The rolling of a kind of high-strength steel Automobile Plate and deep processing short route integrated manufacturing method
Technical field
The invention belongs to rolling and field of deep, particularly to the rolling of a kind of high-strength steel Automobile Plate and deeply add
Work method.
Background technology
Along with being continuously increased of China's automobile sales volume, auto industry has become as the weight promoting China's economic growth
Wanting strength, the development trend of automotive light weight technology makes high-strength material application increasingly extensive.High-strength steel is the most several
Develop over Nian the most rapidly, one of the most great-hearted steel grade, due to its have higher intensity, good mould tough
Property and weldability, extensively apply in fields such as automobile makings.Owing to the forming property of high-strength steel compares ordinary steel
Plate is poor, and intensity is the highest, shapes the most difficult, easily ftractures, and resilience is serious.The quenching formed skill of punching press
Art is the cutting edge technology in stamping field, the quenching formed technology of punching press can form high strength part, under high temperature
Can eliminate the impact of resilience, formation of parts precision is high, and forming quality is good, it is possible to is widely used in automobile and protects
The important safety parts such as danger thick stick, A post, B post, C post, become what the most numerous automobile production manufacturer paid close attention to
Focus.
Rolling technique is the important step that high-strength steel Automobile Plate produces, and directly affects quality and the resultant force of product
Learn performance.Hot-rolled sheet coil common intensity is high, hardness is high, plasticity is good, cold working is relatively difficult, meanwhile, if
Taking no action to, mechanical property change is bigger than normal, brings corresponding difficulty to subsequent handling.High-strength steel vapour at present
Sweep hot rolling technology is after raw material → heating furnace → controlled rolling (roughing, finish rolling) → laminar flow cooling technology, by
The high-strength steel that band is had surplus heat by coiling machine be rolled into band volume, be transported to punching press quenching processing enterprise be processed.
The quenching formed technique of existing punching press is to be provided high-strength steel Automobile Plate by high-strength steel manufacturing enterprise, through heating
The technical processs such as → insulation → punching press quenching, are quenched to stamped for the high-strength steel of green strength about 440MPa
Shape postforming tensile strength reaches the super-high strength steel drip molding of about 1600MPa, the super-high strength steel part fortune of shaping
It is passed to various brands automobile productions enterprise.Owing to iron and steel raw material is through multiple processing, the preparation from raw material to finished product,
Expending mass energy, iron and steel enterprise can produce the complementary energy moneys such as substantial amounts of waste heat overbottom pressure in production high-strength steel Automobile Plate
Source, advances the secondary energy sources of iron and steel enterprise to recycle, in low temperature exhaust heat stage and the quenching formed technology of punching press
In conjunction with, can reach to save energy and reduce the cost, the purpose of environmental conservation, develop a kind of brand-new high-strength steel Automobile Plate and roll
System and deep processing short route Integrated-manufacturing Techniques have important practical significance and practical value.
Summary of the invention
It is an object of the invention to provide the high-strength steel Automobile Plate of a kind of low cost, efficiency height, energy-conserving and environment-protective
Rolling and deep processing short route integrated manufacturing method.The present invention mainly makes traditional hot rolling technology quench with punching press
Pyrogene shape techniqueflow reconstructs, and the high-strength steel Automobile Plate that Hot Line produces directly is carried out punching press quenching formed.
Technical scheme is as follows:
The technological process of the present invention is: raw material → heating furnace → controlled rolling (roughing, finish rolling) → section cooling →
Comprehensive blanking → heating → shaping quenches → cuts shape, shot-peening → finished product.
The present invention specifically comprises the following steps that
Being heated in heating furnace by raw material, temperature is more than 1250 DEG C, through roughing, finish rolling, last finish to gauge
Temperature is 820 ± 30 DEG C.
It is cooled to 700 ± 50 DEG C with slower 10 ± 5 DEG C/s of rate of cooling, is incubated 2~5 minutes, makes high-strength steel vapour
Sweep forms stable pearlitic structrure.
Through shear, high-strength steel Automobile Plate is cut into the geomery that punching press quenching mould needs, will cut
The plate cut is transferred to heat in continuous furnace.
In continuous furnace, it is heated to 880 ± 30 DEG C with the firing rate of 15 ± 5 DEG C/s, is incubated 3~5 minutes,
With the guarantee whole structural transformation of punching press quenching part as austenite, and crystal grain is unlikely the thickest.
Then by above-mentioned punching press quenching part by continuous furnace being transferred in punching press quenching mould, carry out simultaneously
Punching press and quenching, the rate of cooling cooling down water in punching press quenching mould is 50 ± 10 DEG C/s, is cooled to 180 ± 50 DEG C,
Drip molding can be had preferable cooling effect, it is ensured that steel plate can quickly cool down in deformation process, obtains
Obtaining the ultrahigh strength steel part at room temperature with uniform martensitic structure, after shaping, punching press quenching product is anti-
Tensile strength reaches more than 1500MPa.
The product shaped in punching press quenching mould is carried out cut and shot-peening post processing, reaches to shape
The dimensional requirement of product also eliminates the surface scale of molded part.
Through process above, it is achieved the integration production from raw material to product of the high-strength steel Automobile Plate, laser is cut
Cut with shot-peening after part carry out finished product packing, be transported to each automobile production enterprise.
The present invention compared with prior art has the advantage that
High-quality and efficient can produce, reduce cost, increase benefit, make the hot rolled production line of high-strength steel Automobile Plate
The most directly carry out punching press quenching formed, promote the comprehensive utilization of the secondary energy sources such as low temperature exhaust heat, it is achieved from raw material
To the integration production of product, reach to save energy and reduce the cost, the purpose of environmental conservation;Iron and steel enterprise can be set up simultaneously
Industry and downstream user strategic cooperation mechanism, promote iron and steel enterprise by manufacturer to the transformation of service provider, promote district
Territory iron and steel enterprise accelerates industrial upgrading, it is achieved rolling mill practice and the union and recombination of punching press quenching technology.
Accompanying drawing explanation
Fig. 1 is that the present invention rolls and deep processing Time-temperature variation diagram.
In Fig. 1: the 1-30s time period be high-strength steel Automobile Plate raw material in heating furnace, temperature is 1250 DEG C
Above;Being high-strength steel Automobile Plate roughing and finish rolling in the 30-40s time period, temperature is 820 ± 30 DEG C;At 40-220s
Time period is that high-strength steel Automobile Plate is cooled to slower 10 ± 5 DEG C/s of rate of cooling in section cooling
700 ± 50 DEG C, it is incubated 120~300s;It is that plate heats in punching press quenching heating furnace in the 220-420s time period,
It is heated to 880 ± 30 DEG C with the firing rate of 15 ± 5 DEG C/s, is incubated 180~300s, is finally that high-strength steel is at mould
In the middle punching press quenching formed stage, the rate of cooling cooling down water in punching press quenching mould is 50 ± 10 DEG C/s, cooling
To 180 ± 50 DEG C.
Detailed description of the invention
Embodiment 1
Being put into by raw material in heating furnace, heating-up temperature is 1250 DEG C, through conventional roughing, finish rolling, finally
Finishing temperature is 790 DEG C.
It is cooled to 650 DEG C with slower 5 DEG C/s of rate of cooling, is incubated 2 minutes at 650 DEG C, makes high-strength steel vapour
Sweep forms stable pearlitic structrure.
Through shear, high-strength steel Automobile Plate is cut into the geomery that punching press quenching mould needs, pass through
The plate sheared is transferred to heat in continuous furnace by high temperature puma manipulator.
In continuous furnace, it is heated to 850 DEG C with the firing rate of 10 DEG C/s, is incubated 3 minutes, to ensure punching
The pressure whole structural transformation of quenching part is austenite, and crystal grain is unlikely the thickest.Then by high temperature intelligent machine
Tool hands is quenching formed by transferring in continuous furnace to carry out punching press in punching press quenching mould by punching press quenching part.
In punching press quenching mould, punching press quenching part is carried out simultaneously punching press and quenching, in punching press quenching mould
The rate of cooling of cooling water is 40 DEG C/s, is cooled to 130 DEG C, drip molding can be had preferable cooling effect,
Ensure that steel plate can quickly cool down in deformation process.Obtain and at room temperature there is the super of uniform martensitic structure
High-duty steel part, after shaping, the tensile strength of punching press quenching product reaches more than 1520MPa.
The product shaped in punching press quenching mould is carried out cut and shot-peening post processing, reaches to shape
The dimensional requirement of product also eliminates the surface scale of molded part.
Through process above, it is achieved the integration production from raw material to product of the high-strength steel Automobile Plate, laser is cut
Cut with shot-peening after part carry out finished product packing, be transported to each automobile production enterprise.
Embodiment 2
Being put into by raw material in heating furnace, heating-up temperature is 1250 DEG C, through conventional roughing, finish rolling, finally
Finishing temperature is 820 DEG C.
It is cooled to 700 DEG C with slower 10 DEG C/s of rate of cooling, is incubated 3 minutes at 700 DEG C, makes high-strength steel vapour
Sweep forms stable pearlitic structrure.
Through shear, high-strength steel Automobile Plate is cut into the geomery that punching press quenching mould needs, pass through
The plate sheared is transferred to heat in continuous furnace by high temperature puma manipulator.
In continuous furnace, it is heated to 880 DEG C with the firing rate of 15 DEG C/s, is incubated 4 minutes, to ensure punching
The pressure whole structural transformation of quenching part is austenite, and crystal grain is unlikely the thickest.Then by high temperature intelligent machine
Tool hands is quenching formed by transferring in continuous furnace to carry out punching press in punching press quenching mould by punching press quenching part.
In punching press quenching mould, punching press quenching part is carried out simultaneously punching press and quenching, in punching press quenching mould
The rate of cooling of cooling water is 50 DEG C/s, is cooled to 180 DEG C, drip molding can be had preferable cooling effect,
Ensure that steel plate can quickly cool down in deformation process.Obtain and at room temperature there is the super of uniform martensitic structure
High-duty steel part, after shaping, the tensile strength of punching press quenching product reaches more than 1600MPa.
The product shaped in punching press quenching mould is carried out cut and shot-peening post processing, reaches to shape
The dimensional requirement of product also eliminates the surface scale of molded part.
Through process above, it is achieved the integration production from raw material to product of the high-strength steel Automobile Plate, laser is cut
Cut with shot-peening after part carry out finished product packing, be transported to each automobile production enterprise.
Embodiment 3
Being put into by raw material in heating furnace, heating-up temperature is 1250 DEG C, through conventional roughing, finish rolling, finally
Finishing temperature is 850 DEG C.
It is cooled to 750 DEG C with slower 15 DEG C/s of rate of cooling, is incubated 5 minutes at 750 DEG C, makes high-strength steel vapour
Sweep forms stable pearlitic structrure.
Through shear, high-strength steel Automobile Plate is cut into the geomery that punching press quenching mould needs, pass through
The plate sheared is transferred to heat in continuous furnace by high temperature puma manipulator.
In continuous furnace, it is heated to 910 DEG C with the firing rate of 20 DEG C/s, is incubated 5 minutes, to ensure punching
The pressure whole structural transformation of quenching part is austenite, and crystal grain is unlikely the thickest.Then by high temperature intelligent machine
Tool hands is quenching formed by transferring in continuous furnace to carry out punching press in punching press quenching mould by punching press quenching part.
In punching press quenching mould, punching press quenching part is carried out simultaneously punching press and quenching, in punching press quenching mould
The rate of cooling of cooling water is 60 DEG C/s, is cooled to 230 DEG C, drip molding can be had preferable cooling effect,
Ensure that steel plate can quickly cool down in deformation process.Obtain and at room temperature there is the super of uniform martensitic structure
High-duty steel part, after shaping, the tensile strength of punching press quenching product reaches more than 1550MPa.
The part shaped in punching press quenching mould is carried out cut and shot-peening post processing, makes punching press quench
Fire part reaches the dimensional requirement of molded part and eliminates the surface scale of molded part.
Through process above, it is achieved the integration production from raw material to product of the high-strength steel Automobile Plate, laser is cut
Cut with shot-peening after part carry out finished product packing, be transported to each automobile production enterprise.