apparent close
Degree.Apparent density can measure according to DIN EN 1602 and be preferably >=30 kg/m3To≤120 kg/m3More preferably >=
30 kg/m3To≤80 kg/m3.For the foam of the present invention, preferably application is adiabatic, be such as used for manufacturing insulation board,
Composite metal plate or adiabatic for refrigerator.
The method that the invention further provides for prepare polyurethane foam, it comprises the steps:
-component A will be comprised), B), C), D) and optional E) and optional F) mixture introduce in the mould of Guan Bi, Qi Zhongshe
Put described Guan Bi mould so that its internal volume and/or its internal leading pressure can be by outside shadows after introducing mixture
Ring and change.
-make to comprise component A), B), C), D) and optional E) and optional F) mixture stop in described Guan Bi mould >=
The scheduled time of 0 second;With
-increase the internal volume of described Guan Bi mould by external action and/or reduce the pressure that described Guan Bi mould inside is leading
Power.
One embodiment of the method for the present invention is made up of following steps:
-at an elevated pressure, compound A is such as provided in mixing head), B), C), D) and optional E) and optional F)
Mixture;With
-from mixing head, such as discharge described mixture, wherein leading in the mixture in discharge process pressure drop is as little as
Atmospheric pressure.
During discharging described mixture from mixing head, pressure drop as little as atmospheric pressure leading in the mixture.
Atmospheric pressure should be understood to particularly relate to >=the pressure of 0.9 bar to≤1.1 bar herein.Foaming agent is changed into Asia by this
Critical state and be preferably changed into gaseous state.Such as, reactant mixture can be incorporated into open mold from mixing head simply or
Person can be used continuously to manufacture sheet material, such as, carried out by free foaming equipment or Dual-conveying tall equipment.Understand according to the present invention
Ground includes, leaves mixing head and release of pressure at described reactant mixture and also sets up intermediate station between atmospheric pressure, wherein leading pressure
Power is between the pressure in mixing head and atmospheric pressure.
In an embodiment of the method for the present invention, providing compound A), B), C), D) and optional E) and times
The F of choosing) mixture after, the pressure of >=40 bar to the pressure of≤200 bar, preferably >=60 bar to≤150 bar
Power, the pressure of particularly preferably >=70 bar to≤120 bar accounts for leading.In mixing head, the downstream with mixing head can be deposited especially
In this state.Described pressure can also be >=80 bar to≤120 bar.Under this type of pressure, can keep for used
Infusion supercritical or near-critical condition.
In another embodiment of the method for the present invention, in mixing head or at the settling means downstream of mixing head,
With improve discharge comprise component A), B), C) and D) and optional E and optional F) mixture during flow resistance.This type of
The example of device can include orifice plate, grid, gap grid and/or sieve, and from flow direction, it is arranged on mixing head mixing
The downstream of room.The raising of flow resistance can affect the pressure that reactant mixture was had before discharging from mixing head targetedly
Power.The pressure so set can be less than the pressure in the component mixed process of reactant mixture.This allows to impact foaming
Agent microdroplet or the formation of foaming agent vesicle and expansion.Such device is such as described in WO 2001/98389 A1.
Embodiment as described above is intended to describe the present invention, the invention is not limited in this.Described embodiment is permissible
Combination in any, unless contrary by context is evident as.
Vocabulary:
Desmodur PU 1806: diphenyl methane-2,4'-diisocyanate and diphenyl methane-4,4'-diisocyanate
(MDI) mixture, Bayer MaterialScience AG
Isophthaloyl chloride, CAS 99-63-8, Fluka can obtain
Methoxy poly (ethylene glycol) 350, CAS 9004-74-4, Fluka can obtain
Ethyl hexanol, CAS 104-76-7, Fluka can obtain.
The preparation of amphipathic polyisocyanates
Embodiment 1
It is pre-placed the Desmodur PU1806 of 412.5 g and 1.1 g isophthaloyl chlorides and is heated to 40 DEG C.At 20 minutes
The most under agitation drip 137.5 g methoxy poly (ethylene glycol)s 350.Then temperature is increased to 80 DEG C and stirs 2 hours further.
Obtain the 551.2 amphipathic polyisocyanates of g (NCO content 22.05 %).
Embodiment 2
It is pre-placed the Desmodur PU1806 of 355.6 g and 1.1 g isophthaloyl chlorides and is heated to 40 DEG C.At 20 minutes
The most under agitation drip 192.5 g methoxy poly (ethylene glycol)s 350.Then temperature is increased to 80 DEG C and stirs 2 hours further.
Obtain the 552.10 amphipathic polyisocyanates of g (NCO content 17.18 %).
Embodiment 3
It is pre-placed the Desmodur PU1806 of 223.95 g and 1.19 g isophthaloyl chlorides and is heated to 40 DEG C.At 20 points
74.85 g ethyl hexanols are under agitation dripped in clock.Then temperature is increased to 80 DEG C and stirs 2 hours further.Obtain 300
The amphipathic polyisocyanates of g (NCO content 16.74 %).
Embodiment 4:
By amphipathic isocyanates and the CO of 10 weight % of embodiment 12(based on described amphipathic isocyanates meter) at 50 DEG C and
Mix under p=130 bar.This provides a kind of mixture, and it appears as single-phase with eyes, but the light being made by laser beam dissipates
Penetrating susceptible of proof is that microemulsion (causes scattering of light by the structure of mixture, and laser beam is visible in this phase, sees figure
1)。
Embodiment 5 and 6:
The amphipathic isocyanates using embodiment 2 and 3 repeats embodiment 4, obtains identical result in each case and (sees
Fig. 1).
Claims (15)
1. polyurethane, poly-isocyanurate or polyurea foam, it can obtain by the reaction of the mixture comprising following component:
A) optional isocyanate-reactive compound (" NCO reactive compounds ");
B) foaming agent, it is selected from linear, branched or ring-type C1-C6 hydrocarbon, linear, branched or ring-type C1-C6 hydrofluorocarbons, N2、
O2, argon and/or CO2, wherein said foaming agent B) and it is in supercritical or near critical state;
C) optional polyisocyanates;
D) amphipathic isocyanates;With
E) optional surfactant;With
F) other optional auxiliary agent and additive.
2. polyurethane as claimed in claim 1 or 2, poly-isocyanurate or polyurea foam, wherein said amphipathic Carbimide.
Ester has the HLB value of 1-18.
3. polyurethane as claimed in claim 1 or 2, poly-isocyanurate or polyurea foam, wherein said amphipathic Carbimide.
Ester has the HLB value of 2-17.
4. polyurethane as claimed in claim 1 or 2, poly-isocyanurate or polyurea foam, wherein said amphipathic Carbimide.
Ester has the HLB value of 3-16.
5. polyurethane, poly-isocyanurate or the polyurea foam as according to any one of claim 1-4, wherein said amphipathic
The content of isocyanates is calculated as 5-70 weight % based on whole composition weight.
6. polyurethane, poly-isocyanurate or the polyurea foam as according to any one of claim 1-5, wherein said amphipathic
The hydrophobic parts of isocyanates is to be selected to comprise to have the unitary of the saturated of at least 4 carbon atoms or aliphatic unsaturated hydrocarbon or polynary
The group of the alcohol of alcohol.
7. polyurethane, poly-isocyanurate or the polyurea foam as according to any one of claim 1-5, wherein said amphipathic
The hydrophilic parts of isocyanates is selected from simple function or the group of the alcohol of multifunctional polyoxyalkylene.
8. polyurethane, poly-isocyanurate or the polyurea foam as according to any one of claim 1-7, wherein said A)-F)
Whole compositions exists with following weight percent (weight %):
A) 0-60 weight %, preferably 10-60 weight %
B) 2-40 weight %,
C+D) 20-70 weight %, wherein C): the ratio of weight percent D) is 0:100-75:25, preferably 1:99-75:25,
E) 0-20 weight %,
F) 0-10 weight %,
Wherein all content sum is 100 weight %.
9. polyurethane, poly-isocyanurate or the polyurea foam as according to any one of claim 1-8, wherein component A) only or
Part is containing component A2), component A2) comprise hydrophobic parts and hydrophilic parts and there is the average hydroxy functionality more than 1,
Wherein said hydrophobic parts comprises and has the saturated of at least 6 carbon atoms or aliphatic unsaturated hydrocarbon, and
Wherein said hydrophilic parts comprises oxyalkylene units and/or ester units.
10. polyurethane as claimed in any one of claims 1-9 wherein, poly-isocyanurate or polyurea foam, wherein said polyisocyanate
Isocyanate component C) comprise the diphenyl methane-4,4'-diisocyanate of monomer and/or polymerization.
11. polyurethane, poly-isocyanurate or the polyurea foam as according to any one of claim 1-10, it has >=20
kg/m3To≤160 kg/m3Apparent density.
12. for preparing the side of polyurethane, poly-isocyanurate or polyurea foam as according to any one of claim 1-11
Method, it comprises the steps:
-component A will be comprised), B), C), D) and optional E) and optional F) mixture introduce in Guan Bi mould, Qi Zhongshe
Put described Guan Bi mould so that its internal volume and/or its internal leading pressure can pass through after introducing described mixture
External action changes;
-make to comprise component A), B), C), D) and optional E) and optional F) mixture stop in described Guan Bi mould >=
The scheduled time of 0 second;With
-increase the internal volume of described Guan Bi mould by external action and/or reduce the pressure that described Guan Bi mould inside is leading
Power.
13. for preparing the side of polyurethane, poly-isocyanurate or polyurea foam as according to any one of claim 1-11
Method, it comprises the steps:
-at an elevated pressure provide as one or more in claim 1-10 described in compound A), B), C), D) and times
The E of choosing) and optional F) mixture;With
-discharge described mixture, wherein leading in the mixture in discharge process pressure drop as little as atmospheric pressure.
14. methods as described in claim 12 or 13, wherein by component B) be previously positioned at whole or in part amphipathic different
Cyanate D) in or at isocyanate component C) and mixture D) in.
15. methods as claimed in claim 14, wherein by a part component B) be previously positioned at comprise component A2) NCO
Reactive compounds A) in.
Applications Claiming Priority (3)
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EP13192109.0 | 2013-11-08 | ||
EP13192109 | 2013-11-08 | ||
PCT/EP2014/074038 WO2015067751A1 (en) | 2013-11-08 | 2014-11-07 | Polyurethane foam and process for producing same |
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CN105829385A true CN105829385A (en) | 2016-08-03 |
CN105829385B CN105829385B (en) | 2020-03-31 |
Family
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CN201480060657.5A Expired - Fee Related CN105829385B (en) | 2013-11-08 | 2014-11-07 | Polyurethane foam and preparation method thereof |
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US (1) | US10131759B2 (en) |
EP (1) | EP3066144B1 (en) |
JP (1) | JP2016537466A (en) |
KR (1) | KR20160084845A (en) |
CN (1) | CN105829385B (en) |
CA (1) | CA2928632A1 (en) |
MX (1) | MX2016005916A (en) |
TR (1) | TR201903415T4 (en) |
WO (1) | WO2015067751A1 (en) |
Cited By (1)
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CN112752780A (en) * | 2018-10-08 | 2021-05-04 | 陶氏环球技术有限责任公司 | Formulated polyol compositions |
Families Citing this family (2)
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KR102486203B1 (en) * | 2016-07-22 | 2023-01-11 | 뉴트리션 앤드 바이오사이언시스 유에스에이 4, 인크. | Polyurethane polymers containing polysaccharides |
ES2951007T3 (en) | 2016-07-29 | 2023-10-17 | Dow Global Technologies Llc | insulating device |
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Also Published As
Publication number | Publication date |
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MX2016005916A (en) | 2016-07-13 |
KR20160084845A (en) | 2016-07-14 |
EP3066144B1 (en) | 2018-12-26 |
WO2015067751A1 (en) | 2015-05-14 |
CA2928632A1 (en) | 2015-05-14 |
TR201903415T4 (en) | 2019-04-22 |
US10131759B2 (en) | 2018-11-20 |
US20160264749A1 (en) | 2016-09-15 |
CN105829385B (en) | 2020-03-31 |
JP2016537466A (en) | 2016-12-01 |
EP3066144A1 (en) | 2016-09-14 |
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