CN104690826B - Method for forming deep concave and convex cement decorative plate by adopting mold box overlapping and vertical vibration - Google Patents
Method for forming deep concave and convex cement decorative plate by adopting mold box overlapping and vertical vibration Download PDFInfo
- Publication number
- CN104690826B CN104690826B CN201510027626.6A CN201510027626A CN104690826B CN 104690826 B CN104690826 B CN 104690826B CN 201510027626 A CN201510027626 A CN 201510027626A CN 104690826 B CN104690826 B CN 104690826B
- Authority
- CN
- China
- Prior art keywords
- moulding box
- decorative plate
- box
- forming machine
- plastics
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
- B28B3/06—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould with two or more ram and mould sets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0032—Moulding tables or similar mainly horizontal moulding surfaces
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention belongs to a method for forming a cement decorative plate with deep concave and convex patterns by adopting mold box overlapping and vertical vibration. Forming mold boxes comprise a movable mold box and a forming machine mold box which are overlapped, the movable mold box comprises a mold frame and a plastic mold box loaded in the mold frame, and the plastic mold box comprises an outer hard plastic box and an inner elastic soft plastic box; a vibrator is arranged at the upper part of a press head of a forming machine, and a vibrating table at the lower part of the forming machine and the vibrator at the upper part of the press head are started simultaneously during vibrating. With the adoption of the method, the problem about demolding of the deep concave and convex decorative surface can be solved very well, and the problem about forming compaction when the inner elastic soft plastic box is used by a cement mixing material is solved.
Description
Technical field
The invention belongs to a kind of decoration of cement using overlapping moulding box and up-down vibration molding with deep concavo-convex decorative pattern
The method of plate.
Background technology
Application No. 201210443782.7, entitled " makes small-sized assembled heat insulation precoated plate outer heat preservation system insulation dress
The heat insucation prefabricated plate of the patent application document description of the method for decorations integration ", its panel is a kind of cement decorative plate, in this plate
Join steel wire, lateral surface is prefabricated with 3 D stereo decorative pattern, by the way of cladding and wall connecting.The production of this plate becomes
Type is somewhat like with concrete floor tile, is all the moulding process using dry mix and vibration pressurization, but this plate structure
Make more much more complex than concrete floor tile, and steel wire lap joint is reserved on plate four side, thus this plate produces molding and need to adopt spy
Different moulding box, when the concavo-convex depth of panel decorative pattern is larger, also needs the moulding process using up-down vibration.
Content of the invention
The purpose of the present invention is to solve the cement of deep concavo-convex decorative pattern using the method for overlapping moulding box and up-down vibration
The production formation problems of decorative panel.
For achieving the above object, the present invention adopts the following technical scheme that：
A kind of cement decorative plate, inside joins steel wire, and lateral surface is prefabricated with the concavo-convex decorative pattern of the less depth of draw taper；Water
The upper and lower end face of mud decorative panel arranges metal hanger (for installing the metal embedded part connecting) at a certain distance；Cement decorative plate
Steel wire lap joint is reserved on four sides.
Described cement decorative plate steel wire shearing (available punch press shearing) is separated into external net slice and interior mesh sheet, and external net slice is arranged
In cement decorative plate periphery, and four are stretching out the outer proper width of cement decorative plate (both four while reserve steel wire lap joint), Intranet
Piece is arranged in the middle part of cement decorative plate.
The mould of described cement decorative plate is made up of moulding box and pressure head, and pressure head top arranges vibrator；Moulding box is by moving
Dynamic model case and forming machine moulding box overlapping are constituted；Mobile moulding box is made up of plastics diaphragm capsule that is framed and loading in the inner, framed in place
Setting " L " shape or "T"-shaped parting bead at plastics diaphragm capsule corner, to separate and fixed plastics diaphragm capsule, and position for external net slice, plastics
Diaphragm capsule periphery length and width size is equivalently-sized with external net slice length and width, and plastics diaphragm capsule is by rigid plastics outer box and elastomeric flexible plastics inner box
Composition, elastomeric flexible plastics inner box embeds within rigid plastics outer box, and the modern designs of plastics cassette bottom face molding cement decorative plate lateral surface is deep
Concavo-convex decorative pattern；Plastics diaphragm capsule upper edge is provided with the groove of fixing metal hanger；Forming machine moulding box lower edge is fixing suitably thick
The sponge rubber bar of degree, during molding, forming machine moulding box is superimposed on the plastics diaphragm capsule of mobile moulding box, collectively forms molding cement dress
The moulding box of plaque, the exsertion part of external net slice is clipped between the sponge rubber bar of forming machine moulding box and plastics diaphragm capsule upper edge, interior
Mesh sheet is placed on fabric, and metal hanger is temporarily fixed in the groove of plastics diaphragm capsule upper edge；Forming machine moulding box and pressure head by
Hydraulic pressure drives the axis of guide along shaping machine frame to move up and down；Mobile moulding box before the forming by mechanical rotary input devices (as hydraulic pressure
Propulsion plant) it is transported to the positive bottom of forming machine moulding box, after shaping forming machine is transported to by mechanical output arrangement (as chain making machine)
Outward；Cloth fabric and lay external net slice, interior mesh sheet and metal hanger work and all complete before mobile moulding box input in plastics diaphragm capsule；Cloth
Back of the body material, densification reality of shaking and the demoulding (sloughing forming machine moulding box and lifting pressure head) work are completed by forming machine molding procedure, during vibration,
Forming machine bottom vibration table is opened with pressure head top vibrator simultaneously.
The present invention mainly has following beneficial effect：
1. using the moulding box mode of mobile moulding box and forming machine moulding box overlapping accurately can fix in molding steel wire outer plate,
Interior mesh sheet and the position of metal hanger, and it is easy to fabric and the cloth of back of the body material, thus the molding realizing cement decorative plate produces.
2. steel wire shearing is separated into external net slice and interior mesh sheet, and when can solve pressure head and shaking molded, steel wire is mixed with cement
Close material to sink, during pressure head demoulding lifting, steel wire resilience has been shaken the problem that the real cement mixing material of densification bursts apart.
3. fix sponge rubber bar in forming machine moulding box lower edge, external net slice can be closed and moving moulding box and becoming with because of vibration
The gap being formed between type machine moulding box, it is to avoid produce burr.
4. plastics diaphragm capsule, by the way of rigid plastics outer box embed elastomeric flexible plastics inner box, can solve deep recessed well
The release problems of salient mounting facing.
5. adopt up-down vibration when shaking molded, cement mixing material can be solved well using elastomeric flexible plastics inner box
When the closely knit problem of molding.
Brief description
Fig. 1 is cement decorative plate schematic diagram；
Fig. 2 is the A-A profile of Fig. 1；
Fig. 3 is external net slice schematic diagram；
Fig. 4 is interior mesh sheet schematic diagram；
Fig. 5 is forming machine moulding box and pressure head schematic diagram；
Fig. 6 is mobile moulding box schematic diagram；
Fig. 7 is plastics diaphragm capsule schematic diagram；
Fig. 8 is rigid plastics outer box schematic diagram；
Fig. 9 is elastomeric flexible plastics inner box schematic diagram.
In figure：The deeply concavo-convex decorative pattern of 1- cement decorative plate lateral surface；2- metal hanger；3- external net slice；Mesh sheet in 4-；5-
Pressure head；6- moves moulding box；7- forming machine moulding box；8- is framed；9- plastics diaphragm capsule；10- " L " shape parting bead；The "T"-shaped parting bead of 11-；12-
The modern designs of plastics cassette bottom face；13- plastics diaphragm capsule upper edge；The groove of the fixing metal hanger of 14-；15- sponge rubber bar；16- hard is moulded
Material outer box；17- elastomeric flexible plastics inner box；18- pressure head top vibrator.
Specific embodiment
Cement decorative plate as depicted in figs. 1 and 2, inside joins steel wire as shown in Figure 3 and Figure 4, it is oblique that lateral surface is prefabricated with the demoulding
Spend the concavo-convex decorative pattern of less depth 1；The upper and lower end face of cement decorative plate arranges metal hanging 2 at a certain distance and (connects for installing
Metal embedded part)；Steel wire lap joint is reserved on cement decorative plate four side.
Described cement decorative plate steel wire shearing (available punch press shearing) is separated into external net slice 3 and interior mesh sheet 4, external net slice 3
It is arranged on cement decorative plate periphery, and four are stretching out the outer proper width of cement decorative plate (both four while reserve steel wire joint), interior
Mesh sheet 4 is arranged in the middle part of cement decorative plate.
As shown in Fig. 5-Fig. 9, the mould of cement decorative plate is made up of moulding box and pressure head 5, and wherein moulding box is by moving mould
Case and forming machine moulding box 7 overlapping are constituted；Mobile moulding box is made up of framed 8 and loading plastics diaphragm capsule 9 in the inner, and framed 8 is in place
" L " shape parting bead 10 or "T"-shaped parting bead 11 is set at 9 four jiaos of plastics diaphragm capsule, to separate and fixed plastics diaphragm capsule 9, and is outer net
Piece 3 positions, and the peripheral length and width size of plastics diaphragm capsule 9 is equivalently-sized with external net slice 3 length and width, and plastics diaphragm capsule 9 is by rigid plastics outer box 16
Form with elastomeric flexible plastics inner box 17, elastomeric flexible plastics inner box 17 embeds within rigid plastics outer box 16, the modern designs of plastics cassette bottom
The deeply concavo-convex decorative pattern 1 of face 12 molding cement decorative plate lateral surface, plastics diaphragm capsule upper edge 13 is provided with the recessed of fixing metal hanger 2
Groove 14；The sponge rubber bar 15 of the fixing suitable thickness in forming machine moulding box 7 lower edge, during molding, forming machine moulding box 7 is superimposed on movement
On the plastics diaphragm capsule 9 of moulding box 6, collectively form the moulding box of molding cement decorative plate, the exsertion part of external net slice 3 is clipped in molding machine die
Between the sponge rubber bar 15 of case 7 and plastics diaphragm capsule upper edge 13, interior mesh sheet 4 is placed on fabric, and metal hanger 2 is fixed temporarily
In the groove 14 of plastics diaphragm capsule upper edge 13；Forming machine moulding box 7 and pressure head 5 drive the axis of guide along shaping machine frame by hydraulic pressure
Move up and down；Mobile moulding box 6 is just being transported to forming machine moulding box 7 by mechanical rotary input devices (as hydraulic feed device) before the forming
Bottom, is transported to outside forming machine by mechanical output arrangement (as chain making machine) after shaping；Cloth fabric and lay outer in plastics diaphragm capsule 9
Mesh sheet 3, interior mesh sheet 4 and metal hanger 2 work and all complete before mobile moulding box 6 input；Cloth back of the body material, densification reality of shaking and the demoulding are (de-
Remove forming machine moulding box 7 and lifting pressure head 5) work completes by forming machine molding procedure, during vibration, forming machine bottom vibration table and pressure
Head top vibrator 18 is opened simultaneously.
Claims (1)
1. a kind of method of the cement decorative plate using overlapping moulding box and up-down vibration molding with deep concavo-convex decorative pattern, it is special
Levying is：
(1) join steel wire in described cement decorative plate, lateral surface is prefabricated with the concavo-convex decorative pattern of the less depth of draw taper；Cement
The upper and lower end face of decorative panel arranges metal hanger at a certain distance；Steel wire lap joint is reserved on cement decorative plate four side；
(2) described cement decorative plate steel wire shearing is separated into external net slice and interior mesh sheet, and external net slice is arranged on cement decorative plate week
Side, and the outer proper width of cement decorative plate is stretched out on four sides, interior mesh sheet is arranged in the middle part of cement decorative plate；
(3) mould of described cement decorative plate is made up of moulding box and pressure head, and pressure head top arranges vibrator；Moulding box is by moving
Moulding box and forming machine moulding box overlapping are constituted；Mobile moulding box is made up of plastics diaphragm capsule that is framed and loading in the inner, framed is being located at
Setting " L " shape or "T"-shaped parting bead at plastics diaphragm capsule corner, plastics diaphragm capsule periphery length and width size is equivalently-sized with external net slice length and width,
Plastics diaphragm capsule is made up of rigid plastics outer box and elastomeric flexible plastics inner box, and elastomeric flexible plastics inner box embeds rigid plastics outer box
Within, the deeply concavo-convex decorative pattern of the modern designs of plastics cassette bottom face molding cement decorative plate lateral surface；Plastics diaphragm capsule upper edge is provided with fixing gold
Belong to the groove of suspension member；The sponge rubber bar of the fixing suitable thickness in forming machine moulding box lower edge, during molding, forming machine moulding box is superimposed on
On the plastics diaphragm capsule of mobile moulding box, collectively form the moulding box of molding cement decorative plate, the exsertion part of external net slice is clipped in forming machine
Between the sponge rubber bar of moulding box and plastics diaphragm capsule upper edge, interior mesh sheet is placed on fabric, and metal hanger is temporarily fixed to be moulded
In the groove of material diaphragm capsule upper edge；Forming machine moulding box and pressure head drive the axis of guide along shaping machine frame to transport up and down by hydraulic pressure
Dynamic；Mobile moulding box is transported to the positive bottom of forming machine moulding box by mechanical rotary input devices before the forming, after shaping by machinery output dress
Put and be transported to outside forming machine；Cloth fabric and lay external net slice, interior mesh sheet and metal hanger work all in mobile mould in plastics diaphragm capsule
Complete before case input；Cloth back of the body material, densification reality of shaking and demoulding work are completed by forming machine molding procedure, during vibration, forming machine bottom
Vibration table is opened with pressure head top vibrator simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510027626.6A CN104690826B (en) | 2015-01-20 | 2015-01-20 | Method for forming deep concave and convex cement decorative plate by adopting mold box overlapping and vertical vibration |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510027626.6A CN104690826B (en) | 2015-01-20 | 2015-01-20 | Method for forming deep concave and convex cement decorative plate by adopting mold box overlapping and vertical vibration |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104690826A CN104690826A (en) | 2015-06-10 |
| CN104690826B true CN104690826B (en) | 2017-02-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510027626.6A Expired - Fee Related CN104690826B (en) | 2015-01-20 | 2015-01-20 | Method for forming deep concave and convex cement decorative plate by adopting mold box overlapping and vertical vibration |
Country Status (1)
| Country | Link |
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| CN (1) | CN104690826B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105714999B (en) * | 2016-02-29 | 2019-04-09 | 上海紫霓节能科技有限公司 | Perps is the external thermal insulation decoration of cement panel of flexible sealing seam |
| CN107825784B (en) * | 2017-11-06 | 2019-07-23 | 烟台智本知识产权运营管理有限公司 | A kind of sponge cement blanket and preparation method thereof |
Citations (9)
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|---|---|---|---|---|
| FR2442119B1 (en) * | 1978-11-27 | 1986-06-20 | Martin Rafael | THE PANEL IN RELATED STONES |
| CN1262986A (en) * | 1999-02-09 | 2000-08-16 | 美国石膏公司 | Method for making patterned face plate material and plate product made up by using said method |
| JP4007756B2 (en) * | 2000-09-22 | 2007-11-14 | タマホーム 株式会社 | Concrete panel and concrete panel manufacturing method |
| CN101260712A (en) * | 2007-03-09 | 2008-09-10 | 邱则有 | Prefabricated element for floor |
| CN101424116A (en) * | 2008-10-27 | 2009-05-06 | 骆水根 | Composite foamed ceramic decorative plate and method for producing the same |
| CN201284537Y (en) * | 2008-08-25 | 2009-08-05 | 青岛英博石业有限公司 | Stone heat-insulation decoration board |
| CN101832002A (en) * | 2010-04-14 | 2010-09-15 | 虞新华 | Point-supporting thin shell heat-insulating wallboard and application thereof |
| CN102896695A (en) * | 2011-07-26 | 2013-01-30 | 李思全 | Process for manufacturing preformed color-stone concrete composite veneers |
| CN102912954A (en) * | 2012-11-06 | 2013-02-06 | 虞新华 | Method for integrating thermal insulation and decoration for small-sized assembled thermal insulation precast slab exterior insulation system |
-
2015
- 2015-01-20 CN CN201510027626.6A patent/CN104690826B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2442119B1 (en) * | 1978-11-27 | 1986-06-20 | Martin Rafael | THE PANEL IN RELATED STONES |
| CN1262986A (en) * | 1999-02-09 | 2000-08-16 | 美国石膏公司 | Method for making patterned face plate material and plate product made up by using said method |
| JP4007756B2 (en) * | 2000-09-22 | 2007-11-14 | タマホーム 株式会社 | Concrete panel and concrete panel manufacturing method |
| CN101260712A (en) * | 2007-03-09 | 2008-09-10 | 邱则有 | Prefabricated element for floor |
| CN201284537Y (en) * | 2008-08-25 | 2009-08-05 | 青岛英博石业有限公司 | Stone heat-insulation decoration board |
| CN101424116A (en) * | 2008-10-27 | 2009-05-06 | 骆水根 | Composite foamed ceramic decorative plate and method for producing the same |
| CN101832002A (en) * | 2010-04-14 | 2010-09-15 | 虞新华 | Point-supporting thin shell heat-insulating wallboard and application thereof |
| CN102896695A (en) * | 2011-07-26 | 2013-01-30 | 李思全 | Process for manufacturing preformed color-stone concrete composite veneers |
| CN102912954A (en) * | 2012-11-06 | 2013-02-06 | 虞新华 | Method for integrating thermal insulation and decoration for small-sized assembled thermal insulation precast slab exterior insulation system |
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| Publication number | Publication date |
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| CN104690826A (en) | 2015-06-10 |
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