CN105080566A - Flue gas denitrification powder catalyst as well as preparation method and application thereof - Google Patents
Flue gas denitrification powder catalyst as well as preparation method and application thereof Download PDFInfo
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- CN105080566A CN105080566A CN201510505407.4A CN201510505407A CN105080566A CN 105080566 A CN105080566 A CN 105080566A CN 201510505407 A CN201510505407 A CN 201510505407A CN 105080566 A CN105080566 A CN 105080566A
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- Prior art keywords
- catalyst
- source
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- manganese
- oxide
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- 239000003054 catalyst Substances 0.000 title claims abstract description 189
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 39
- 239000003546 flue gas Substances 0.000 title claims abstract description 39
- 239000000843 powder Substances 0.000 title claims abstract description 16
- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- 239000010936 titanium Substances 0.000 claims abstract description 59
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 claims abstract description 51
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 50
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 45
- 229910052684 Cerium Inorganic materials 0.000 claims abstract description 37
- 238000000034 method Methods 0.000 claims abstract description 36
- 239000011572 manganese Substances 0.000 claims abstract description 34
- 229910052742 iron Inorganic materials 0.000 claims abstract description 31
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 29
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910052751 metal Inorganic materials 0.000 claims abstract description 26
- 239000002184 metal Substances 0.000 claims abstract description 26
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 25
- 239000010949 copper Substances 0.000 claims abstract description 25
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 25
- 229910052802 copper Inorganic materials 0.000 claims abstract description 23
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 17
- 239000010955 niobium Substances 0.000 claims abstract description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 14
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims abstract description 13
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 claims abstract description 13
- 239000010941 cobalt Substances 0.000 claims abstract description 12
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 11
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 11
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 9
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 8
- 239000011733 molybdenum Substances 0.000 claims abstract description 8
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 8
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000000975 co-precipitation Methods 0.000 claims abstract description 7
- 229910000484 niobium oxide Inorganic materials 0.000 claims abstract description 5
- 229910001930 tungsten oxide Inorganic materials 0.000 claims abstract description 5
- 238000000746 purification Methods 0.000 claims abstract description 3
- 239000000243 solution Substances 0.000 claims description 47
- 239000011259 mixed solution Substances 0.000 claims description 32
- HSJPMRKMPBAUAU-UHFFFAOYSA-N cerium(3+);trinitrate Chemical compound [Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O HSJPMRKMPBAUAU-UHFFFAOYSA-N 0.000 claims description 31
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 30
- -1 ferriferous oxide Chemical compound 0.000 claims description 29
- 229910052748 manganese Inorganic materials 0.000 claims description 27
- 239000000203 mixture Substances 0.000 claims description 27
- 239000012065 filter cake Substances 0.000 claims description 23
- VCJMYUPGQJHHFU-UHFFFAOYSA-N iron(3+);trinitrate Chemical compound [Fe+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VCJMYUPGQJHHFU-UHFFFAOYSA-N 0.000 claims description 18
- 238000005406 washing Methods 0.000 claims description 16
- 229910052758 niobium Inorganic materials 0.000 claims description 15
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 15
- 239000000725 suspension Substances 0.000 claims description 13
- 239000008367 deionised water Substances 0.000 claims description 12
- 229910021641 deionized water Inorganic materials 0.000 claims description 12
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 claims description 12
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 11
- 238000001556 precipitation Methods 0.000 claims description 11
- 238000000967 suction filtration Methods 0.000 claims description 11
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 claims description 10
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 10
- OERNJTNJEZOPIA-UHFFFAOYSA-N zirconium nitrate Chemical compound [Zr+4].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O OERNJTNJEZOPIA-UHFFFAOYSA-N 0.000 claims description 10
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 claims description 9
- 229910001981 cobalt nitrate Inorganic materials 0.000 claims description 9
- 229910000349 titanium oxysulfate Inorganic materials 0.000 claims description 9
- 229910052721 tungsten Inorganic materials 0.000 claims description 9
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 8
- 239000004202 carbamide Substances 0.000 claims description 8
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 claims description 8
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 claims description 8
- 239000010937 tungsten Substances 0.000 claims description 8
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 7
- 230000032683 aging Effects 0.000 claims description 5
- 229940071125 manganese acetate Drugs 0.000 claims description 5
- UOGMEBQRZBEZQT-UHFFFAOYSA-L manganese(2+);diacetate Chemical compound [Mn+2].CC([O-])=O.CC([O-])=O UOGMEBQRZBEZQT-UHFFFAOYSA-L 0.000 claims description 5
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 5
- 239000011609 ammonium molybdate Substances 0.000 claims description 4
- 235000018660 ammonium molybdate Nutrition 0.000 claims description 4
- 229940010552 ammonium molybdate Drugs 0.000 claims description 4
- 229910000420 cerium oxide Inorganic materials 0.000 claims description 4
- OZECDDHOAMNMQI-UHFFFAOYSA-H cerium(3+);trisulfate Chemical compound [Ce+3].[Ce+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O OZECDDHOAMNMQI-UHFFFAOYSA-H 0.000 claims description 4
- 229910000428 cobalt oxide Inorganic materials 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 229910000476 molybdenum oxide Inorganic materials 0.000 claims description 4
- 229910000480 nickel oxide Inorganic materials 0.000 claims description 4
- XNHGKSMNCCTMFO-UHFFFAOYSA-D niobium(5+);oxalate Chemical compound [Nb+5].[Nb+5].[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O XNHGKSMNCCTMFO-UHFFFAOYSA-D 0.000 claims description 4
- URLJKFSTXLNXLG-UHFFFAOYSA-N niobium(5+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Nb+5].[Nb+5] URLJKFSTXLNXLG-UHFFFAOYSA-N 0.000 claims description 4
- CMOAHYOGLLEOGO-UHFFFAOYSA-N oxozirconium;dihydrochloride Chemical compound Cl.Cl.[Zr]=O CMOAHYOGLLEOGO-UHFFFAOYSA-N 0.000 claims description 4
- 230000001376 precipitating effect Effects 0.000 claims description 4
- 229910021380 Manganese Chloride Inorganic materials 0.000 claims description 3
- GLFNIEUTAYBVOC-UHFFFAOYSA-L Manganese chloride Chemical compound Cl[Mn]Cl GLFNIEUTAYBVOC-UHFFFAOYSA-L 0.000 claims description 3
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical group [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 claims description 3
- 239000012153 distilled water Substances 0.000 claims description 3
- 239000011565 manganese chloride Substances 0.000 claims description 3
- 235000002867 manganese chloride Nutrition 0.000 claims description 3
- 229940099607 manganese chloride Drugs 0.000 claims description 3
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 claims description 3
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 claims description 3
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 claims description 3
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 claims description 3
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 3
- YHBDIEWMOMLKOO-UHFFFAOYSA-I pentachloroniobium Chemical group Cl[Nb](Cl)(Cl)(Cl)Cl YHBDIEWMOMLKOO-UHFFFAOYSA-I 0.000 claims description 3
- 238000005245 sintering Methods 0.000 claims description 3
- 239000005955 Ferric phosphate Substances 0.000 claims description 2
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 claims description 2
- MQRWBMAEBQOWAF-UHFFFAOYSA-N acetic acid;nickel Chemical compound [Ni].CC(O)=O.CC(O)=O MQRWBMAEBQOWAF-UHFFFAOYSA-N 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- 229940011182 cobalt acetate Drugs 0.000 claims description 2
- GVPFVAHMJGGAJG-UHFFFAOYSA-L cobalt dichloride Chemical compound [Cl-].[Cl-].[Co+2] GVPFVAHMJGGAJG-UHFFFAOYSA-L 0.000 claims description 2
- MULYSYXKGICWJF-UHFFFAOYSA-L cobalt(2+);oxalate Chemical compound [Co+2].[O-]C(=O)C([O-])=O MULYSYXKGICWJF-UHFFFAOYSA-L 0.000 claims description 2
- QAHREYKOYSIQPH-UHFFFAOYSA-L cobalt(II) acetate Chemical compound [Co+2].CC([O-])=O.CC([O-])=O QAHREYKOYSIQPH-UHFFFAOYSA-L 0.000 claims description 2
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 claims description 2
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 claims description 2
- AAQNGTNRWPXMPB-UHFFFAOYSA-N dipotassium;dioxido(dioxo)tungsten Chemical compound [K+].[K+].[O-][W]([O-])(=O)=O AAQNGTNRWPXMPB-UHFFFAOYSA-N 0.000 claims description 2
- 229940032958 ferric phosphate Drugs 0.000 claims description 2
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 claims description 2
- RUTXIHLAWFEWGM-UHFFFAOYSA-H iron(3+) sulfate Chemical compound [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 claims description 2
- 229910000399 iron(III) phosphate Inorganic materials 0.000 claims description 2
- 229910000360 iron(III) sulfate Inorganic materials 0.000 claims description 2
- 229940078494 nickel acetate Drugs 0.000 claims description 2
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 claims description 2
- 239000011684 sodium molybdate Substances 0.000 claims description 2
- 235000015393 sodium molybdate Nutrition 0.000 claims description 2
- TVXXNOYZHKPKGW-UHFFFAOYSA-N sodium molybdate (anhydrous) Chemical compound [Na+].[Na+].[O-][Mo]([O-])(=O)=O TVXXNOYZHKPKGW-UHFFFAOYSA-N 0.000 claims description 2
- XMVONEAAOPAGAO-UHFFFAOYSA-N sodium tungstate Chemical compound [Na+].[Na+].[O-][W]([O-])(=O)=O XMVONEAAOPAGAO-UHFFFAOYSA-N 0.000 claims description 2
- 230000003068 static effect Effects 0.000 claims description 2
- ZXAUZSQITFJWPS-UHFFFAOYSA-J zirconium(4+);disulfate Chemical compound [Zr+4].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZXAUZSQITFJWPS-UHFFFAOYSA-J 0.000 claims description 2
- 239000003153 chemical reaction reagent Substances 0.000 claims 3
- 238000002156 mixing Methods 0.000 claims 3
- XTEGARKTQYYJKE-UHFFFAOYSA-M Chlorate Chemical compound [O-]Cl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-M 0.000 claims 2
- BNUDRLITYNMTPD-UHFFFAOYSA-N acetic acid;zirconium Chemical compound [Zr].CC(O)=O BNUDRLITYNMTPD-UHFFFAOYSA-N 0.000 claims 1
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 claims 1
- 229910000333 cerium(III) sulfate Inorganic materials 0.000 claims 1
- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 claims 1
- 150000001455 metallic ions Chemical class 0.000 claims 1
- 238000010531 catalytic reduction reaction Methods 0.000 abstract description 12
- 239000002994 raw material Substances 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 10
- 239000000654 additive Substances 0.000 abstract description 9
- 230000003197 catalytic effect Effects 0.000 abstract description 9
- 230000000607 poisoning effect Effects 0.000 abstract description 9
- 231100000572 poisoning Toxicity 0.000 abstract description 7
- 231100000252 nontoxic Toxicity 0.000 abstract description 2
- 230000003000 nontoxic effect Effects 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract 1
- VVRQVWSVLMGPRN-UHFFFAOYSA-N oxotungsten Chemical class [W]=O VVRQVWSVLMGPRN-UHFFFAOYSA-N 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 120
- 230000000052 comparative effect Effects 0.000 description 72
- 238000003756 stirring Methods 0.000 description 29
- 239000007789 gas Substances 0.000 description 26
- 239000002131 composite material Substances 0.000 description 25
- 239000002244 precipitate Substances 0.000 description 18
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 16
- 239000000017 hydrogel Substances 0.000 description 16
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 15
- 229910052757 nitrogen Inorganic materials 0.000 description 15
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 11
- 229910010413 TiO 2 Inorganic materials 0.000 description 11
- 238000010009 beating Methods 0.000 description 10
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 9
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 9
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 8
- 239000011833 salt mixture Substances 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
- 229910052739 hydrogen Inorganic materials 0.000 description 7
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 6
- 239000011593 sulfur Substances 0.000 description 6
- 229910052717 sulfur Inorganic materials 0.000 description 6
- 150000000703 Cerium Chemical class 0.000 description 5
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 5
- 150000002739 metals Chemical class 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 4
- 229910021529 ammonia Inorganic materials 0.000 description 4
- 238000001354 calcination Methods 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 238000005470 impregnation Methods 0.000 description 4
- 229910006404 SnO 2 Inorganic materials 0.000 description 3
- KCZDRKPSIWVTAF-UHFFFAOYSA-N [W].[Zr].[Ce] Chemical compound [W].[Zr].[Ce] KCZDRKPSIWVTAF-UHFFFAOYSA-N 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- BGPPZWKWXPLHRJ-UHFFFAOYSA-N cerium molybdenum zirconium Chemical compound [Mo][Zr][Ce] BGPPZWKWXPLHRJ-UHFFFAOYSA-N 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000003245 coal Substances 0.000 description 3
- 229910000431 copper oxide Inorganic materials 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 239000000499 gel Substances 0.000 description 3
- 235000006408 oxalic acid Nutrition 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000006722 reduction reaction Methods 0.000 description 3
- 230000002195 synergetic effect Effects 0.000 description 3
- 229910052720 vanadium Inorganic materials 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 2
- 239000005751 Copper oxide Substances 0.000 description 2
- 206010027439 Metal poisoning Diseases 0.000 description 2
- LJMBMBZSPWLKMV-UHFFFAOYSA-N [Ce].[Ti].[Fe] Chemical compound [Ce].[Ti].[Fe] LJMBMBZSPWLKMV-UHFFFAOYSA-N 0.000 description 2
- MGOGYMBNCSKGNS-UHFFFAOYSA-N [Fe].[Mn].[Ti].[Ce] Chemical group [Fe].[Mn].[Ti].[Ce] MGOGYMBNCSKGNS-UHFFFAOYSA-N 0.000 description 2
- MXOSECBTSFQUJS-UHFFFAOYSA-N [O-2].[Ti+4].[V+5] Chemical compound [O-2].[Ti+4].[V+5] MXOSECBTSFQUJS-UHFFFAOYSA-N 0.000 description 2
- KMCMOAZJYDHQRZ-UHFFFAOYSA-N cerium niobium zirconium Chemical compound [Nb][Zr][Ce] KMCMOAZJYDHQRZ-UHFFFAOYSA-N 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000012717 electrostatic precipitator Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical group 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 2
- DUFCMRCMPHIFTR-UHFFFAOYSA-N 5-(dimethylsulfamoyl)-2-methylfuran-3-carboxylic acid Chemical compound CN(C)S(=O)(=O)C1=CC(C(O)=O)=C(C)O1 DUFCMRCMPHIFTR-UHFFFAOYSA-N 0.000 description 1
- 229910004664 Cerium(III) chloride Inorganic materials 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- SPOQSWFEPFFHCR-UHFFFAOYSA-N [Ce].[Mn].[Co] Chemical group [Ce].[Mn].[Co] SPOQSWFEPFFHCR-UHFFFAOYSA-N 0.000 description 1
- SUKBAVQWEDTODV-UHFFFAOYSA-N [Fe].[Mn].[Ti].[Zr] Chemical group [Fe].[Mn].[Ti].[Zr] SUKBAVQWEDTODV-UHFFFAOYSA-N 0.000 description 1
- XHCLAFWTIXFWPH-UHFFFAOYSA-N [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] Chemical class [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] XHCLAFWTIXFWPH-UHFFFAOYSA-N 0.000 description 1
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Abstract
本发明涉及一种烟气脱硝粉体催化剂、制备方法及其用途。该催化剂包括作为主要组分的二氧化钛和氧化锰与助剂,助剂为锆、铜、钼、铈、铁、镍、钴、铌或钨氧化物中的任意三种或者三种以上的组合,其中Mn/Ti的摩尔比为(0.01~1.0),助剂中的各金属与钛金属元素的摩尔比均独立地为(0.01~1.0)。本发明的催化剂采用共沉淀方法制备。该催化剂可用于固定源及移动源中烟气中氮氧化物的选择性催化还原(NH3-SCR)净化过程。所述催化剂采用无毒无害的原料,具有制备方法简便、催化活性高、N2选择性高、活性窗口宽、可抗低浓度的SO2中毒与水蒸气中毒和环境友好等优点。The invention relates to a flue gas denitrification powder catalyst, a preparation method and an application thereof. The catalyst includes titanium dioxide and manganese oxide as main components and additives, and the additives are any three or more combinations of zirconium, copper, molybdenum, cerium, iron, nickel, cobalt, niobium or tungsten oxides, Wherein the molar ratio of Mn/Ti is (0.01-1.0), and the molar ratios of each metal in the auxiliary agent to the titanium metal element are all independently (0.01-1.0). The catalyst of the present invention is prepared by co-precipitation method. The catalyst can be used in the selective catalytic reduction (NH 3 -SCR) purification process of nitrogen oxides in flue gas from stationary sources and mobile sources. The catalyst adopts non-toxic and harmless raw materials, and has the advantages of simple preparation method, high catalytic activity, high N2 selectivity, wide activity window, resistance to low - concentration SO2 poisoning and water vapor poisoning, and environmental friendliness.
Description
技术领域technical field
本发明属于催化剂制备技术领域,具体涉及一种烟气脱硝粉体催化剂、制备方法及其应用。The invention belongs to the technical field of catalyst preparation, and in particular relates to a flue gas denitrification powder catalyst, a preparation method and an application thereof.
背景技术Background technique
随着我国经济的发展,能源消耗量,特别是石化能源的消耗量大幅度增加。与此相应,大气的污染程度也日益加剧,以煤为主的能源结构是影响我国大气环境质量的主要因素。With the development of my country's economy, energy consumption, especially petrochemical energy consumption, has increased significantly. Correspondingly, the degree of air pollution is also increasing day by day, and the energy structure dominated by coal is the main factor affecting the quality of my country's air environment.
目前,我国95%以上的火电厂是以燃煤为主,短期内难以改变。燃煤过程中排放的二氧化硫、二氧化碳、氮氧化物和粉尘分别占我国排放量的87%、71%、67%和60%。我国能源消耗占世界的8%~9%,但NOx排放量却达约10%;其中由燃煤所释放的NOx占到全国NO排放总量的67%。At present, more than 95% of thermal power plants in my country are mainly coal-fired, and it is difficult to change in the short term. Sulfur dioxide, carbon dioxide, nitrogen oxides and dust emitted during coal combustion account for 87%, 71%, 67% and 60% of my country's emissions, respectively. China's energy consumption accounts for 8% to 9% of the world's total, but its NOx emissions reach about 10%. Among them, the NOx released by coal combustion accounts for 67% of the country's total NOx emissions.
氮氧化合物,包括NO、NO2、N2O、N2O3等,是空气污染物的主要来源之一,会对于人体呼吸系统造成危害,同时也是光化学烟雾和酸雨的重要成因。国外经验表明,以NH3为还原剂的选择形催化还原技术(SCR)是目前有关烟气脱硝最有效的方法。Nitrogen oxides, including NO, NO 2 , N 2 O, N 2 O 3 , etc., are one of the main sources of air pollutants, which can cause harm to the human respiratory system, and are also important causes of photochemical smog and acid rain. Foreign experience shows that selective catalytic reduction technology (SCR) using NH 3 as reducing agent is currently the most effective method for flue gas denitrification.
在固定源烟气中NOx的消除技术主要有两种,一种是还原法,一种是氧化法。还原法包括选择性催化还原和非选择性催化还原。选择性催化还原(SCR)受锅炉运行条件影响较小,易于控制,脱硝效率很高(可达90%以上),氨气逃逸率低,需采用催化剂,投资和运行费用较高,技术应用成熟。选择性非催化还原(SNCR)是用液氨、尿素等还原剂喷入炉内与NOx进行选择性反应,具有设备简单,投资运行费用低等优点,但脱硝效率仅为30~50%,且氨逃逸率高,应用受到极大限制。氧化法(LOTOxTM技术)利用强氧化剂(O3)将难溶于水的NO氧化为易溶于水的N2O3和N2O5的高价态的氮氧化物并通过洗涤塔吸收溶解。O3的制备费用较高,臭氧发生器效率低、电耗大、占地大,成本限制该技术的应用。SCR工艺目前应用最多,最为成熟的技术。NH3-SCR技术的核心是SCR催化剂体系,SCR催化剂不同,其还原NOx的最佳温度区间不同。There are two main technologies for eliminating NOx in stationary source flue gas, one is reduction method and the other is oxidation method. Reduction methods include selective catalytic reduction and non-selective catalytic reduction. Selective catalytic reduction (SCR) is less affected by boiler operating conditions, easy to control, high denitrification efficiency (up to 90%), low ammonia escape rate, requires catalyst, high investment and operating costs, mature technology application . Selective non-catalytic reduction (SNCR) uses liquid ammonia, urea and other reducing agents to spray into the furnace to selectively react with NOx . It has the advantages of simple equipment and low investment and operation costs, but the denitrification efficiency is only 30-50%. And ammonia escape rate is high, the application is greatly restricted. The oxidation method (LOTOxTM technology) utilizes a strong oxidant (O 3 ) to oxidize the poorly soluble NO into water-soluble N 2 O 3 and N 2 O 5 high-valence nitrogen oxides, which are absorbed and dissolved by the washing tower. The preparation cost of O 3 is relatively high, and the ozone generator has low efficiency, large power consumption, and large land occupation, and the cost limits the application of this technology. The SCR process is currently the most widely used and most mature technology. The core of NH 3 -SCR technology is the SCR catalyst system. Different SCR catalysts have different optimal temperature ranges for reducing NO x .
当前,V2O5/TiO2催化剂在商业上应用比较广泛,通过添加WO3、MO3、CeO2等助剂来提高催化剂的稳定性,反应温度维持在350℃以上,以避免SO2对催化剂的毒化作用,为此脱硝装置须要置于锅炉系统空气预热器和电除尘之前以满足对于反应温度的要求。这样,烟气中的高浓度的烟尘会影响催化剂的脱硝效率、稳定性和寿命。如果将含有高温SCR催化剂的脱硝装置置于脱硫之后,极大地降低了粉尘对催化剂的冲蚀和毒化作用,环境相对干净,设备改造更简单。因此,研制可以将脱硝装置置于电除尘之后的低温催化剂,既可以避免粉尘的影响,又可以利用烟气自身的余热进行SCR反应,所以研发低温、高活性、抗SO2和H2O毒化的SCR催化剂是目前国外烟气脱硝的研究热点。At present, V 2 O 5 /TiO 2 catalysts are widely used commercially. The stability of the catalyst is improved by adding additives such as WO 3 , MO 3 , and CeO 2 . The reaction temperature is maintained above 350°C to avoid the impact of SO 2 on The poisoning effect of the catalyst, for this reason the denitrification device must be placed before the air preheater of the boiler system and the electrostatic precipitator to meet the requirements for the reaction temperature. In this way, the high concentration of soot in the flue gas will affect the denitrification efficiency, stability and life of the catalyst. If the denitrification device containing high-temperature SCR catalyst is placed after desulfurization, the erosion and poisoning effect of dust on the catalyst will be greatly reduced, the environment will be relatively clean, and equipment modification will be simpler. Therefore, the development of a low-temperature catalyst that can place the denitrification device behind the electrostatic precipitator can not only avoid the influence of dust, but also use the waste heat of the flue gas itself to carry out the SCR reaction, so the research and development of low-temperature, high activity, anti-SO 2 and H 2 O poisoning The SCR catalyst is currently a research hotspot in flue gas denitrification abroad.
近年来,环境友好型的NH3-SCR催化剂受到了广泛关注。CN1724149A公开的催化剂是以二氧化钛为载体,两种或者两种以上的变价金属或氧化物为催化剂助剂,催化剂的还原效率保持在82%以上。CN103182312A公开的催化剂是使用浸渍法以TiO2为载体,负载Mn、Ce和Nb的氧化物,在反应温度为80-200℃范围内对高水蒸气含量的烟气脱硝转化率达到50%以上。姚瑶等(姚瑶等,钛纳米管负载锰催化剂的低温选择性催化还原脱硝性能,燃料化学学报,2011(9))采用了浸渍法制备了MnOx/TiNT催化剂,NO的转化率达到95%以上。邓珊珊等(邓珊珊等,MnOx-SnO2/TiO2型催化剂低温NH3选择性催化还原NO化工进展,2013)采用了分段负载的方式制备了MnOx-SnO2/TiO2在130-250℃温度范围内有较好的NO转化率。CN103055848A公开了一种掺杂稀土的低温脱硝催化剂及其制备方法,其主要活性元素为Mn、Fe、Ce,TiO2为载体,该低温催化剂在空速20000h-1,140~180℃的温度范围内,脱硝活性可达80~98%。Xu等(WenqingXu,YunboYu,ChangbinZhang,HongHe,SelectivecatalyticreductionofNObyNH3overaCe/TiO2catalyst.CatalysisCommunications9(2008)1453–1457)采用浸渍法制备的Ce/TiO2催化剂在250~375℃范围内实现95%以上NO转化率(GHSV=25000h-1),在300℃含3%H2O+100ppmSO2的烟气气氛下测试12h,NO转化率稳定性在90%(GHSV=50000h-1)。Shan等(WenpoShan,FudongLiu,HongHe,XiaoyanShi,ChangbinZhang,Anenvironmentally-benignCeO2-TiO2catalystfortheselectivecatalyticreductionofNOxwithNH3insimulateddieselexhaust.CatalysisToday184(2012)160-165)采用共沉淀法制备的CeO2-TiO2相比于Ce/TiO2(上文提到的)低温活性明显增加,尤其在反应温度为200℃时,NOx转化率提高了40%以上,CeO2-TiO2耐高空速能力和高温热稳定性也明显提高。Shan等(WenpoShan,FudongLiu,HongHe,XiaoyanShi,ChangbinZhang,AsuperiorCe-W-TimixedoxidecatalystfortheselectivecatalyticreductionofNOxwithNH3.AppliedCatalysisB:Environmental115–116(2012)100–106)通过掺杂过渡金属W制备出了CeWTiOx催化剂,可在很宽的操作温度窗口(250~400℃)内实现100%的NOx转化率和N2生成选择性(GHSV=250000h-1),同时具有优异的耐高空速性能、高温热稳定性,在300℃含5%H2O+100ppmSO2的烟气气氛下测试12h,NOx转化率由最初的100%降至60%(GHSV=250000h-1)。CN101069855A公开的催化剂是采用中孔分子筛等作为载体,杂多化合物为活性组分。该方法制备的催化剂在150℃时脱硝效率可达到92%。CN101028594A公开的催化剂包括载体和催化活性组分,所述活性组分为锰钴铈复合氧化物,采用浸渍方法将活性氧化物浸渍到载体上。CN103071506A公开了一种铁铈钛复合氧化物催化剂,采用过量尿素沉淀剂,在无SO2和水存在下,空速50000h-1时,在300~400℃时脱硝效率可达到85%以上,选择性为100%,在含水5%或含SO2100ppm时,在300℃、24h内能保持脱硝率90%。CN102764643A公开了一种抗碱金属和碱土金属中毒的钒钛氧化物催化剂,所述催化剂在钒钛氧化物催化剂中掺杂有元素Ce。所述催化剂具有优良的抗碱金属中毒的性能,尤其是掺杂的铈组分在提高了V2O5/(MoO3)x(WO3)1-x-TiO2催化剂抗碱金属中毒性能的同时,对其SCR催化剂活性无影响。CN103252232A公开了一种用于氨选择性催化还原氮氧化物的锆掺杂的钒基氧化物催化剂及其制备方法。所述催化剂是锆与钒的氧化物负载到钛钨粉表面所形成的金属氧化物催化剂。该发明通过锆掺杂的方法能够大幅改善传统钒基催化剂的高温稳定性和N2生成选择性等催化性能。CN103240079A公开了一种用于氨选择性催化还原氮氧化物的铈锆钨复合氧化物催化剂、制备方法及其用途。所述催化剂是铈、锆与钨三种金属组成的金属复合氧化物。该发明采用无毒无害的原料,通过简单易行的方法制备出能适应高空速反应条件,并具有催化活性优异、N2生成选择性高、操作温度窗口宽等特点的铈锆钨复合氧化物催化剂。CN103816891A公开了一种铈钼锆复合氧化物催化剂,所述催化剂中Ce和Zr的摩尔比为1:2;Mo与Ce的摩尔比为0.1~1.5。该发明通过对铈钼锆复合氧化物催化剂中,铈、钼、锆三种元素比例的调节,获得了温度窗口宽,转化率高,热稳定性和抗烧结能力优异的用于氮氧化物转化的催化剂。CN104368329A公开了一种铈铌锆复合氧化物催化剂、制备方法及其用途。所述催化剂具有如下化学组成:CeNbaZr2Ox,其中a为0~1.0且不包括0。所述催化剂的低温活性优异、操作温度窗口宽、N2选择性高且NOx转化率高,可用于NH3-SCR反应。In recent years, environmentally friendly NH 3 -SCR catalysts have received extensive attention. The catalyst disclosed in CN1724149A uses titanium dioxide as a carrier, and two or more variable metals or oxides as catalyst promoters, and the reduction efficiency of the catalyst is kept above 82%. The catalyst disclosed in CN103182312A uses the impregnation method to use TiO2 as a carrier to support Mn, Ce and Nb oxides, and the denitrification conversion rate of flue gas with high water vapor content in the range of 80-200 °C can reach more than 50%. Yao Yao et al. (Yao Yao et al., Low-temperature selective catalytic reduction and denitrification performance of titanium nanotube-supported manganese catalysts, Journal of Fuel Chemistry, 2011 (9)) prepared MnO x /TiNT catalysts by impregnation method, and the conversion rate of NO reached 95%. %above. Deng Shanshan et al. (Deng Shanshan et al., MnO x -SnO 2 /TiO 2 catalyst low temperature NH 3 Selective Catalytic Reduction of NO Chemical Industry Progress, 2013) prepared MnO x -SnO 2 /TiO 2 at 130-250 It has a good NO conversion rate in the temperature range of ℃. CN103055848A discloses a low-temperature denitrification catalyst doped with rare earths and its preparation method. Its main active elements are Mn, Fe, Ce, and TiO 2 is used as a carrier. The denitrification activity can reach 80-98%. Xu et al. (WenqingXu, YunboYu, Changbin Zhang, HongHe, Selective catalytic reduction of NO by NH 3 overaCe/TiO 2 catalyst. Catalysis Communications 9(2008) 1453-1457) prepared by impregnation method Ce/TiO 2 catalyst can achieve more than 95% NO conversion in the range of 250-375 ℃ NO conversion rate (GHSV=25000h -1 ), tested at 300°C for 12h under a flue gas atmosphere containing 3% H 2 O + 100ppmSO 2 , the NO conversion rate was stable at 90% (GHSV=50000h -1 ). Shan et al. (WenpoShan, FudongLiu, HongHe, XiaoyanShi, Changbin Zhang, Anenvironmentally-benignCeO 2 -TiO 2 catalyst for the selective catalytic reduction of NOx with NH 3 stimulated dieselexhaust. CatalysisToday184(2012) 160-165) compared OeO 2 prepared by co-precipitation method with 2Ce/ OTiO 2 (mentioned above) low-temperature activity is significantly increased, especially when the reaction temperature is 200 ° C, the NOx conversion rate increased by more than 40%, CeO 2 -TiO 2 ability to withstand high space velocity and high temperature thermal stability are also significantly improved. Shan et al. (WenpoShan, FudongLiu, HongHe, XiaoyanShi, Changbin Zhang, AsuperiorCe-W-TimixedoxidecatalystfortheselectivecatalyticreductionofNOxwithNH 3 .AppliedCatalysisB:Environmental115–116(2012)100–106) prepared CeWTiOx catalysts with a wide range of transition metal W by doping, 100% NOx conversion rate and N 2 generation selectivity (GHSV=250000h -1 ) are realized within the operating temperature window (250-400°C). After testing for 12 hours under the flue gas atmosphere of 5% H 2 O+100 ppm SO 2 , the NO x conversion rate dropped from the initial 100% to 60% (GHSV=250000h -1 ). The catalyst disclosed in CN101069855A uses mesoporous molecular sieves as carriers, and heteropoly compounds as active components. The denitrification efficiency of the catalyst prepared by this method can reach 92% at 150°C. The catalyst disclosed in CN101028594A includes a carrier and a catalytic active component, the active component is a manganese-cobalt-cerium composite oxide, and the active oxide is impregnated on the carrier by an impregnation method. CN103071506A discloses an iron-cerium-titanium composite oxide catalyst, using excess urea precipitant, in the absence of SO2 and water, when the space velocity is 50000h -1 , the denitrification efficiency can reach more than 85% at 300-400 ° C, select The denitrification rate is 100%, and when the water content is 5% or the SO 2 content is 100ppm, the denitrification rate can maintain 90% within 24 hours at 300°C. CN102764643A discloses a vanadium-titanium oxide catalyst resistant to poisoning by alkali metals and alkaline earth metals. The catalyst is doped with element Ce in the vanadium-titanium oxide catalyst. The catalyst has excellent anti-alkali metal poisoning performance, especially the doped cerium component improves the anti-alkali metal poisoning performance of the V 2 O 5 /(MoO 3 ) x (WO 3 )1-x-TiO 2 catalyst At the same time, it has no effect on the SCR catalyst activity. CN103252232A discloses a zirconium-doped vanadium-based oxide catalyst for the selective catalytic reduction of nitrogen oxides by ammonia and a preparation method thereof. The catalyst is a metal oxide catalyst formed by loading zirconium and vanadium oxides on the surface of titanium-tungsten powder. The invention can greatly improve the catalytic performance of traditional vanadium-based catalysts such as high-temperature stability and N2 generation selectivity through the method of zirconium doping. CN103240079A discloses a cerium-zirconium-tungsten composite oxide catalyst for the selective catalytic reduction of nitrogen oxides by ammonia, a preparation method and an application thereof. The catalyst is a metal composite oxide composed of three metals: cerium, zirconium and tungsten. The invention adopts non-toxic and harmless raw materials, and prepares a cerium-zirconium-tungsten composite oxidation compound that can adapt to high space velocity reaction conditions, has excellent catalytic activity, high selectivity for N2 generation, and wide operating temperature window through a simple and easy method. material catalyst. CN103816891A discloses a cerium-molybdenum-zirconium composite oxide catalyst, the molar ratio of Ce and Zr in the catalyst is 1:2; the molar ratio of Mo and Ce is 0.1-1.5. By adjusting the proportion of cerium, molybdenum and zirconium in the cerium-molybdenum-zirconium composite oxide catalyst, the invention obtains a nitrogen oxide conversion catalyst with a wide temperature window, high conversion rate, excellent thermal stability and anti-sintering ability catalyst. CN104368329A discloses a cerium-niobium-zirconium composite oxide catalyst, a preparation method and an application thereof. The catalyst has the following chemical composition: CeNb a Zr 2 O x , wherein a is 0-1.0 and 0 is not included. The catalyst has excellent low-temperature activity, wide operating temperature window, high N2 selectivity and high NOx conversion rate, and can be used for NH3 -SCR reaction.
尽管上述系催化剂具有更高的反应活性、氮气选择性、较高的热稳定性与很宽的温度窗口,但是在高空速(60,000h-1)、含二氧化硫(≥100ppm)与水蒸气同时存在(10%H2O)的低温烟气中,NOx转化率并不是很高,稳定性也不高。Although the above-mentioned catalysts have higher reactivity, nitrogen selectivity, higher thermal stability and wide temperature window, they are not suitable for high space velocity (60,000h -1 ), containing sulfur dioxide (≥100ppm) and water vapor (10% H 2 O) low-temperature flue gas, the conversion rate of NO x is not very high, and the stability is not high.
发明内容Contents of the invention
为了开发新型环保绿色高效低温SCR脱硝催化剂,克服已有的脱硝催化剂在含二氧化硫(100ppm)与水蒸气(10%)同时存在的低温烟气中催化剂活性差、温度窗口窄、长周期稳定性不足,本发明的目的在于提供一种低温(100~200℃)烟气脱硝粉体催化剂、制备方法及其应用,所述催化剂在空速(60,000h-1)、低浓度二氧化硫(100ppm)与水蒸气(10%)的低温烟气中NOx转化率高,而且该催化剂的制备方法简单易行。In order to develop a new type of environmentally friendly, green, high-efficiency low-temperature SCR denitrification catalyst, to overcome the poor catalyst activity, narrow temperature window, and insufficient long-term stability of the existing denitrification catalysts in low-temperature flue gas containing sulfur dioxide (100ppm) and water vapor (10%) , the object of the present invention is to provide a low - temperature (100-200°C) flue gas denitrification powder catalyst, preparation method and application thereof. The conversion rate of NO x in low-temperature flue gas of steam (10%) is high, and the preparation method of the catalyst is simple and feasible.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种低温烟气脱硝粉体催化剂,包括作为主要组分的二氧化钛、氧化锰与助剂,助剂为铜氧化物、锆氧化物、钼氧化物、铈氧化物、铁氧化物、镍氧化物、钴氧化物、钨氧化物或铌氧化物中的任意三种或者三种以上的组合。A low-temperature flue gas denitrification powder catalyst, including titanium dioxide, manganese oxide and additives as main components, the additives are copper oxide, zirconium oxide, molybdenum oxide, cerium oxide, iron oxide, nickel oxide , cobalt oxide, tungsten oxide or niobium oxide, any three or a combination of three or more.
所述组合指,所述助剂是通过共沉淀方法合成的至少三种金属的复合氧化物。The combination means that the auxiliary agent is a composite oxide of at least three metals synthesized by a co-precipitation method.
所述助剂还可以为铜氧化物、锆氧化物、钼氧化物、铈氧化物、铁氧化物、镍氧化物、钴氧化物、钨氧化物或铌氧化物中的任意四种、任意物种、任意六种、任意七种、任意八种或者九种的组合。The auxiliary agent can also be any four or any species of copper oxide, zirconium oxide, molybdenum oxide, cerium oxide, iron oxide, nickel oxide, cobalt oxide, tungsten oxide or niobium oxide , any six, any seven, any eight or nine combinations.
优选地,Mn元素与Ti元素的摩尔比为0.01~1.0,例如0.01、0.02、0.05、0.1、0.2、0.3、0.4、0.5、0.6、0.7、0.8或0.9,优选地,Mn/Ti的摩尔比为0.01~0.5。Preferably, the molar ratio of Mn element to Ti element is 0.01-1.0, such as 0.01, 0.02, 0.05, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8 or 0.9, preferably, the molar ratio of Mn/Ti 0.01 to 0.5.
优选地,助剂中各金属与钛金属元素的摩尔比均独立地为0.01~1.0,例如0.01、0.02、0.05、0.1、0.2、0.3、0.4、0.5、0.6、0.7、0.8或0.9,优选地,所述金属与钛金属摩尔比为0.01~0.5。在该摩尔比范围的催化剂在空速(60,000h-1)的干净反应气氛下以及在空速(60,000h-1)、低浓度二氧化硫(100ppm)与水蒸气(10%)的低温烟气中NOx转化率均很高,其中,所述催化剂在高空速(60,000h-1)下,NOx转化率很高,其在100~200℃可以保持90%以上的转化率,所述催化剂在空速(60,000h-1)、低浓度二氧化硫(100ppm)与水蒸气(10%)的低温烟气中,在100~200℃依然可以保持80%以上的转化率。Preferably, the molar ratio of each metal in the additive to the titanium metal element is independently 0.01 to 1.0, such as 0.01, 0.02, 0.05, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8 or 0.9, preferably , the molar ratio of the metal to the titanium metal is 0.01-0.5. Catalysts in this molar ratio range can be used in a clean reaction atmosphere with a space velocity (60,000h -1 ) and in a low-temperature flue gas with a space velocity (60,000h -1 ) and a low concentration of sulfur dioxide (100ppm) and water vapor (10%) The conversion rates of NO x are all very high, wherein the catalyst has a high conversion rate of NO x at a high space velocity (60,000h -1 ), and it can maintain a conversion rate of more than 90% at 100-200°C. In the low-temperature flue gas with space velocity (60,000h -1 ), low concentration of sulfur dioxide (100ppm) and water vapor (10%), the conversion rate of more than 80% can still be maintained at 100-200°C.
示例性的本发明的烟气脱硝粉体催化剂为:Ti、Mn、Cu、Ni、Ce五种元素的摩尔比为1:0.4:0.2:0.02:0.1的钛锰铜镍铈复合氧化物催化剂;Ti、Mn、Fe、Cu、Zr和Ce六种元素的摩尔比为1:0.2:0.1:0.2:0.01:0.1的钛锰铁铜锆铈复合氧化物催化剂;Ti、Mn、Fe、Cu、Zr、Co六种元素的摩尔比为1:0.3:0.01:0.1:0.1:0.1的钛锰铁铜锆钴复合氧化物催化剂;Ti、Mn、Fe、W、Co、Ni、Ce七种元素的摩尔比为1:0.12:0.15:0.05:0.1:0.05:0.2的钛锰铁钨钴镍铈复合氧化物催化剂;Ti、Mn、Fe、Zr、Ce五种元素的摩尔比为1:0.4:0.05:0.05:0.2的钛锰铁锆铈复合氧化物催化剂;Ti、Mn、Cu、Nb、Ce五种元素的摩尔比为1:0.5:0.2:0.01:0.1的钛锰铜镍铈复合氧化物催化剂;Ti、Mn、Fe、Zr、Co、Ni和Ce七种元素的摩尔比为1:1.0:0.1:0.2:0.4:0.2:0.2的钛锰铁锆钴镍铈复合氧化物催化剂;Ti、Mn、Fe、Ni、Nb和Ce六种元素的摩尔比为1:0.25:0.2:0.6:0.05:0.2的钛锰铁镍铌铈复合氧化物催化剂;Ti、Mn、Cu、Co、Ce、Mo六种元素的摩尔比为1:0.5:0.2:0.01:1.0:0.01的钛锰铜钴铈钼复合氧化物催化剂。上述催化剂在空速(60,000h-1)下,NOx转化率很高,其在无硫无水的干净的氛围中100~200℃可以保持90%以上的转化率,所述催化剂在空速(60,000h-1)、含低浓度二氧化硫(100ppm)与水蒸气(10%)的烟气中NOx转化率很高,其在100~200℃依然可以保持80%以上的转化率,在200℃长时间反应,12小时内,依然可以保持90%以上的转化率。An exemplary flue gas denitrification powder catalyst of the present invention is a titanium-manganese-copper-nickel-cerium composite oxide catalyst in which the molar ratio of Ti, Mn, Cu, Ni, and Ce is 1:0.4:0.2:0.02:0.1; Titanium-manganese-iron-copper-zirconium-cerium composite oxide catalyst with the molar ratio of Ti, Mn, Fe, Cu, Zr and Ce six elements being 1:0.2:0.1:0.2:0.01:0.1; Ti, Mn, Fe, Cu, Zr , The molar ratio of the six elements of Co is 1:0.3:0.01:0.1:0.1:0.1 Timanganese-copper-zirconium-cobalt composite oxide catalyst; the molar ratio of the seven elements of Ti, Mn, Fe, W, Co, Ni, Ce Titanium-manganese-iron-tungsten-cobalt-nickel-cerium composite oxide catalyst with a ratio of 1:0.12:0.15:0.05:0.1:0.05:0.2; the molar ratio of Ti, Mn, Fe, Zr, and Ce is 1:0.4:0.05: 0.05:0.2 titanium manganese iron zirconium cerium composite oxide catalyst; Ti, Mn, Cu, Nb, Ce five elements molar ratio of 1:0.5:0.2:0.01:0.1 titanium manganese copper nickel cerium composite oxide catalyst; Ti, Mn, Fe, Zr, Co, Ni and Ce with a molar ratio of 1:1.0:0.1:0.2:0.4:0.2:0.2 titanium-manganese-iron-zirconium-cobalt-nickel-cerium composite oxide catalyst; Ti, Mn, Titanium-manganese-iron-nickel-niobium-cerium composite oxide catalyst with a molar ratio of Fe, Ni, Nb and Ce six elements of 1:0.25:0.2:0.6:0.05:0.2; six kinds of Ti, Mn, Cu, Co, Ce, Mo The molar ratio of elements is 1:0.5:0.2:0.01:1.0:0.01 titanium manganese copper cobalt cerium molybdenum composite oxide catalyst. The above-mentioned catalyst has a high conversion rate of NO x at a space velocity (60,000h -1 ), and it can maintain a conversion rate of more than 90% at 100-200°C in a clean atmosphere without sulfur and water. (60,000h -1 ), containing low concentrations of sulfur dioxide (100ppm) and water vapor (10%), the conversion rate of NO x is very high, and it can still maintain a conversion rate of more than 80% at 100-200°C. °C for a long time reaction, within 12 hours, the conversion rate of more than 90% can still be maintained.
本发明的目的之二在于提供一种如上所述的低温烟气脱硝粉体催化剂的制备方法,通过采用共沉淀法制备得到前述低温烟气脱硝粉体催化剂。The second object of the present invention is to provide a method for preparing the above-mentioned low-temperature flue gas denitrification powder catalyst, which is prepared by adopting the coprecipitation method to obtain the aforementioned low-temperature flue gas denitrification powder catalyst.
所述共沉淀方法包括以下步骤:The coprecipitation method comprises the following steps:
(1)称取可溶性铜源、锆源、钼源、铈源、铁源、镍源、钴源、钨源或铌源溶液中的任意三种或者三种以上的组合加入到可溶性钛源与锰源溶液(其加入量可通过助剂中的各金属与钛金属的摩尔比来确定)中,混合均匀,得到金属混合溶液;(1) Weigh any three or more combinations of soluble copper source, zirconium source, molybdenum source, cerium source, iron source, nickel source, cobalt source, tungsten source or niobium source solution into the soluble titanium source and In the manganese source solution (the amount of which can be determined by the molar ratio of each metal in the additive to titanium metal), mix evenly to obtain a metal mixed solution;
(2)将金属混合溶液与沉淀剂溶液混合,控制混合溶液的温度、pH值、搅拌速度和时间,使金属离子沉淀完全,然后静止老化,将得到的沉淀悬浊液分离得到滤饼,洗涤,干燥,焙烧,得到低温烟气脱硝粉体催化剂。(2) Mix the metal mixed solution with the precipitant solution, control the temperature, pH value, stirring speed and time of the mixed solution, make the metal ion precipitate completely, then static aging, separate the obtained precipitate suspension to obtain a filter cake, wash , dried, and roasted to obtain a low-temperature flue gas denitrification powder catalyst.
优选地,所述钛源选自四氯化钛、偏钛酸、硫酸氧钛或钛酸四丁酯中的任意一种或至少两种的混合物。Preferably, the titanium source is selected from any one or a mixture of at least two of titanium tetrachloride, metatitanic acid, titanyl sulfate or tetrabutyl titanate.
优选地,所述锰源选自硝酸锰、乙酸锰或氯化锰中的任意一种或者至少两种的混合物。Preferably, the manganese source is selected from any one or a mixture of at least two of manganese nitrate, manganese acetate or manganese chloride.
优选地,所述铜源选自硝酸铜、氯化铜或硫酸铜中的任意一种或者至少两种的混合物。Preferably, the copper source is selected from any one or a mixture of at least two of copper nitrate, copper chloride or copper sulfate.
优选地,所述锆源选自硝酸锆、氧氯化锆、醋酸锆或硫酸锆中的任意一种或者至少两种的混合物。Preferably, the zirconium source is selected from any one or a mixture of at least two of zirconium nitrate, zirconium oxychloride, zirconium acetate or zirconium sulfate.
优选地,所述钼源选自钼酸铵或/和钼酸钠。Preferably, the molybdenum source is selected from ammonium molybdate or/and sodium molybdate.
优选地,所述铈源选自硝酸铈、硫酸铈或氯化亚铈的任意一种或者至少两种的混合物。Preferably, the cerium source is selected from any one or a mixture of at least two of cerium nitrate, cerium sulfate or cerous chloride.
优选地,所述铁源选自硝酸铁、氯化铁、硫酸铁或磷酸铁中的任意一种或者至少两种的混合物。Preferably, the iron source is selected from any one or a mixture of at least two of ferric nitrate, ferric chloride, ferric sulfate or ferric phosphate.
优选地,所述镍源选自硝酸镍、乙酸镍或氯化镍中的任意一种或者至少两种的混合物。Preferably, the nickel source is selected from any one or a mixture of at least two of nickel nitrate, nickel acetate or nickel chloride.
优选地,所述钴源选自硝酸钴、氯化钴、醋酸钴或草酸钴中的任意一种或者至少两种的混合物。Preferably, the cobalt source is selected from any one or a mixture of at least two of cobalt nitrate, cobalt chloride, cobalt acetate or cobalt oxalate.
优选地,所述钨源选自钨酸铵、钨酸钾或钨酸钠中的任意一种或者至少两种的混合物。Preferably, the tungsten source is selected from any one or a mixture of at least two of ammonium tungstate, potassium tungstate or sodium tungstate.
优选地,所述铌源选自五氯化铌或/和草酸铌。Preferably, the niobium source is selected from niobium pentachloride or/and niobium oxalate.
优选地,所述沉淀剂为碳酸钠、氨水或尿素中的任意一种或者至少两种的混合物。Preferably, the precipitating agent is any one or a mixture of at least two of sodium carbonate, ammonia water or urea.
优选地,步骤(3)将金属混合溶液滴加到沉淀剂溶液中,或者将沉淀剂溶液滴加到金属混合溶液中。Preferably, in step (3), the mixed metal solution is added dropwise to the precipitant solution, or the precipitant solution is added dropwise to the mixed metal solution.
优选地,采用碳酸钠或氨水为沉淀剂时,控制混合溶液的温度为0~40℃,例如5℃、10℃、15℃、20℃、25℃、30℃或35℃,(即沉淀温度),采用尿素为沉淀剂时,控制混合溶液的温度为80~100℃,例如82℃、84℃、86℃、88℃、90℃、92℃、94℃、96℃或98℃(沉淀温度)。Preferably, when sodium carbonate or ammonia water is used as the precipitation agent, the temperature of the mixed solution is controlled to be 0 to 40°C, such as 5°C, 10°C, 15°C, 20°C, 25°C, 30°C or 35°C, (i.e. the precipitation temperature ), when urea is used as the precipitant, the temperature of the mixed solution is controlled to be 80 to 100°C, such as 82°C, 84°C, 86°C, 88°C, 90°C, 92°C, 94°C, 96°C or 98°C (precipitation temperature ).
优选地,控制混合溶液的pH值在6~12,例如6.5、7、7.5、8、8.5、9、9.5、10、10.5、11或11.5,优选8~11。pH值对沉淀物性能影响很大,不仅对金属盐水解、溶液的胶凝聚合速率、颗粒大小、初级粒子与二级粒子的堆积、晶相等有影响,而且对催化剂孔结构、强度及催化性能都有影响,当使用多种金属盐溶液生成沉淀,为使沉淀均匀,应对pH值加以控制。当多组分共同沉淀时,应考虑不同组分的溶度积不同。酸性溶液中过饱和度低,沉淀颗粒大,组分分布不均;碱性溶液中过饱和度高,沉淀颗粒小,组分分布均匀。Preferably, the pH value of the mixed solution is controlled at 6-12, such as 6.5, 7, 7.5, 8, 8.5, 9, 9.5, 10, 10.5, 11 or 11.5, preferably 8-11. The pH value has a great influence on the properties of the precipitate, not only the hydrolysis of the metal salt, the gelation rate of the solution, the particle size, the accumulation of the primary particle and the secondary particle, and the crystal phase, but also the catalyst pore structure, strength and catalytic performance. All have effects. When using a variety of metal salt solutions to generate precipitation, in order to make the precipitation uniform, the pH value should be controlled. When multiple components co-precipitate, the solubility products of different components should be considered. In the acidic solution, the supersaturation is low, the precipitate particles are large, and the components are unevenly distributed; in the alkaline solution, the supersaturation is high, the precipitate particles are small, and the components are evenly distributed.
优选地,控制搅拌时间为1~12h,优选1~6h。即,在本发明中,所述沉淀在搅拌条件下进行。Preferably, the stirring time is controlled to be 1-12 hours, preferably 1-6 hours. That is, in the present invention, the precipitation is performed under stirring conditions.
优选地,控制搅拌速度为100~4000转/分钟,优选600~1000转/分钟。Preferably, the stirring speed is controlled to be 100-4000 rpm, preferably 600-1000 rpm.
优选地,所述静置老化时间为1~24h,例如2h、4h、6h、8h、10h、12h、14h、16h、18h、20h或22h,优选6~12h。沉淀完全后,让新生的沉淀与母液一起放置一段时间,这个过程成为“老化”,目的是去除沉淀中包含的杂质以及让沉淀晶体生长增大晶体粒径,使其颗粒分布比较均匀。Preferably, the standing aging time is 1-24h, such as 2h, 4h, 6h, 8h, 10h, 12h, 14h, 16h, 18h, 20h or 22h, preferably 6-12h. After the precipitation is complete, let the newborn precipitate and the mother liquor be placed together for a period of time. This process is called "aging". The purpose is to remove the impurities contained in the precipitate and allow the precipitated crystal to grow and increase the crystal particle size to make the particle distribution more uniform.
优选地,将得到的沉淀悬浊液抽滤得到滤饼。Preferably, the obtained precipitated suspension is suction-filtered to obtain a filter cake.
优选地,采用去离子水或蒸馏水进行洗涤,洗涤次数2~4次,优选3次。具体洗涤方式例如为:向滤饼中加入适量去离子水或者蒸馏水进行打浆、搅拌和抽滤,如此重复洗涤,得到基本完全去除杂离子的水凝胶。Preferably, deionized water or distilled water is used for washing, and the washing times are 2 to 4 times, preferably 3 times. The specific washing method is, for example, adding an appropriate amount of deionized water or distilled water to the filter cake for beating, stirring and suction filtration, and repeated washing in this way to obtain a hydrogel that is substantially completely removed from impurities.
优选地,所述干燥的温度为80~120℃,优选100~120℃。Preferably, the drying temperature is 80-120°C, preferably 100-120°C.
优选地,所述干燥时间为3~24h,优选8~12h。Preferably, the drying time is 3-24 hours, preferably 8-12 hours.
优选地,所述焙烧温度为400~600℃,例如420℃、440℃、460℃、480℃、500℃、520℃、540℃、560℃或580℃,优选500℃;若焙烧温度低于400℃,会造成金属的氢氧化物分解不完全;若焙烧温度高于600℃,易造成催化剂的烧结,而且生成的TiO2发生晶型转变(锐钛矿相到金红石相),不利于脱硝反应。所述焙烧时间为4~8h,例如4.3h、4.6h、4.9h、5.2h、5.5h、5.8h、6.1h、6.4h、6.7h、7h、7.3h或7.6h,优选5h。Preferably, the calcination temperature is 400-600°C, such as 420°C, 440°C, 460°C, 480°C, 500°C, 520°C, 540°C, 560°C or 580°C, preferably 500°C; if the calcination temperature is lower than 400°C will cause incomplete decomposition of metal hydroxides; if the calcination temperature is higher than 600°C, it will easily cause sintering of the catalyst, and the generated TiO2 will undergo crystal transformation (anatase phase to rutile phase), which is not conducive to denitrification reaction. The calcination time is 4-8h, for example 4.3h, 4.6h, 4.9h, 5.2h, 5.5h, 5.8h, 6.1h, 6.4h, 6.7h, 7h, 7.3h or 7.6h, preferably 5h.
本发明的目的之三在于提供一种如上所述的烟气脱硝粉体催化剂的用途,所述催化剂用于固定源(如火电厂及炼油厂FCC催化裂化再生烟气脱硝)与移动源(如柴油车尾气)的氮氧化物净化。The third object of the present invention is to provide a kind of purposes of flue gas denitrification powder catalyst as above, and described catalyst is used for stationary source (such as thermal power plant and oil refinery FCC catalytic cracking regenerated flue gas denitrification) and mobile source (such as Nitrogen oxide purification of diesel vehicle exhaust).
与已有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明通过采用二氧化钛与氧化锰作为催化剂的主要活性成分,采用至少三种的过渡金属氧化物作为活性助剂,利用复合金属氧化物之间的协同效应,通过组分的优化,使得到的催化剂具有优异的抗SO2与水蒸气中毒性能,优异的长周期稳定性,且适应高空速。所述催化剂在空速(60,000h-1)下,NOx转化率很高,其在无硫无水的干净的氛围中100~200℃可以保持90%以上的转化率,所述催化剂在空速(60,000h-1)、含低浓度二氧化硫(100ppm)与水蒸气(10%)的烟气中NOx转化率很高,其在100~200℃依然可以保持80%以上的转化率,在200℃长时间反应,12小时内,依然可以保持90%以上的转化率。The present invention adopts titanium dioxide and manganese oxide as the main active components of the catalyst, adopts at least three kinds of transition metal oxides as active auxiliary agents, utilizes the synergistic effect between the composite metal oxides, and optimizes the components to make the obtained catalyst It has excellent resistance to SO 2 and water vapor poisoning, excellent long-term stability, and adapts to high space velocity. The catalyst has a high conversion rate of NO x at a space velocity (60,000h -1 ), and it can maintain a conversion rate of more than 90% at 100-200°C in a clean atmosphere without sulfur and water. The conversion rate of NO x in flue gas with low concentration of sulfur dioxide ( 100ppm ) and water vapor (10%) is very high, and it can still maintain a conversion rate of more than 80% at 100-200°C. The reaction at 200°C for a long time can still maintain a conversion rate of more than 90% within 12 hours.
而且,本发明所提供的催化剂的制备工艺更简单,所得的催化剂环保、廉价、高效,具有很大的比表面积(BET比表面积为100~200m2/g),并且具有优异的SCR脱硝活性。Moreover, the preparation process of the catalyst provided by the invention is simpler, and the obtained catalyst is environmentally friendly, cheap and efficient, has a large specific surface area (BET specific surface area is 100-200 m 2 /g), and has excellent SCR denitrification activity.
具体实施方式Detailed ways
下面通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below through specific embodiments.
实施例1Example 1
(1)配置硫酸氧钛、硝酸锰、硝酸铜、硝酸镍、硝酸铈溶液与10wt%碳酸钠溶液,将硫酸氧钛、硝酸锰、硝酸铜、硝酸镍、硝酸铈溶液混合均匀,得到混合溶液,控制混合溶液中Ti、Mn、Cu、Ni、Ce五种元素的摩尔比为1:0.4:0.2:0.02:0.1。(1) Configure titanyl sulfate, manganese nitrate, copper nitrate, nickel nitrate, cerium nitrate solution and 10wt% sodium carbonate solution, mix titanyl sulfate, manganese nitrate, copper nitrate, nickel nitrate and cerium nitrate solution evenly to obtain a mixed solution , control the molar ratio of Ti, Mn, Cu, Ni, Ce in the mixed solution to be 1:0.4:0.2:0.02:0.1.
(2)在25℃恒温水浴中,用碳酸钠溶液滴加上述的钛锰铜镍铈盐混合液,使钛、锰、铜、镍、铈离子沉淀完全,滴加结束后控制pH=9~11,搅拌3h,搅拌速度500转/分钟,静置老化6h。将得到的沉淀悬浊液抽滤得到滤饼,接着向滤饼中加入适量去离子水进行打浆、搅拌、抽滤,如此重复洗涤3次,得到基本完全去除氯离子的钛锰铜镍铈水凝胶;(2) In a constant temperature water bath at 25°C, add the above-mentioned titanium manganese copper nickel cerium salt mixture dropwise with sodium carbonate solution to completely precipitate titanium, manganese, copper, nickel, and cerium ions. 11. Stir for 3 hours at a stirring speed of 500 rpm, and leave to age for 6 hours. Suction filter the obtained precipitated suspension to obtain a filter cake, then add an appropriate amount of deionized water to the filter cake for beating, stirring, and suction filtration, and repeat the washing for 3 times in this way to obtain titanium manganese copper nickel cerium water with substantially complete removal of chloride ions gel;
(3)水凝胶在110℃烘箱中干燥5h后,置于马弗炉中,在500℃焙烧5h,得到催化剂1。(3) The hydrogel was dried in an oven at 110° C. for 5 hours, then placed in a muffle furnace, and calcined at 500° C. for 5 hours to obtain Catalyst 1 .
实施例2Example 2
(1)配置硫酸氧钛、硝酸锰、硝酸铁、硝酸铜、氧氯化锆、硝酸铈溶液与10wt%碳酸钠溶液;将硫酸氧钛、硝酸锰、硝酸铁、硝酸铜、氧氯化锆、硝酸铈溶液混合均匀,得到混合溶液,控制混合溶液中Ti、Mn、Fe、Cu、Zr和Ce六种元素的摩尔比为1:0.2:0.1:0.2:0.01:0.1;(1) configure titanyl sulfate, manganese nitrate, ferric nitrate, copper nitrate, zirconium oxychloride, cerium nitrate solution and 10wt% sodium carbonate solution; and the cerium nitrate solution are uniformly mixed to obtain a mixed solution, and the molar ratio of the six elements of Ti, Mn, Fe, Cu, Zr and Ce in the mixed solution is controlled to be 1:0.2:0.1:0.2:0.01:0.1;
(2)在25℃恒温水浴中,用碳酸钠溶液滴加上述的钛锰铁铜锆铈盐混合液,使钛、锰、铁、铜、锆、铈离子沉淀完全,滴加结束后控制pH=9~11,搅拌3h,搅拌速度500转/分钟,静置老化6h。将得到的沉淀悬浊液抽滤得到滤饼,接着向滤饼中加入适量去离子水进行打浆、搅拌、抽滤,如此重复洗涤3次,得到基本完全去除氯离子的钛锰铁铜锆铈水凝胶;(2) In a constant temperature water bath at 25°C, add the above-mentioned titanium, manganese, iron, copper, zirconium and cerium salt mixture dropwise with sodium carbonate solution to completely precipitate titanium, manganese, iron, copper, zirconium, and cerium ions, and control the pH after the addition is completed. = 9-11, stir for 3 hours at a stirring speed of 500 rpm, and leave to age for 6 hours. Suction filter the obtained precipitated suspension to obtain a filter cake, then add an appropriate amount of deionized water to the filter cake for beating, stirring, and suction filtration, and repeat the washing 3 times in this way to obtain titanium manganese iron copper zirconium cerium with substantially complete removal of chloride ions Hydrogels;
(3)水凝胶在110℃烘箱中干燥5h后,置于马弗炉中,在500℃焙烧5h,得到催化剂2。(3) The hydrogel was dried in an oven at 110° C. for 5 hours, then placed in a muffle furnace, and calcined at 500° C. for 5 hours to obtain catalyst 2.
实施例3Example 3
(1)配置硫酸氧钛、乙酸锰、硝酸铁、硝酸铜、氧氯化锆、硝酸钴溶液与10wt%碳酸钠溶液;将硫酸氧钛、乙酸锰、硝酸铁、硝酸铜、氧氯化锆、硝酸钴混合均匀,得到混合溶液,控制混合溶液中Ti、Mn、Fe、Cu、Zr、Co六种元素的摩尔比为1:0.3:0.01:0.1:0.1:0.1;(1) configure titanyl sulfate, manganese acetate, ferric nitrate, copper nitrate, zirconium oxychloride, cobalt nitrate solution and 10wt% sodium carbonate solution; and cobalt nitrate are uniformly mixed to obtain a mixed solution, and the molar ratio of the six elements of Ti, Mn, Fe, Cu, Zr and Co in the mixed solution is controlled to be 1:0.3:0.01:0.1:0.1:0.1;
(2)在25℃恒温水浴中,用碳酸酸钠溶液滴加上述的钛锰铁铜锆钴盐混合液,使钛、锰、铁、铜、锆、钴离子沉淀完全,滴加结束后控制pH=9~11,搅拌3h,搅拌速度500转/分钟,静置老化6h。将得到的沉淀悬浊液抽滤得到滤饼,接着向滤饼中加入适量去离子水进行打浆、搅拌、抽滤,如此重复洗涤3次,得到基本完全去除氯离子的钛锰铁铜锆钴水凝胶;(2) In a constant temperature water bath at 25°C, add the above-mentioned titanium, manganese, iron, copper, zirconium and cobalt salt mixture dropwise with sodium carbonate solution to completely precipitate titanium, manganese, iron, copper, zirconium, and cobalt ions. pH = 9-11, stirred for 3 hours at a stirring speed of 500 rpm, and aged for 6 hours. Suction filter the obtained precipitated suspension to obtain a filter cake, then add an appropriate amount of deionized water to the filter cake for beating, stirring, and suction filtration, and repeat the washing for 3 times in this way to obtain titanium manganese iron copper zirconium cobalt that has basically completely removed chloride ions Hydrogels;
(3)水凝胶在110℃烘箱中干燥5h后,置于马弗炉中,在500℃焙烧5h,得到催化剂3。(3) The hydrogel was dried in an oven at 110° C. for 5 hours, then placed in a muffle furnace, and calcined at 500° C. for 5 hours to obtain catalyst 3 .
实施例4Example 4
(1)配置硫酸氧钛、乙酸锰、硝酸铁、溶于草酸的偏钨酸铵溶液、硝酸钴、硝酸镍、硝酸铈溶液与5wt%氨水溶液;将硫酸氧钛、乙酸锰、硝酸铁、溶于草酸的偏钨酸铵溶液、硝酸钴、硝酸镍、硝酸铈溶液混合均匀,得到混合溶液,控制混合溶液中Ti、Mn、Fe、W、Co、Ni、Ce七种元素的摩尔比为1:0.12:0.15:0.05:0.1:0.05:0.2;(1) Configure titanyl sulfate, manganese acetate, ferric nitrate, ammonium metatungstate solution dissolved in oxalic acid, cobalt nitrate, nickel nitrate, cerium nitrate solution and 5wt% ammonia solution; titanyl sulfate, manganese acetate, ferric nitrate, Ammonium metatungstate solution dissolved in oxalic acid, cobalt nitrate, nickel nitrate, and cerium nitrate solution are mixed evenly to obtain a mixed solution, and the molar ratio of the seven elements of Ti, Mn, Fe, W, Co, Ni, and Ce in the mixed solution is controlled as 1:0.12:0.15:0.05:0.1:0.05:0.2;
(2)在0℃恒温水浴中,用氨水溶液滴加上述的钛锰铁钨钴镍铈盐混合液,使钛、锰、铁、钨、钴、镍、铈离子沉淀完全,滴加结束后控制pH=9~11,搅拌3h,搅拌速度500转/分钟,静置老化6h。将得到的沉淀悬浊液抽滤得到滤饼,接着向滤饼中加入适量去离子水进行打浆、搅拌、抽滤,如此重复洗涤3次,得到基本完全去除氯离子的钛锰铁钨钴镍铈水凝胶;(2) In a constant temperature water bath at 0°C, add the above-mentioned titanium, manganese, iron, tungsten, cobalt, nickel and cerium salt mixture dropwise with ammonia solution to completely precipitate titanium, manganese, iron, tungsten, cobalt, nickel, and cerium ions. Control pH = 9-11, stir for 3 hours at a stirring speed of 500 rpm, and leave to age for 6 hours. Suction filter the obtained precipitated suspension to obtain a filter cake, then add an appropriate amount of deionized water to the filter cake for beating, stirring, and suction filtration, and repeat the washing for 3 times in this way to obtain titanium manganese iron tungsten cobalt nickel that has basically completely removed chloride ions Cerium hydrogel;
(3)水凝胶在110℃烘箱中干燥5h后,置于马弗炉中,在500℃焙烧5h,得到催化剂4。(3) The hydrogel was dried in an oven at 110° C. for 5 hours, then placed in a muffle furnace, and calcined at 500° C. for 5 hours to obtain catalyst 4 .
实施例5Example 5
(1)配置四氯化钛、硝酸锰、硝酸铁、硝酸锆、硫酸铈溶液与5wt%氨水溶液;将四氯化钛、硝酸锰、硝酸铁、硝酸锆、硫酸铈溶液混合均匀,得到混合溶液,控制混合溶液中Ti、Mn、Fe、Zr、Ce五种元素的摩尔比为1:0.4:0.05:0.05:0.2;(1) configure titanium tetrachloride, manganese nitrate, ferric nitrate, zirconium nitrate, cerium sulfate solution and 5wt% ammonia solution; mix titanium tetrachloride, manganese nitrate, ferric nitrate, zirconium nitrate, cerium sulfate solution evenly, obtain mixed Solution, control the molar ratio of Ti, Mn, Fe, Zr, Ce five elements in the mixed solution to be 1:0.4:0.05:0.05:0.2;
(2)在0℃恒温水浴中,将钛锰铁锆铈盐混合液滴加到氨水溶液中,使钛、锰、铁、锆铈离子沉淀完全,滴加结束后控制pH=9~11,搅拌3h,搅拌速度500转/分钟,静置老化6h。将得到的沉淀悬浊液抽滤得到滤饼,接着向滤饼中加入适量去离子水进行打浆、搅拌、抽滤,如此重复洗涤3次,得到基本完全去除氯离子的钛锰铁锆铈水凝胶;(2) In a constant temperature water bath at 0°C, add the titanium, manganese, iron, zirconium and cerium salt mixture dropwise into the ammonia solution to completely precipitate the titanium, manganese, iron, zirconium and cerium ions, and control the pH to 9 to 11 after the addition is completed. Stir for 3 hours at a stirring speed of 500 rpm, and leave to age for 6 hours. Suction filter the obtained precipitate suspension to obtain a filter cake, then add an appropriate amount of deionized water to the filter cake for beating, stirring, and suction filtration, and repeat the washing for 3 times in this way to obtain titanium manganese iron zirconium cerium water with substantially complete removal of chloride ions gel;
(3)水凝胶在110℃烘箱中干燥5h后,置于马弗炉中,在500℃焙烧5h,得到催化剂5。(3) The hydrogel was dried in an oven at 110° C. for 5 hours, then placed in a muffle furnace, and calcined at 500° C. for 5 hours to obtain catalyst 5 .
实施例6Example 6
(1)配置硫酸氧钛、硝酸锰、硝酸铜、草酸铌、硝酸铈溶液和10wt%碳酸钠溶液;将硝酸锰、硝酸铜、草酸铌、硝酸铈溶液混合均匀,得到混合溶液,控制混合溶液中Ti、Mn、Cu、Nb、Ce五种元素的摩尔比为1:0.5:0.2:0.01:0.1;(1) configure titanium oxysulfate, manganese nitrate, copper nitrate, niobium oxalate, cerium nitrate solution and 10wt% sodium carbonate solution; manganese nitrate, copper nitrate, niobium oxalate, cerium nitrate solution are mixed evenly, obtain mixed solution, control mixed solution The molar ratio of the five elements of Ti, Mn, Cu, Nb, and Ce is 1:0.5:0.2:0.01:0.1;
(2)在25℃恒温水浴中,用碳酸钠溶液滴加上述的钛锰铜铌铈盐混合液,使钛、锰、铜、铌、铈离子沉淀完全,滴加结束后控制pH=9~11,搅拌4h,搅拌速度500转/分钟,静置老化12h。将得到的沉淀悬浊液抽滤得到滤饼,接着向滤饼中加入适量去离子水进行打浆、搅拌、抽滤,如此重复洗涤3次,得到基本完全去除氯离子的钛锰铜铌铈水凝胶;(2) In a constant temperature water bath at 25°C, add the above-mentioned mixture of titanium, manganese, copper, niobium, and cerium salts dropwise with sodium carbonate solution to completely precipitate titanium, manganese, copper, niobium, and cerium ions. 11. Stir for 4 hours at a stirring speed of 500 rpm, and leave to age for 12 hours. Suction filter the obtained precipitated suspension to obtain a filter cake, then add an appropriate amount of deionized water to the filter cake for beating, stirring, and suction filtration, and repeat the washing for 3 times in this way to obtain titanium manganese copper niobium cerium water with substantially complete removal of chloride ions gel;
(3)水凝胶在110℃烘箱中干燥5h后,置于马弗炉中,在500℃焙烧5h,得到催化剂6。(3) After the hydrogel was dried in an oven at 110°C for 5 hours, it was placed in a muffle furnace and calcined at 500°C for 5 hours to obtain catalyst 6.
实施例7Example 7
(1)配置四氯化钛、氯化锰、硝酸铁、硝酸锆、硝酸钴、硝酸镍、硝酸铈溶液;将四氯化钛、氯化锰、硝酸铁、硝酸锆、硝酸钴、硝酸镍、硝酸铈溶液混合均匀,得到混合溶液,控制混合溶液中Ti、Mn、Fe、Zr、Co、Ni和Ce七种元素的摩尔比为1:1.0:0.1:0.2:0.4:0.2:0.2;(1) configure titanium tetrachloride, manganese chloride, ferric nitrate, zirconium nitrate, cobalt nitrate, nickel nitrate, cerium nitrate solution; and the cerium nitrate solution are mixed evenly to obtain a mixed solution, and the molar ratio of the seven elements of Ti, Mn, Fe, Zr, Co, Ni and Ce in the mixed solution is controlled to be 1:1.0:0.1:0.2:0.4:0.2:0.2;
(2)在90℃恒温水浴中,用过量尿素加入上述的钛锰铁锆钴镍铈盐混合液,使钛、锰、铁、锆、钴、镍、铈离子沉淀完全,滴加结束后pH=8~10,搅拌4h,搅拌速度600转/分钟,静置老化12h。将得到的沉淀悬浊液抽滤得到滤饼,接着向滤饼中加入适量去离子水进行打浆、搅拌、抽滤,如此重复洗涤3次,得到基本完全去除氯离子的钛锰铁锆钴镍铈水凝胶;(2) In a constant temperature water bath at 90°C, add the above-mentioned titanium manganese iron zirconium cobalt nickel cerium salt mixture with excess urea to completely precipitate titanium, manganese, iron, zirconium, cobalt, nickel, and cerium ions. After the addition, the pH =8-10, stirred for 4 hours at a stirring speed of 600 rpm, and aged for 12 hours. Suction filter the obtained precipitated suspension to obtain a filter cake, then add an appropriate amount of deionized water to the filter cake for beating, stirring, and suction filtration, and repeat the washing for 3 times in this way to obtain titanium manganese iron zirconium cobalt nickel with substantially complete removal of chloride ions Cerium hydrogel;
(3)水凝胶在110℃烘箱中干燥5h后,置于马弗炉中,在500℃焙烧5h,得到催化剂7。(3) The hydrogel was dried in an oven at 110° C. for 5 hours, then placed in a muffle furnace, and calcined at 500° C. for 5 hours to obtain catalyst 7 .
实施例8Example 8
(1)配置四氯化钛、硝酸锰、硝酸铁、硝酸镍、五氯化铌、硝酸铈、10wt%碳酸钠溶液;将四氯化钛、硝酸锰、硝酸铁、硝酸镍、五氯化铌、硝酸铈溶液混合均匀,得到混合溶液,控制混合溶液中Ti、Mn、Fe、Ni、Nb和Ce六种元素的摩尔比为1:0.25:0.2:0.6:0.05:0.2;(1) configure titanium tetrachloride, manganese nitrate, iron nitrate, nickel nitrate, niobium pentachloride, cerium nitrate, 10wt% sodium carbonate solution; The niobium and cerium nitrate solutions are mixed evenly to obtain a mixed solution, and the molar ratio of the six elements of Ti, Mn, Fe, Ni, Nb and Ce in the mixed solution is controlled to be 1:0.25:0.2:0.6:0.05:0.2;
(2)在10℃恒温水浴中,用碳酸钠溶液滴加上述的钛锰铁镍铌铈盐混合液,使钛、锰、铁、镍、铌、铈离子沉淀完全,滴加结束后控制pH=9~10,搅拌3h,搅拌速度500转/分钟,静置老化12h。将得到的沉淀悬浊液抽滤得到滤饼,接着向滤饼中加入适量去离子水进行打浆、搅拌、抽滤,如此重复洗涤3次,得到基本完全去除氯离子的钛锰铁镍铌铈水凝胶;(2) In a constant temperature water bath at 10°C, add the above-mentioned titanium, manganese, iron, niobium and cerium salt mixture dropwise with sodium carbonate solution to completely precipitate titanium, manganese, iron, nickel, niobium, and cerium ions, and control the pH after the addition is completed. = 9-10, stir for 3 hours at a stirring speed of 500 rpm, and leave to age for 12 hours. Suction filter the obtained precipitated suspension to obtain a filter cake, then add an appropriate amount of deionized water to the filter cake for beating, stirring, and suction filtration, and repeat the washing for 3 times in this way, to obtain titanium manganese iron nickel niobium cerium with almost complete removal of chloride ions Hydrogels;
(3)水凝胶在110℃烘箱中干燥5h后,置于马弗炉中,在500℃焙烧5h,得到催化剂8。(3) After the hydrogel was dried in an oven at 110°C for 5 hours, it was placed in a muffle furnace and calcined at 500°C for 5 hours to obtain catalyst 8.
实施例9Example 9
(1)配置四氯化钛、硝酸锰、硝酸铜、硝酸钴、硝酸铈溶液和溶于草酸的钼酸铵溶液、5wt%氨水;将四氯化钛、硝酸锰、硝酸铜、硝酸钴、硝酸铈溶液和溶于草酸的钼酸铵溶液混合均匀,得到混合溶液,控制混合溶液中Ti、Mn、Cu、Co、Ce、Mo六种元素的摩尔比为1:0.5:0.2:0.01:1.0:0.01;(1) configure titanium tetrachloride, manganese nitrate, copper nitrate, cobalt nitrate, cerium nitrate solution and be dissolved in oxalic acid ammonium molybdate solution, 5wt% ammoniacal liquor; Titanium tetrachloride, manganese nitrate, copper nitrate, cobalt nitrate, The cerium nitrate solution and the ammonium molybdate solution dissolved in oxalic acid are mixed evenly to obtain a mixed solution, and the molar ratio of Ti, Mn, Cu, Co, Ce, Mo in the mixed solution is controlled to be 1:0.5:0.2:0.01:1.0 : 0.01;
(2)在10℃恒温水浴中,用氨水滴加上述的钛锰铜钴铈钼盐混合液,使钛、锰、铜、钴、铈、钼离子沉淀完全,滴加结束后控制pH=8~12,搅拌2h,静置老化12h。将得到的沉淀悬浊液抽滤得到滤饼,接着向滤饼中加入适量去离子水进行打浆、搅拌、抽滤,如此重复洗涤3次,得到基本完全去除氯离子的钛锰铜钴铈钼水凝胶;(2) In a constant temperature water bath at 10°C, add the above-mentioned titanium manganese copper cobalt cerium molybdenum salt mixture dropwise with ammonia water to completely precipitate titanium, manganese, copper, cobalt, cerium, and molybdenum ions, and control pH=8 after the addition is completed ~12, stir for 2 hours, and let stand for aging for 12 hours. Suction filter the obtained precipitated suspension to obtain a filter cake, then add an appropriate amount of deionized water to the filter cake for beating, stirring, and suction filtration, and repeat the washing for 3 times in this way to obtain titanium manganese copper cobalt cerium molybdenum that has basically completely removed chloride ions Hydrogels;
(3)水凝胶在110℃烘箱中干燥5h后,置于马弗炉中,在500℃焙烧5h,得到催化剂9。(3) After the hydrogel was dried in an oven at 110°C for 5 hours, it was placed in a muffle furnace and calcined at 500°C for 5 hours to obtain catalyst 9.
实施例10Example 10
将0.12mL催化剂1-9号放置于管式固定床反应器中,实验条件如下所示:反应条件为:NO:950ppm,NO2:50ppm,NH3:1000ppm,O2:3%,N2为平衡气,气体总流量为120mL/min,反应空速为(GHSV)为60,000h-1。反应区间从100℃到200℃。反应结果如表1所示:Place 0.12mL of Catalyst No. 1-9 in a tubular fixed-bed reactor, and the experimental conditions are as follows: The reaction conditions are: NO: 950ppm, NO 2 : 50ppm, NH 3 : 1000ppm, O 2 : 3%, N 2 It is the balance gas, the total gas flow rate is 120mL/min, and the reaction space velocity (GHSV) is 60,000h -1 . The reaction range is from 100°C to 200°C. The reaction results are shown in Table 1:
表1催化剂在干净烟气气氛中不同温度下的氮氧化物转化率Table 1 The nitrogen oxide conversion rate of the catalyst at different temperatures in a clean flue gas atmosphere
实施例11Example 11
将0.12mL催化剂1-9号放置于管式固定床反应器中,实验条件如下所示:Place 0.12mL catalyst No. 1-9 in a tubular fixed-bed reactor, and the experimental conditions are as follows:
反应条件为:NO:950ppm,NO2:50ppm,NH3:1000ppm,O2:3%,SO2:100ppm,H2O:10vol%,N2为平衡气,气体总流量为120mL/min,反应空速为(GHSV)为60,000h-1,反应温度区间为100~200℃,反应结果如表2所示:The reaction conditions are: NO: 950ppm, NO 2 : 50ppm, NH 3 : 1000ppm, O 2 : 3%, SO 2 : 100ppm, H 2 O: 10vol%, N 2 is the balance gas, the total gas flow rate is 120mL/min, The reaction space velocity (GHSV) is 60,000h -1 , and the reaction temperature range is 100-200°C. The reaction results are shown in Table 2:
表2催化剂在含硫含水烟气气氛中不同温度下的氮氧化物转化率Table 2 The conversion rate of nitrogen oxides of the catalyst at different temperatures in the sulfur-containing and water-containing flue gas atmosphere
实施例12Example 12
将0.12mL催化剂1-9放置于管式固定床反应器中,实验条件如下所示:0.12mL of catalysts 1-9 were placed in a tubular fixed-bed reactor, and the experimental conditions were as follows:
反应条件为:NO:950ppm,NO2:50ppm,NH3:1000ppm,SO2:100ppm,O2:3%,H2O:10(vol)%,N2为平衡气,气体总流量为120mL/min,反应空速为(GHSV)为60,000h-1,在200℃长时间反应,12小时内,催化剂1的NOx转化率一直维持在98%左右,催化剂2的NOx转化率一直维持在94%左右,催化剂3的NOx转化率一直维持在99%左右,催化剂4的NOx转化率一直维持在97%左右,催化剂5的NOx转化率一直维持在99%左右,催化剂6的NOx转化率一直维持在99%左右,催化剂7的NOx转化率一直维持在92%左右,催化剂8的NOx转化率一直维持在99%左右,催化剂9的NOx转化率一直维持在95%左右。The reaction conditions are: NO: 950ppm, NO 2 : 50ppm, NH 3 : 1000ppm, SO 2 : 100ppm, O 2 : 3%, H 2 O: 10(vol)%, N 2 is the balance gas, and the total gas flow is 120mL /min, the reaction space velocity (GHSV) is 60,000h -1 , reacted at 200°C for a long time, within 12 hours, the NO x conversion rate of catalyst 1 has been maintained at about 98%, and the NO x conversion rate of catalyst 2 has been maintained At about 94%, the NOx conversion rate of catalyst 3 has been maintained at about 99%, that of catalyst 4 has been maintained at about 97%, that of catalyst 5 has been maintained at about 99%, and that of catalyst 6 The NOx conversion rate has been maintained at about 99%, the NOx conversion rate of Catalyst 7 has been maintained at about 92%, the NOx conversion rate of Catalyst 8 has been maintained at about 99%, and the NOx conversion rate of Catalyst 9 has been maintained at 95%. %about.
对比例1Comparative example 1
其余与实施例5相同,除通过控制各原料的加入量,调节Mn与Ti元素的摩尔比为1.2:1。The rest is the same as that of Example 5, except that the molar ratio of Mn to Ti is adjusted to be 1.2:1 by controlling the addition amount of each raw material.
对比例2Comparative example 2
其余与实施例5相同,除通过控制各原料的加入量,调节Fe与Ti元素的摩尔比为1.2。The rest are the same as in Example 5, except that the molar ratio of Fe and Ti is adjusted to be 1.2 by controlling the addition of each raw material.
对比例3Comparative example 3
其余与实施例5相同,除通过控制各原料的加入量,调节Zr与Ti元素的摩尔比为1.2。The rest are the same as in Example 5, except that the molar ratio of Zr to Ti is adjusted to be 1.2 by controlling the addition of each raw material.
对比例4Comparative example 4
其余与实施例5相同,除通过控制各原料的加入量,调节Ce与Ti元素的摩尔比为1.2。The rest are the same as in Example 5, except that the molar ratio of Ce to Ti is adjusted to be 1.2 by controlling the addition amount of each raw material.
对比例5Comparative example 5
其余与实施例5相同,除通过控制各原料的加入量,调节Mn与Ti元素的摩尔比为0.005。The rest are the same as in Example 5, except that the molar ratio of Mn to Ti is adjusted to be 0.005 by controlling the addition amount of each raw material.
对比例6Comparative example 6
其余与实施例5相同,除通过控制各原料的加入量,调节Fe与Ti元素的摩尔比为0.005。The rest are the same as in Example 5, except that the molar ratio of Fe and Ti is adjusted to be 0.005 by controlling the addition of each raw material.
对比例7Comparative example 7
其余与实施例5相同,除通过控制各原料的加入量,调节Zr与Ti元素的摩尔比为0.005。The rest are the same as in Example 5, except that the molar ratio of Zr to Ti is adjusted to be 0.005 by controlling the addition amount of each raw material.
对比例8Comparative example 8
其余与实施例5相同,除通过控制各原料的加入量,调节Ce与Ti元素的摩尔比为0.005。The rest are the same as in Example 5, except that the molar ratio of Ce and Ti is adjusted to be 0.005 by controlling the addition amount of each raw material.
将0.12mL对比例1~8的催化剂放置于管式固定床反应器中,实验条件如下所示:反应条件为:NO:950ppm,NO2:50ppm,NH3:1000ppm,O2:3%,N2为平衡气,气体总流量为120mL/min,反应空速为(GHSV)为60,000h-1。反应区间从100℃到200℃。反应结果如表3所示:0.12mL of the catalysts of Comparative Examples 1-8 were placed in a tubular fixed-bed reactor, and the experimental conditions were as follows: the reaction conditions were: NO: 950ppm, NO 2 : 50ppm, NH 3 : 1000ppm, O 2 : 3%, N 2 is the balance gas, the total gas flow rate is 120mL/min, and the reaction space velocity (GHSV) is 60,000h -1 . The reaction range is from 100°C to 200°C. The reaction results are shown in Table 3:
表3催化剂在干净烟气气氛中不同温度下的氮氧化物转化率Table 3 The nitrogen oxide conversion rate of the catalyst at different temperatures in a clean flue gas atmosphere
将0.12mL对比例1~8的催化剂放置于管式固定床反应器中,实验条件如下所示:0.12mL of the catalysts of Comparative Examples 1-8 were placed in a tubular fixed-bed reactor, and the experimental conditions were as follows:
反应条件为:NO:950ppm,NO2:50ppm,NH3:1000ppm,O2:3%,SO2:100ppm,H2O:10vol%,N2为平衡气,气体总流量为120mL/min,反应空速为(GHSV)为60,000h-1,反应温度区间为100~200℃,反应结果如表4所示:The reaction conditions are: NO: 950ppm, NO 2 : 50ppm, NH 3 : 1000ppm, O 2 : 3%, SO 2 : 100ppm, H 2 O: 10vol%, N 2 is the balance gas, the total gas flow rate is 120mL/min, The reaction space velocity (GHSV) is 60,000h -1 , the reaction temperature range is 100-200°C, and the reaction results are shown in Table 4:
表4催化剂在含硫含水烟气气氛中不同温度下的氮氧化物转化率Table 4 Nitrogen oxide conversion rates of catalysts at different temperatures in sulfur-containing and water-containing flue gas atmospheres
将对比例1~8的催化剂放置于管式固定床反应器中,实验条件如下所示:The catalysts of Comparative Examples 1-8 were placed in a tubular fixed-bed reactor, and the experimental conditions were as follows:
反应条件为:NO:950ppm,NO2:50ppm,NH3:1000ppm,SO2:100ppm,O2:3%,H2O:10(vol)%,N2为平衡气,气体总流量为120mL/min,反应空速为(GHSV)为60,000h-1,在200℃长时间反应,在12小时内,对比例1的催化剂NOx转化率一直维持在80%左右,对比例2的催化剂NOx转化率一直维持在88%左右,对比例3的催化剂的NOx转化率一直维持在84%左右,对比例4的催化剂的NOx转化率一直维持在67%左右,对比例5的催化剂的NOx转化率一直维持在65%左右,对比例6的催化剂的NOx转化率一直维持在72%左右,对比例7的催化剂的NOx转化率一直维持在88%左右,对比例8的催化剂的NOx转化率一直维持在69%左右。The reaction conditions are: NO: 950ppm, NO 2 : 50ppm, NH 3 : 1000ppm, SO 2 : 100ppm, O 2 : 3%, H 2 O: 10(vol)%, N 2 is the balance gas, and the total gas flow is 120mL /min, the reaction space velocity (GHSV) is 60,000h -1 , reacted at 200°C for a long time, within 12 hours, the catalyst NOx conversion rate of Comparative Example 1 was maintained at about 80%, and the catalyst NOx conversion rate of Comparative Example 2 was maintained at about 80%. x conversion rate has been maintained at about 88%, the NOx conversion rate of the catalyst of comparative example 3 has been maintained at about 84%, the NOx conversion rate of the catalyst of comparative example 4 has been maintained at about 67%, and the catalyst of comparative example 5 has been maintained at about 67%. The NOx conversion rate has been maintained at about 65%, the NOx conversion rate of the catalyst of Comparative Example 6 has been maintained at about 72%, the NOx conversion rate of the catalyst of Comparative Example 7 has been maintained at about 88%, and the catalyst of Comparative Example 8 has been maintained at about 88%. The NOx conversion rate has been maintained at around 69%.
通过以上对比例1~8的催化剂的催化性能的比对可以得知,锰元素与Ti元素的摩尔比以及助剂中各金属与Ti元素的摩尔比是影响催化剂的催化性能的重要参数,Mn/Ti摩尔比为0.01~1.0,优选0.01~0.5,助剂中的各金属与Ti元素的摩尔比均独立地为0.01~1.0,优选0.01~0.5,相较于其他范围,催化剂的催化性能显著提高。From the comparison of the catalytic performance of the catalysts of the above comparative examples 1 to 8, it can be known that the molar ratio of manganese element to Ti element and the molar ratio of each metal in the auxiliary agent to Ti element are important parameters affecting the catalytic performance of the catalyst. Mn The /Ti molar ratio is 0.01 to 1.0, preferably 0.01 to 0.5, and the molar ratio of each metal in the additive to Ti is independently 0.01 to 1.0, preferably 0.01 to 0.5. Compared with other ranges, the catalytic performance of the catalyst is remarkable improve.
对比例9Comparative example 9
其余与实施例5相同,除未加入钛源,得到催化剂主要组分为锰氧化物的催化剂。The rest are the same as in Example 5, except that no titanium source is added to obtain a catalyst in which the main component of the catalyst is manganese oxide.
对比例10Comparative example 10
其余与实施例5相同,除未加入锰源,得到催化剂主要组分为钛氧化物的催化剂。The rest is the same as in Example 5, except that no manganese source is added to obtain a catalyst in which the main component of the catalyst is titanium oxide.
对比例11Comparative example 11
其余与实施例5相同,除未加入铁源,得到催化剂组分为钛锰锆铈复合氧化物的催化剂。The rest is the same as in Example 5, except that no iron source is added to obtain a catalyst whose catalyst component is a titanium-manganese-zirconium-cerium composite oxide.
对比例12Comparative example 12
其余与实施例5相同,除未加入锆源,得到催化剂组分为钛锰铁铈复合氧化物的催化剂。The rest is the same as in Example 5, except that no zirconium source is added to obtain a catalyst whose catalyst component is a titanium-manganese-iron-cerium composite oxide.
对比例13Comparative example 13
其余与实施例5相同,除未加入铈源,得到催化剂组分为钛锰铁锆复合氧化物的催化剂。The rest is the same as in Example 5, except that no cerium source is added to obtain a catalyst whose catalyst component is a titanium-manganese-iron-zirconium composite oxide.
将0.12mL对比例9~13的催化剂放置于管式固定床反应器中,实验条件如下所示:反应条件为:NO:950ppm,NO2:50ppm,NH3:1000ppm,O2:3%,N2为平衡气,气体总流量为120mL/min,反应空速为(GHSV)为60,000h-1。反应区间从100℃到200℃。反应结果如表5所示:Place 0.12mL of the catalysts of Comparative Examples 9-13 in a tubular fixed-bed reactor, and the experimental conditions are as follows: the reaction conditions are: NO: 950ppm, NO 2 : 50ppm, NH 3 : 1000ppm, O 2 : 3%, N 2 is the balance gas, the total gas flow rate is 120mL/min, and the reaction space velocity (GHSV) is 60,000h -1 . The reaction range is from 100°C to 200°C. The reaction results are shown in Table 5:
表5催化剂在干净烟气气氛中不同温度下的氮氧化物转化率Table 5 Nitrogen oxide conversion rate of catalyst at different temperatures in clean flue gas atmosphere
将0.12mL对比例9~13的催化剂放置于管式固定床反应器中,实验条件如下所示:0.12mL of the catalysts of Comparative Examples 9-13 were placed in a tubular fixed-bed reactor, and the experimental conditions were as follows:
反应条件为:NO:950ppm,NO2:50ppm,NH3:1000ppm,O2:3%,SO2:1000ppm,H2O:10vol%,N2为平衡气,气体总流量为120mL/min,反应空速为(GHSV)为60,000h-1,反应温度区间为100~200℃,反应结果如表6所示:The reaction conditions are: NO: 950ppm, NO 2 : 50ppm, NH 3 : 1000ppm, O 2 : 3%, SO 2 : 1000ppm, H 2 O: 10vol%, N 2 is the balance gas, the total gas flow rate is 120mL/min, The reaction space velocity (GHSV) is 60,000h -1 , the reaction temperature range is 100-200°C, and the reaction results are shown in Table 6:
表6催化剂在含硫含水烟气气氛中不同温度下的氮氧化物转化率Table 6 The conversion rate of nitrogen oxides of the catalyst at different temperatures in the sulfur-containing and water-containing flue gas atmosphere
将对比例9~13的催化剂放置于管式固定床反应器中,实验条件如下所示:The catalysts of Comparative Examples 9-13 were placed in a tubular fixed-bed reactor, and the experimental conditions were as follows:
反应条件为:NO:950ppm,NO2:50ppm,NH3:1000ppm,SO2:100ppm,O2:3%,H2O:10(vol)%,N2为平衡气,气体总流量为120mL/min,反应空速为(GHSV)为60,000h-1,在200℃长时间反应,在12小时内,对比例9的催化剂的NOx转化率一直维持在88%左右,对比例10的催化剂的NOx转化率一直维持在60%左右,对比例11的催化剂的NOx转化率一直维持在84%左右,对比例12的催化剂的NOx转化率一直维持在88%左右,对比例13的催化剂的NOx转化率一直维持在76%左右。The reaction conditions are: NO: 950ppm, NO 2 : 50ppm, NH 3 : 1000ppm, SO 2 : 100ppm, O 2 : 3%, H 2 O: 10(vol)%, N 2 is the balance gas, and the total gas flow is 120mL /min, the reaction space velocity (GHSV) is 60,000h -1 , reacted at 200°C for a long time, within 12 hours, the NOx conversion rate of the catalyst of Comparative Example 9 was maintained at about 88%, and the catalyst of Comparative Example 10 was The NOx conversion rate has been maintained at about 60%, the NOx conversion rate of the catalyst in Comparative Example 11 has been maintained at about 84%, the NOx conversion rate of the catalyst in Comparative Example 12 has been maintained at about 88%, and the NOx conversion rate of the catalyst in Comparative Example 13 has been maintained at about 84%. The rate has been maintained at around 76%.
通过对比例9~13的催化剂的催化性能的比对可以得知,在本发明中,二氧化钛、锰氧化物与助剂中的各金属之间存在有协同效应,本发明正是利用上述协同效应,得到了性能优异的催化剂。Through comparison of the catalytic properties of the catalysts of Comparative Examples 9 to 13, it can be known that in the present invention, there is a synergistic effect between titanium dioxide, manganese oxides and the metals in the additives, and the present invention utilizes the above-mentioned synergistic effect. , a catalyst with excellent performance was obtained.
对比例14Comparative example 14
对比例14为CN1724149A实施例1公开的以二氧化钛为载体,两种或者两种以上的变价金属或氧化物为催化剂助剂的催化剂。Comparative Example 14 is the catalyst disclosed in Example 1 of CN1724149A, which uses titanium dioxide as a carrier and two or more variable-valence metals or oxides as catalyst promoters.
对比例15Comparative example 15
对比例15为CN103182312A实施例1公开的以TiO2为载体,负载Mn、Ce和Nb的氧化物的催化剂。Comparative Example 15 is the catalyst disclosed in Example 1 of CN103182312A, which uses TiO2 as a carrier and supports oxides of Mn, Ce and Nb.
对比例16Comparative example 16
对比例16为姚瑶等(姚瑶等,钛纳米管负载锰催化剂的低温选择性催化还原脱硝性能,燃料化学学报,2011(9))公开的MnOx/TiNT催化剂。Comparative example 16 is the MnO x /TiNT catalyst disclosed by Yao Yao et al.
对比例17Comparative example 17
对比例17为邓珊珊等(邓珊珊等,MnOx-SnO2/TiO2型催化剂低温NH3选择性催化还原NO化工进展,2013)公开的MnOx-SnO2/TiO2催化剂。Comparative Example 17 is the MnO x -SnO 2 / TiO 2 catalyst disclosed by Deng Shanshan et al.
对比例18Comparative example 18
对比例18为CN1724149A实施例2公开的催化剂。Comparative Example 18 is the catalyst disclosed in Example 2 of CN1724149A.
将0.12mL对比例14~18的催化剂放置于管式固定床反应器中,实验条件如下所示:反应条件为:NO:950ppm,NO2:50ppm,NH3:1000ppm,O2:3%,N2为平衡气,气体总流量为120mL/min,反应空速为(GHSV)为60,000h-1。反应区间从100℃到200℃。反应结果如表7所示:0.12mL of the catalysts of Comparative Examples 14-18 were placed in a tubular fixed-bed reactor, and the experimental conditions were as follows: the reaction conditions were: NO: 950ppm, NO 2 : 50ppm, NH 3 : 1000ppm, O 2 : 3%, N 2 is the balance gas, the total gas flow rate is 120mL/min, and the reaction space velocity (GHSV) is 60,000h -1 . The reaction range is from 100°C to 200°C. The reaction results are shown in Table 7:
表7催化剂在干净烟气气氛中不同温度下的氮氧化物转化率Table 7 The nitrogen oxide conversion rate of the catalyst at different temperatures in a clean flue gas atmosphere
将0.12mL对比例14~18的催化剂放置于管式固定床反应器中,实验条件如下所示:0.12mL of the catalysts of Comparative Examples 14-18 were placed in a tubular fixed-bed reactor, and the experimental conditions were as follows:
反应条件为:NO:950ppm,NO2:50ppm,NH3:1000ppm,O2:3%,SO2:100ppm,H2O:10vol%,N2为平衡气,气体总流量为120mL/min,反应空速为(GHSV)为60,000h-1,反应温度区间为100~200℃,对比例14的催化剂的NOx转化率一直维持在81%左右,对比例15的催化剂的NOx转化率一直维持在80%以上,对比例16的催化剂的NOx转化率一直维持在75%左右,对比例17的催化剂的NOx转化率一直维持在75%左右,对比例18的催化剂的NOx转化率一直维持在78%左右。The reaction conditions are: NO: 950ppm, NO 2 : 50ppm, NH 3 : 1000ppm, O 2 : 3%, SO 2 : 100ppm, H 2 O: 10vol%, N 2 is the balance gas, the total gas flow rate is 120mL/min, The reaction space velocity (GHSV) is 60,000h -1 , the reaction temperature range is 100-200°C, the NOx conversion rate of the catalyst in Comparative Example 14 has been maintained at about 81%, and the NOx conversion rate of the catalyst in Comparative Example 15 has been maintained at Above 80%, the NOx conversion rate of the catalyst of Comparative Example 16 has been maintained at about 75%, the NOx conversion rate of the catalyst of Comparative Example 17 has been maintained at about 75%, and the NOx conversion rate of the catalyst of Comparative Example 18 has been maintained at 78%. %about.
将对比例14~18的催化剂放置于管式固定床反应器中,实验条件如下所示:The catalysts of Comparative Examples 14-18 were placed in a tubular fixed-bed reactor, and the experimental conditions were as follows:
反应条件为:NO:950ppm,NO2:50ppm,NH3:1000ppm,SO2:100ppm,O2:3%,H2O:10(vol)%,N2为平衡气,气体总流量为120mL/min,反应空速为(GHSV)为60,000h-1,在200℃长时间反应,在12小时内,对比例14的催化剂的NOx转化率一直维持在85%左右,对比例15的催化剂的NOx转化率一直维持在80%左右,对比例16的催化剂的NOx转化率一直维持在85%左右,对比例17的催化剂的NOx转化率一直维持在90%左右,对比例18的催化剂的NOx转化率一直维持在87%左右。The reaction conditions are: NO: 950ppm, NO 2 : 50ppm, NH 3 : 1000ppm, SO 2 : 100ppm, O 2 : 3%, H 2 O: 10(vol)%, N 2 is the balance gas, and the total gas flow is 120mL /min, the reaction space velocity (GHSV) is 60,000h -1 , reacted at 200°C for a long time, within 12 hours, the NOx conversion rate of the catalyst of Comparative Example 14 was maintained at about 85%, and the catalyst of Comparative Example 15 was The NOx conversion rate has been maintained at about 80%, the NOx conversion rate of the catalyst in Comparative Example 16 has been maintained at about 85%, the NOx conversion rate of the catalyst in Comparative Example 17 has been maintained at about 90%, and the NOx conversion rate of the catalyst in Comparative Example 18 has been maintained at about 80%. The rate has been maintained at around 87%.
对比例19Comparative example 19
对比例19为CN103071506A实施例1公开的铁铈钛复合氧化物催化剂。Comparative Example 19 is the iron-cerium-titanium composite oxide catalyst disclosed in Example 1 of CN103071506A.
对比例20Comparative example 20
对比例20为CN102764643实施例1公开的催化剂Ce4VWTi。Comparative Example 20 is the catalyst Ce 4 VWTi disclosed in Example 1 of CN102764643.
对比例21Comparative example 21
对比例21为CN103252232A实施例2公开的催化剂3%V2O5-2%ZrO2/10%WO3-TiO2。Comparative Example 21 is the catalyst 3%V 2 O 5 -2% ZrO 2 /10% WO 3 -TiO 2 disclosed in Example 2 of CN103252232A.
对比例22Comparative example 22
对比例22为CN103240079A实施例1公开的铈锆钨复合氧化物催化剂。Comparative Example 22 is the cerium-zirconium-tungsten composite oxide catalyst disclosed in Example 1 of CN103240079A.
对比例23Comparative example 23
对比例23为CN103816891实施例1公开的钼铈锆复合氧化物催化剂。Comparative Example 23 is the molybdenum-cerium-zirconium composite oxide catalyst disclosed in Example 1 of CN103816891.
对比例24Comparative example 24
对比例24为CN104368329A实施例1公开的铌铈锆复合氧化物催化剂。Comparative Example 24 is the niobium-cerium-zirconium composite oxide catalyst disclosed in Example 1 of CN104368329A.
对比例25Comparative example 25
对比例25为CN103055848A实施例2公开的锰铈钛铁催化剂。Comparative Example 25 is the manganese-cerium-titanium-iron catalyst disclosed in Example 2 of CN103055848A.
将0.12mL对比例19~25的催化剂放置于管式固定床反应器中,实验条件如下所示:0.12mL of the catalysts of Comparative Examples 19-25 were placed in a tubular fixed-bed reactor, and the experimental conditions were as follows:
反应条件为:NO:950ppm,NO2:50ppm,NH3:1000ppm,O2:3%,SO2:1000ppm,H2O:10vol%,N2为平衡气,气体总流量为120mL/min,反应空速为(GHSV)为60,000h-1,反应温度区间为100~200℃,反应结果如表8所示:The reaction conditions are: NO: 950ppm, NO 2 : 50ppm, NH 3 : 1000ppm, O 2 : 3%, SO 2 : 1000ppm, H 2 O: 10vol%, N 2 is the balance gas, the total gas flow rate is 120mL/min, The reaction space velocity (GHSV) is 60,000h -1 , the reaction temperature range is 100-200°C, and the reaction results are shown in Table 8:
表8催化剂在含硫含水烟气气氛中不同温度下的氮氧化物转化率Table 8 The conversion rate of nitrogen oxides of the catalyst at different temperatures in the sulfur-containing and water-containing flue gas atmosphere
综上所述,本发明的催化剂,其主要成分为二氧化钛与氧化锰,助剂为铜、锆、钼、铁、镍、铈、钴、钨或铌氧化物中的任意三种或者至少四种的组合,得到的催化剂具有可抗低浓度的SO2中毒与水蒸气中毒能力,催化剂稳定性好,能适应高空速。而且,本发明采用共沉淀法,以碳酸钠或氨水或尿素为沉淀剂。该方法制备步骤经济、成本低、操作过程简易且条件温和。In summary, the catalyst of the present invention is mainly composed of titanium dioxide and manganese oxide, and the auxiliary agent is any three or at least four of copper, zirconium, molybdenum, iron, nickel, cerium, cobalt, tungsten or niobium oxide The combination of the obtained catalyst has the ability to resist low-concentration SO 2 poisoning and water vapor poisoning, and the catalyst has good stability and can adapt to high space velocity. And, the present invention adopts co-precipitation method, uses sodium carbonate or ammonia water or urea as precipitation agent. The method has economical preparation steps, low cost, simple operation process and mild conditions.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
申请人声明,本发明通过上述实施例来说明本发明的详细方法,但本发明并不局限于上述详细方法,即不意味着本发明必须依赖上述详细方法才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The applicant declares that the present invention illustrates the detailed methods of the present invention through the above-mentioned examples, but the present invention is not limited to the above-mentioned detailed methods, that is, it does not mean that the present invention can only be implemented depending on the above-mentioned detailed methods. Those skilled in the art should understand that any improvement of the present invention, the equivalent replacement of each raw material of the product of the present invention, the addition of auxiliary components, the selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention.
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