Propylene-based elastomeric polymer of ultrasonic technology initiation grafting and preparation method thereof
Technical field
The present invention relates to a kind of chemical modification high molecular polymers and preparation method thereof, and in particular to a kind of ultrasonic technology
Propylene-based elastomeric polymer of initiation grafting and preparation method thereof.
Background technology
Propylene-based elastomeric is either processed from synthesis or is modified to formula, is all a kind of poly- with brand new technical
Composition powder has controlled local defect in such polymer architecture, with Ziegler-Natta catalyst or metallocene catalyst
The propylene copolymer of preparation is compared, there are prodigious difference in structure and performance, have relatively narrow molecular vibrational temperature and
Wider fusion range, crystal property is poor, when being used as film, fiber and mechanograph, has optical property outstanding, sealing
Performance, adhesive strength, elasticity and flexibility.In addition also there is low heat seal initiation temperature, wide heat-sealing temperature window;Excellent
Hot glue viscosity and the transparency;Under the high filler loading capacity of filler, still there is good processing performance;There is good phase with polyolefin
Capacitive and adhesiveness, relatively cheap polyethylene (PE), polypropylene (PP) are used in combination with price, can obtain cost-effective
Material;It can be processed with a variety of processing methods, such as:Extrusion, injection molding, blowing, curtain coating, spinning and calendering etc..In part field
Conjunction can substitute PP, PE, ethylene-octene copolymer (POE) and ethylene-propylene-diene terpolymer (EPDM) and use.
However propylene-based elastomeric itself does not have polarity, to extend the application range of this material, assigns its function
Property, such as it is applied to the bonding of film, the toughening modifying of engineering plastics, coupling modifier, the high score for filling (enhancing) high polymer
Preparation of sub- alloy etc. has special advantage.
It is to carry out chemical modification to it to add polar micromolecular compound in the polymer and carry out graft modification to it
Desirable route, these micromolecular compounds include maleic anhydride (MAH), acrylic acid (AA), glycidyl methacrylate
(GMA) etc., the method for polymer graft modification mainly has monomer polymerization method, solwution method, fusion method, radiation method, solid phase method etc..Profit
Cause polymer melting with peroxide and is grafted the desirable route that some polar monomers are realization polyolefin functionals, and the skill
Art has been successfully realized industrialization, and common graft-modified polymers are produced by fusion method currently on the market.But
It is that peroxide eventually remains in the product, continues to cause polymer degradation over time, so as to cause material
The decline of energy (especially mechanical property).Patent 201110377655.7 discloses a kind of super-high fluidity propylene-based elastomeric and connects
Graft copolymer and preparation method thereof, this method is that peroxide has been used to cause propylene-based elastomeric grafting, although it is assigned
Material polarity, more conventional elastomer graft copolymer mobile performance is excellent very much, is applied to the fields such as inner and outer decorative parts of automobile
It is thinning, there is advantage on enlarged product, occur being molded the product defects such as insufficient, warpage from reducing.However it uses
The method of peroxide still will produce the residual of peroxide, and can not fundamentally remove these residuals, with pushing away for time
Shifting will continue to cause polymer degradation or crosslinking, to influence the performance of end article.
The present invention is directed to be passed through under the premise of not applying any peroxide using the ultrasonic energy of clean environment firendly
Ultrasonic technique causes propylene-based elastomeric fusion-grafting functional monomer, to prepare polarity propylene-based elastomeric, widens it and answers
The roads Tiao Xin are opened up with range.
Invention content
The purpose of the present invention is exactly to provide a kind of ultrasonic technology initiation to overcome above-mentioned the shortcomings of the prior art
Propylene-based elastomeric polymer of grafting and preparation method thereof.
The purpose of the present invention can be achieved through the following technical solutions:
The present invention relates to a kind of propylene-based elastomeric graft polymers using ultrasonic technology initiation grafting, the polymerizations
Object includes each component of following weight percent content:
Preferably, the melt flow rate (MFR) of the propylene-based elastomeric resin is 3~30g/10min;Described third
Alkenyl elastomer resin is the compound of the propylene-based elastomeric resin of one or more of different melt flow rates.
Preferably, the grafted monomers include in maleic anhydride, acrylic acid, glycidyl methacrylate
One or more of compounds.
Preferably, the maleic anhydride is colourless acicular crystal, there is certain penetrating odor, 52.8 DEG C of fusing point,
Relative density 1.48, relative molecular mass 98.06;The acrylic acid is colorless clear liquid, carries the penetrating odor of feature,
Relative density 1.05, relative molecular mass 72.06;The glycidyl methacrylate is colourless transparent liquid, relatively close
Degree 1.074, relative molecular mass 142.15.
Preferably, the cross-linked inhibitor is triphenyl phosphite, caprolactam or stearic amide.
Preferably, the antioxidant is that Hinered phenols antioxidant or Hinered phenols antioxidant and phosphorous acid esters are anti-
The compound of oxygen agent.The Hinered phenols antioxidant includes commercially available antioxidant 1076, antioxidant 245 or antioxidant 1010, described
Phosphite ester kind antioxidant include commercially available irgasfos 168.
The invention further relates to a kind of propylene-based elastomerics using ultrasonic technology initiation grafting of the present invention to be graft-polymerized
The preparation method of object, the preparation method include the following steps:
After the propylene-based elastomeric resin, grafted monomers, cross-linked inhibitor, antioxidant mixed at high speed, it is placed in and is equipped with
It is squeezed through fusion plastification, the preliminary initiation of ultrasound, kneading mixing, the lasting initiation of ultrasound, mouth mold in the extruder of double ultrasonic generators
Go out, tie rod, cooling, pelletizing, vacuum drying is to get the propylene-based elastomeric graft polymers;Double ultrasonic generators
It is separately positioned on the conversion zone cylinder and extruder head of extruder.
When double ultrasonic generators are specifically arranged, the mixture of polymer by fusion plastification at melt 10, by socket
In the ultrasonic probe 6 of extruder conversion zone fuselage, by the ultrasonication of probe 6, to cause preliminary graft reaction, again
By the ultrasonic probe 9 being socketed at cross-head, cause further reaction so that reaction fully completely after, through mouth mold
Ideal graft product is obtained after 12 extrusions, specifically as shown in structural representation Fig. 1.
Preferably, the extruder is single screw extrusion machine or double screw extruder, preferred scheme, institute
It is parallel dual-screw extruding machine to state extruder.
Preferably, each section extruder temperature of the extruder from charge door to head is arranged at 80 DEG C~280 DEG C,
Screw speed is controlled at 50~400 revs/min.
Preferably, the ultrasonic power of the ultrasonic generator is controlled in 50~800W, ultrasonic frequency control
System is in 10000~30000Hz.
Preferably, the mixed at high speed carries out in high-speed mixer, and incorporation time is 3~10 minutes.
Compared with prior art, the present invention has the advantages that:
(1) present invention is reacted using ultrasonic technology initiation grafting, which kind of response type monomer no matter selected, was not used
Oxide does not have the residual of unreacted peroxide and its decomposition product as initiator, thus in grafted products, makes whole
A process more cleans, is more environmentally friendly, to reduce the influence to the performance, appearance, smell of final products etc.;
(2) present invention causes propylene elastomeric generation macromolecular radical using ultrasonic technology, to further cause
The grafting of reaction monomers, when unlike using peroxide to cause, propylene-based elastomeric will produce violent degradation side reaction, use
Although ultrasonic technology can also make propylene-based elastomeric polymer generate chain rupture, its degree is relatively mild, side reaction degree drop
It is low, the more conducively holding of propylene-based elastomeric self performance;
(3) relative to peroxide initiation grafting is used, this patent causes propylene elastomeric using ultrasonic generator and connects
Branch response type monomer can make polymer generate enough macromolecular radicals and cause monomer grafting, and can shorten processing week
Resin only need to be fully plasticized, response type by the phase this is because without the peroxide half-life temperature for considering to use in technique
Monomer is sufficiently mixed uniformly.
(4) present invention causes propylene elastomeric graft reaction type monomer, polymer and reaction using double ultrasonic generators
Type monomer, just by first segment ultrasonic generator, causes the graft reaction of the first step after the melting of extruder leading portion, continues anti-
Should after reacted by the further initiation grafting of second segment ultrasonic generator, by adjusting suitable ultrasonic technique and squeeze out work
Skill so that reaction monomers are grafted to the ratio on matrix resin and greatly improve, and the product of the high grafting rate set, reaching makes
With requiring.
Description of the drawings
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other spies of patent of the present invention
Sign, objects and advantages will become more apparent upon:
Fig. 1 is the extruder schematic diagram with double ultrasonic generators;
Wherein, 1 is extruder fuselage, and 2 be extruder feed hopper, and 3 be extruder screw, and 4 send out for conversion zone ultrasonic wave
Raw device, 5 be conversion zone energy converter, and 6 be conversion zone ultrasonic probe, and 7 be head section supersonic generator, and 8 be head section energy converter,
9 be head section ultrasonic probe, and 10 be polymer melt, and 11 be cross-head, and 12 be mouth mold.
Specific implementation mode
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.Following embodiment will be helpful to this field
Technical staff further understand the present invention, but the invention is not limited in any way.It should be pointed out that the general of this field
For logical technical staff, without departing from the inventive concept of the premise, various modifications and improvements can be made.These are belonged to
Protection scope of the present invention.
Embodiment 1
The present embodiment is related to a kind of propylene-based elastomeric polymer of ultrasonic technology initiation grafting and preparation method thereof, tool
Body prepares as follows:
Following components is weighed according to parts by weight:Propylene-based elastomeric resin (ExxonMobil, Vistmaxx6202, MI=
20.0g/10min) 100 parts, grafted monomers be 1.5 parts of glycidyl methacrylate, 0.4 part of triphenyl phosphite, 1010
It is totally 0.4 part of antioxidant with 168.
All components are put into proportion in high-speed mixer and are mixed 8 minutes, being added to one, there are double ultrasounds to fill
In the parallel dual-screw extruding machine set, as shown in Figure 1, extruder is from charge door (double screw extruder feed hopper 2) to head
11 each section of extruder temperature is arranged between 120 DEG C~200 DEG C, and at 300 revs/min, ultrasonic power controls for screw speed control
In 200W, ultrasonic frequency is adjusted in 20000Hz, persistently cause through fusion plastification, the preliminary initiation of ultrasound, kneading mixing, ultrasound,
Die extrusion, tie rod, cooling, pelletizing, vacuum drying obtain product A, grafting rate 0.8%.
Detailed process is:Mixed component raw material is added by extruder feed hopper 2, into extruder fuselage 1, is being squeezed
Go out under the action of machine screw rod 3, fusion plastification passes through at melt 10 by being socketed in the ultrasonic probe 6 of extruder conversion zone fuselage
Probe 6 ultrasonication (conversion zone supersonic generator 4, conversion zone energy converter 5, conversion zone ultrasonic probe 6 are sequentially connected, by
After conversion zone supersonic generator 4 sends out reacted section of conversion of energy converter 5 of ultrasonic signal, it is right to be transmitted to conversion zone ultrasonic probe 6
Ultrasonication occurs for melt 10), to cause preliminary graft reaction;Again pass by the ultrasound being socketed at cross-head 11
(head section supersonic generator 7, head section energy converter 8, head section ultrasonic probe 9 are sequentially connected probe 9, by head section ultrasound
Wave producer 7 sends out ultrasonic signal after the conversion of head section energy converter 8, is transmitted to head section ultrasonic probe 9 and melt 10 occurs
Ultrasonication), cause further reaction so that reaction fully completely after, obtain ideal graft after the extrusion of mouth mold 12
Product.
By the propylene elastomeric grafted methacrylic acid of obtained product A and the same grafting rate of peroxide initiation grafting
Ethylene oxidic ester (product B) be used for PBT resin toughening, by PBT resin respectively with product A and product B according to 80: 20 ratio
Mixing is made ASTM standard batten, evaluates its mechanics after being granulated through parallel dual-screw (draw ratio 40: 1, screw diameter 36mm)
Performance and through long-term thermo-oxidative ageing (aging condition:150 DEG C) mechanical property conservation rate after 1000h.As a result such as the following table 1.
Table 1
As shown in Table 1, what is no matter added in PBT resin is to use the product A of ultrasonic method preparation or use peroxidating
Product B prepared by object method, since grafting rate is close, before unaged, the mechanical property of toughening material is suitable;But it is added to super
In product A prepared by sound wave, since peroxide is not used, so in the product without unreacted peroxide and after reacting
Unconsumed free radical or other small molecules residual, macro manifestations after 150 DEG C of aging, use product A through 1000 hours
The mechanical property retention rate of system is substantially better than the mechanical property retention rate using product B systems.
In the present invention, propylene-based elastomeric polymer grafting efficiency depends on propylene-based elastomeric resin, grafted monomers, friendship
Join the collective effect of the specific choice and proportioning and ultrasonic wave elicitation technique of inhibitor, antioxidant.Using matching for the present embodiment
Side prepares grafted propylene base elasticity with the ultrasonic extrusion integration apparatus of the setting excusing from death initiating device only at cross-head
Body, grafting rate 0.2%, less effective.Its reason is:Only pass through thermal initiation pole during melt blending in an extruder
A small amount of reaction monomers are grafted on propylene-based elastomeric, and when ultrasonic device of the melt by head, main graft reaction is
It can occur, but residence time of the melt at this is very short so that still only a small amount of reaction monomers can be grafted to matrix resin
On, to which grafting rate is relatively low, requirement is not achieved.
Embodiment 2
The present embodiment is related to a kind of propylene-based elastomeric polymer of ultrasonic technology initiation grafting and preparation method thereof, tool
Body prepares as follows:
Following components is weighed according to parts by weight:Propylene elastomeric resin (ExxonMobil, Vi stmaxx3000, MI=
3.0g/10min) 70 parts, 30 parts of Vistmaxx6102 (MI=3.0g/10min), grafted monomers are 2 parts of maleic anhydride, stearic acid
0.3 part of amide, 168/1076 is 0.3 part of antioxidant.
All components are put into proportion in high-speed mixer and are mixed 5 minutes, is added to spiral shells double in the same direction described in embodiment 1
In bar extruder, each section extruder temperature of the extruder from charge door to head is arranged between 100 DEG C~200 DEG C, and screw rod turns
At 200 revs/min, ultrasonic power control adjusts ultrasonic frequency in 30000Hz, through fusion plastification, mediates in 50W for speed control
Mixing, ultrasonic initiation, head extrusion, tie rod, cooling, pelletizing, vacuum drying, obtain products C, grafting rate 0.6%.
By obtained products C be used for nylon 66 resin filled toughening, by nylon 66 resin (Shen Ma groups, EPR2.7),
Talcum powder (CZ-6800) is mixed with products C according to 75: 20: 5 ratio respectively, through parallel dual-screw (draw ratio 40: 1, screw rod
Diameter 36mm) be granulated after, ASTM standard batten is made, evaluates its mechanical property and through long-term thermo-oxidative ageing (aging condition:150
DEG C) mechanical property conservation rate after 1000h.As a result such as the following table 2.
Table 2
Assessment item |
24 lab scales are tested |
Aging is tested for 1000 hours |
Tensile strength (MPa) |
78.3 |
74.5 |
Notch impact strength (J/m) |
94.4 |
69.8 |
As shown in Table 2, the basic mechanical performance of material is rear before ageing reduces there is no apparent, the especially drawing of material
Intensity is stretched, fall is less than 5%, this is because products C has used double ultrasonic wave initiating devices, peroxide is used instead of tradition
As initiator, the various small molecule residual quantities in toughener are extremely low for materialization, result in the property retention rate of product after aging compared with
It is high.
Embodiment 3
The present embodiment is related to a kind of propylene-based elastomeric polymer of ultrasonic technology initiation grafting and preparation method thereof, tool
Body prepares as follows:
Following components is weighed according to parts by weight:Propylene-based elastomeric resin (DOW, Versify 3000, MI=8.0g/
10min) 80 parts, Vistmaxx6202 be 20 parts, grafted monomers be 3 parts of acrylic acid and glycidyl methacrylate (1: 2),
0.4 part of caprolactam, 245 be 0.5 part of antioxidant.
All components are put into proportion in high-speed mixer and are mixed 3 minutes, being added to one, there are double ultrasounds to occur
In the single screw extrusion machine of device, as shown in Figure 1, each section extruder temperature of the extruder from charge door to head is arranged 120
DEG C~280 DEG C between, at 50 revs/min, ultrasonic power control adjusts ultrasonic frequency and exists in 600W for screw speed control
20000Hz is produced through fusion plastification, kneading mixing, ultrasonic initiation, head extrusion, tie rod, cooling, pelletizing, vacuum drying
Product D.
Obtained product D is used for the bonding of PET/PP composite membranes, tearing toughness can to reach 180N/20mm.
Embodiment 4
The present embodiment is related to a kind of propylene-based elastomeric polymer of ultrasonic technology initiation grafting and preparation method thereof, tool
Body prepares as follows:
Following components is weighed according to parts by weight:Propylene-based elastomeric resin (DOW, Versify 4200, MI=25.0g/
10min, Versify 3200, MI=8.0g/10min) it is 50 parts each, grafted monomers are 1.8 parts of maleic anhydride, triphenyl phosphite
0.4 part, 1076 and 168 be 0.4 part of antioxidant (1: 1).
All components are put into proportion in high-speed mixer and are mixed 10 minutes, is added to described in embodiment 1 double in the same direction
In screw extruder, each section extruder temperature of the extruder from charge door to head is arranged between 80 DEG C~180 DEG C, and screw rod turns
At 250 revs/min, ultrasonic power control adjusts ultrasonic frequency in 30000Hz, through fusion plastification, mediates in 400W for speed control
Mixing, ultrasonic initiation, head extrusion, tie rod, cooling, pelletizing, vacuum drying, obtain product E, grafting rate 0.73%.
The POE-g-MAH (product F) of obtained product E and the same grafting rate of peroxide initiation grafting is used for PA6/
The mass ratio of the compatilizer of PP alloys, PA6, PP is fixed on 90: 10, the product E and product F of 2 mass parts is separately added into, through double spiral shells
After bar extruder (draw ratio 40: 1, screw diameter 36mm) is granulated, ASTM standard batten is made, evaluates its mechanical property and through length
Phase thermo-oxidative ageing (aging condition:150 DEG C) mechanical property conservation rate after 1000h.As a result such as the following table 3.
Table 3
As can be seen from Table 3, since grafting rate is close, it is to use ultrasonic method no matter to be added in PA6/PP alloy systems
The product E of preparation still uses product F prepared by peroxide method, and before unaged, the mechanical property of alloy material is suitable;
But it is added in the product E of ultrasonic wave preparation, since peroxide is not used, so in the product without unreacted peroxidating
Unconsumed free radical or other small molecules residual after object and reaction, macro manifestations through 1000 hours, 150 DEG C of aging it
Afterwards, the mechanical property retention rate using product F system is substantially better than using the mechanical property retention rate of product E system.
Embodiment 5
The present embodiment is related to a kind of propylene-based elastomeric polymer of ultrasonic technology initiation grafting and preparation method thereof, tool
Body prepares as follows:
Following components is weighed according to parts by weight:Propylene-based elastomeric resin (Vistmaxx6202 is 100 parts), grafted monomers
For 5.4 parts of maleic anhydride and glycidyl methacrylate (1: 2), 1 part of caprolactam, 245 be 1.1 parts of antioxidant.
All components are put into proportion in high-speed mixer and are mixed 8 minutes, is added to spiral shells double in the same direction described in embodiment 1
In bar extruder, each section extruder temperature of the extruder from charge door to head is arranged between 80 DEG C~200 DEG C, screw speed
At 400 revs/min, ultrasonic power control adjusts ultrasonic frequency in 10000Hz, through fusion plastification, mediates and mix in 600W for control
Refining, ultrasonic initiation, head extrusion, tie rod, cooling, pelletizing, vacuum drying, obtain product G.
Another to prepare comparative example product H, basic recipe and the formula for obtaining product G are completely the same, except that making
On Preparation Method, the ultrasonic initiating device at double screw extruder middle fuselage is closed, only opens the ultrasonic initiating device at head,
Its technique is identical with product G is prepared.
Obtained product G and product H are titrated into grafting rate respectively, the grafting rate of product G reaches 2.6%, and product H connects
Branch rate only has 0.5%, and the two is respectively used to the bonding of PET/PP composite membranes, can using the composite membrane tearing toughness of product G
To reach 210N/20mm, and there was only 80N/20mm using the composite membrane tearing toughness of product H.
Embodiment 6
The present embodiment is related to a kind of propylene-based elastomeric polymer of ultrasonic technology initiation grafting and preparation method thereof, tool
Body prepares as follows:
Following components is weighed according to parts by weight:Propylene-based elastomeric resin (ExxonMobil, Vistmaxx6202, MI=
20.0g/10min) 100 parts, grafted monomers are 0.5 part of maleic anhydride, and 0.1 part of triphenyl phosphite, 1010 and 168 be antioxidant
Totally 0.4 part.
All components are put into proportion in high-speed mixer and are mixed 3 minutes, is added to spiral shells double in the same direction described in embodiment 1
In bar extruder, each section extruder temperature of the extruder from charge door to head is arranged between 100 DEG C~280 DEG C, and screw rod turns
At 150 revs/min, ultrasonic power control adjusts ultrasonic frequency in 15000Hz, through fusion plastification, mediates in 500W for speed control
Mixing, ultrasonic initiation, head extrusion, tie rod, cooling, pelletizing, vacuum drying, obtain product I.
Obtained product I is used for the toughening of 30% fiberglass reinforced PA, 6 material, compared with not adding toughener, adds 5 matter
Measure the notch impact strength of the reinforcing material of part product I increases to 223J/m, the notch impact strength performance of material by 108J/m
Improve notable.
Specific embodiments of the present invention are described above.It is to be appreciated that the invention is not limited in above-mentioned
Particular implementation, those skilled in the art can make various deformations or amendments within the scope of the claims, this not shadow
Ring the substantive content of the present invention.