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CN104072049A - Preparation method for concrete capable of suppressing release of soda residue chloride - Google Patents

Preparation method for concrete capable of suppressing release of soda residue chloride Download PDF

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Publication number
CN104072049A
CN104072049A CN201410335565.5A CN201410335565A CN104072049A CN 104072049 A CN104072049 A CN 104072049A CN 201410335565 A CN201410335565 A CN 201410335565A CN 104072049 A CN104072049 A CN 104072049A
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ball
middle foaming
foaming layer
layer
concrete
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Granted
Application number
CN201410335565.5A
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Chinese (zh)
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CN104072049B (en
Inventor
张�成
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Ningdu Bao Huashan Concrete Co., Ltd.
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Hefei Liang Tu Chemical Industry Science Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to a preparation method for concrete capable of suppressing release of soda residue chloride. The concrete is prepared by the following raw materials in parts by weight: 100 parts of cement, 20-60 parts of ceramsite, 40-60 parts of fly ash, 30-40 parts of fine sand, 40-60 parts of slag powder and 25-45 parts of water. The concrete is characterized in that the ceramsite adopts a three-layer composite structure, and comprises a ball core, a middle foaming layer and a shell layer from inside to outside; the core layer comprises soda residue, glass dust, fly ash and an alkali exciting agent; the middle foaming layer comprises glass dust, slate and methyl cellulose ether; the shell layer comprises cement, glass dust, fly ash, natural zeolite and the alkali exciting agent. The ball core of the ceramsite comprises substantial soda residue; pollution of the soda residue to environment is reduced; meanwhile, manufacture of the ceramsite is conducted in normal temperature environment completely without high-temperature sintering process; energy is saved; pollution to environment during the sintering process is reduced.

Description

A kind of concrete for making method that suppresses the release of alkaline residue muriate
Technical field
The present invention relates to a kind of concrete for making method, especially relate to a kind of concrete for making method that alkaline residue muriate discharges that limits.
Background technology
Haydite is exactly the particle of ceramic.The most of rounded or oval-shaped ball of external appearance characteristic of haydite, is not circle or oval-shaped ball but there are some imitative rubble haydites yet, and is irregular rubble shape.Haydite shape because of technique different different.Its surface is the hard shell of one deck, and this layer of shell is ceramic or enamel, has water proof and protects gas effect, and give the intensity that haydite is higher.The appearance color of haydite because of adopted raw material different and different with technique.The color of roasting haydite is mostly garnet, ember, and also having some special kinds is lark, grey black, canescence, Steel Gray etc.
Alkaline residue is the industrial waste residue with discharging in solvay soda process alkali producing process, because containing a large amount of muriates, it becomes reluctant solid waste, the alkaline residue that alkali factory discharges has for a long time taken a large amount of arable lands, and muriate also can cause great pollution and destruction to environment.
Alkaline residue is used in architecture engineering material, is especially applied to make concrete structure.Utilize the concrete of alkaline residue preparation, but muriate wherein can produce corrosion to reinforcing bar, can bring the hidden danger of quality to engineering.
Chinese invention patent CN201110409374.5 discloses " manufacture method of the less energy-consumption lightweight alkaline residue porcelain granule that a kind of efficient profit is useless ".This haydite is three-layer composite structure, comprising occupy-place cellular cores, middle foaming layer and crust layer, occupy-place cellular cores is by the granular polystyrene mixing alkaline residue of fragmentation and add interfacial agents VAE emulsion and water stirs balling-up, wherein alkaline residue consumption is that 60-80wt%, cullet powder are 20-40wt%, alkaline residue and glass powder summation are 100wt%, and broken granular polystyrene is the 0.02-0.04wt% of alkaline residue and cullet powder total amount; Middle foaming layer is comprised of cullet, shale, carbon dust and methyl cellulose ether; its weight consists of: cullet 60-80wt%; shale 20-40wt%; the summation of cullet and shale is 100wt%; carbon dust is the 0.2-0.4wt% of cullet powder and shale total amount, and methyl cellulose ether is the 1-3wt% of cullet powder and shale total amount; Crust layer is comprised of glass powder, shale, boric acid, and cullet powder consumption is 10-30wt%, and shale is 70-90wt%, and the total amount of cullet powder and shale is 100%wt, and boric acid is the 3-5wt% of cullet powder and shale total amount.
Although the haydite in this patent can play the part effect that suppresses muriate stripping in alkaline residue in theory, if but the haydite of this patent is for making concrete, it will be for a long time in rich water surrounding, water still can infiltrate through in cellular cores, and muriate still can partly ooze out corrosion steel under the effect of water.In addition, the cost of manufacture of this haydite is higher, need to carry out sintering.
Concrete material is a kind of durable material, but be in essence a kind of porous material heterogeneous, under the erosion action of the medium of carbonic acid gas, water, chlorion, vitriol etc., be unavoidably subject to the impact of foeign element and corrode, concrete can accelerate the failure, and greatly shorten work-ing life.So, while using haydite as concrete batching, the muriate in must fine control alkaline residue.
Summary of the invention
The present invention has designed a kind of concrete for making method that alkaline residue muriate discharges that suppresses, and the technical problem of its solution is in prior art, to utilize the concrete of alkaline residue preparation, but muriate wherein can produce corrosion to reinforcing bar, can bring the hidden danger of quality to engineering.
In order to solve the technical problem of above-mentioned existence, the present invention has adopted following scheme:
A kind of concrete that suppresses the release of alkaline residue muriate, raw material by following quality proportioning forms: 100 parts of cement, 20-60 part haydite, 40-60 part flyash, 30-40 part fine sand, 40-60 slag powders and 25-45 part water, it is characterized in that: described haydite is three-layer composite structure, be respectively from the inside to the outside ball core, middle foaming layer and crust layer, sandwich layer comprises that alkaline residue, glass powder, flyash and alkali-activator form; Middle foaming layer is comprised of glass powder, shale and methyl cellulose ether, and crust layer is comprised of cement, glass powder, flyash, natural zeolite and alkali-activator.
Further, alkali-activator is comprised of potassium hydroxide and water, and both mass ratioes are 1:49.
Further, the mass ratio of alkaline residue, glass powder, flyash, natural zeolite and the alkali-activator in ball core is: 4:3:3:1:3.
Further, in middle foaming layer, the mass ratio of glass powder, shale and methyl cellulose ether is: 60:20:3.
Further, in crust layer, the mass ratio of cement, glass powder, flyash, natural zeolite and alkali-activator is: 5:2:2:1:3.Cement can be silicate 425# cement.
Further, ball core diameter is 7-12mm, and the thickness of middle foaming layer is 2-3mm, and crust layer thickness is 3-4mm.
Further, the mass ratio of ball core, middle foaming layer and crust layer is 3:1:2.
This concrete for making method that can suppress the release of alkaline residue muriate is as follows:
Step 1, making ball core; First proportionally in the mixture of siccative alkaline residue, glass powder, natural zeolite and flyash, add alkali-activator, stir, then by machine or be manually kneaded into the ball that diameter is 7-12mm, place and form ball core after 24-48 hour;
Step 2, at ball wicking surface, evenly form middle foaming layer; Then ball core step 1 being made is put into the pan-pelletizer that middle foaming layer siccative is housed, and starts into ball tray, make middle foaming layer siccative wrap ball wicking surface completely and obtain intermediate product, and the thickness of middle foaming layer is 2-3mm;
Step 3, at middle foaming layer outside surface, form crust layer; Shell powder cement, glass powder, flyash and natural zeolite that proportioning is good add alkali-activator mix and blend, form crust layer slurry; Step 2 gained intermediate product is put into the one-tenth ball tray that crust layer slurry is housed, start into ball tray and make it to rock, rock the 60-120 time of second, finally make crust layer slurry be wrapped in uniformly middle foaming layer surface, naturally, after drying 24-48 hour, form the haydite of package structure; The mass ratio of ball core, middle foaming layer and crust layer is 3:1:2;
Step 4, haydite, 40-60 part flyash, 30-40 part fine sand, 40-60 slag powders and 25-45 part water of 100 parts of cement, 20-60 part step 3 gained mixed and stirred, obtaining final product concrete.
This concrete that can suppress the release of alkaline residue muriate has following beneficial effect:
(1) in the ball core of the haydite that the present invention uses, comprise a large amount of alkaline residues, reduce the pollution of alkaline residue to environment, the making of haydite is simultaneously carried out completely under normal temperature environment, no longer needs high-temperature sintering process, saves energy and reduces the pollution to environment in sintering process.
(2) the present invention uses alkali-activator in ball core and crust layer, and the oxyhydroxide in alkali-activator has alkaline excitation effect to flyash, and the flyash after alkali excites can suppress the release of chlorion well.
(3) the present invention is provided with middle foaming layer between ball core and crust layer, make its foaming and make combining closely between ball core and crust layer, make alkaline residue and external environment isolation, the mode that flyash after alkali being excited in the process that what is more important can foam in middle layer simultaneously pushes by expansion is wrapped in ball wicking surface, avoid the appearance in sphere space, thereby avoid extraneous water to enter and the muriate in alkaline residue is discharged.
(4) ball core of the present invention and crust layer add natural zeolite as crystal seed, the mechanism of action in coal ash alkali agglutinate, crystal seed can improve coal ash alkali agglutinate process of hydration kinetics, improves this agglutinate hardenite physical and mechanical property, shortens agglutinate time of coagulation.
(5) crust layer of the present invention adopts cement material, and cement material can further make the muriate in alkaline residue be difficult for stripping.
Embodiment
Below in conjunction with embodiment, the present invention will be further described:
Embodiment 1:
Step 1, making ball core;
First proportionally in the mixture of siccative 400g alkaline residue, 300g glass powder, 100g natural zeolite and 300g flyash, add 300g alkali-activator, 6g potassium hydroxide and 294g water in alkali-activator, stir, then by machine or be manually kneaded into a plurality of balls that diameter is 7-12mm, place and form ball core after 24-48 hour;
Step 2, at ball wicking surface, evenly form middle foaming layer; Middle foaming layer siccative is evenly mixed by 600g glass powder, 200g shale and 30g methyl cellulose ether.
Then ball core step 1 being made is put into the pan-pelletizer that middle foaming layer siccative is housed, and starts into ball tray, make middle foaming layer siccative wrap ball wicking surface completely and obtain intermediate product, and the thickness of middle foaming layer is 2-3mm;
Step 3, at middle foaming layer outside surface, form crust layer; Shell powder 500g cement, 200g glass powder, 200g flyash and 100g natural zeolite that proportioning is good add 300g alkali-activator mix and blend, and 6g potassium hydroxide and 294g water in alkali-activator form crust layer slurry; A plurality of intermediate products of step 2 gained are put into the one-tenth ball tray that crust layer slurry is housed, starting into ball tray makes it to rock, rock the 60-120 time of second, finally make crust layer slurry be wrapped in uniformly middle foaming layer surface, naturally, after drying 24-48 hour, form the haydite of package structure;
Step 4, the haydite of 10kg cement, 5kg step 3 gained, 5kg flyash, 3kg part fine sand, 4kg slag powders and 4kg water mixed and stirred, obtaining final product concrete.
Embodiment 2:
Step 1, making ball core;
First proportionally in the mixture of siccative 400g alkaline residue, 300g glass powder, 100g natural zeolite and 300g flyash, add 300g alkali-activator, 6g potassium hydroxide and 294g water in alkali-activator, stir, then by machine or be manually kneaded into a plurality of balls that diameter is 7-12mm, place and form ball core after 24-48 hour;
Step 2, at ball wicking surface, evenly form middle foaming layer; Middle foaming layer siccative is evenly mixed by 600g glass powder, 200g shale and 30g methyl cellulose ether.
Then ball core step 1 being made is put into the pan-pelletizer that middle foaming layer siccative is housed, and starts into ball tray, make middle foaming layer siccative wrap ball wicking surface completely and obtain intermediate product, and the thickness of middle foaming layer is 2-3mm;
Step 3, at middle foaming layer outside surface, form crust layer slurry; Shell powder 500g cement, 200g glass powder, 200g flyash and 100g natural zeolite that proportioning is good add 300g alkali-activator mix and blend, and 6g potassium hydroxide and 294g water in alkali-activator form crust layer slurry; A plurality of intermediate products of step 2 gained are put into the one-tenth ball tray that crust layer slurry is housed, starting into ball tray makes it to rock, rock the 60-120 time of second, finally make crust layer slurry be wrapped in uniformly middle foaming layer surface, naturally, after drying 24-48 hour, form the haydite of package structure;
Step 4, the haydite of 10kg cement, 6kg step 3 gained, 5kg flyash, 4kg part fine sand, 5kg slag powders and 4.5kg water mixed and stirred, obtaining final product concrete.
Embodiment 3:
Step 1, making ball core;
First proportionally in the mixture of siccative 400g alkaline residue, 300g glass powder, 10g natural zeolite and 300g flyash, add 300g alkali-activator, 6g potassium hydroxide and 294g water in alkali-activator, stir, then by machine or be manually kneaded into a plurality of balls that diameter is 7-12mm, place and form ball core after 24-48 hour;
Step 2, at ball wicking surface, evenly form middle foaming layer; Middle foaming layer siccative is evenly mixed by 600g glass powder, 200g shale and 30g methyl cellulose ether.
Then ball core step 1 being made is put into the pan-pelletizer that middle foaming layer siccative is housed, and starts into ball tray, make middle foaming layer siccative wrap ball wicking surface completely and obtain intermediate product, and the thickness of middle foaming layer is 2-3mm;
Step 3, at middle foaming layer outside surface, form crust layer slurry; Shell powder 500g cement, 200g glass powder, 200g flyash and 10g natural zeolite that proportioning is good add 300g alkali-activator mix and blend, and 6g potassium hydroxide and 294g water in alkali-activator form crust layer slurry; A plurality of intermediate products of step 2 gained are put into the one-tenth ball tray that crust layer slurry is housed, starting into ball tray makes it to rock, rock the 60-120 time of second, finally make crust layer slurry be wrapped in uniformly middle foaming layer surface, naturally, after drying 24-48 hour, form the haydite of package structure;
Step 4, the haydite of 10kg cement, 5kg step 3 gained, 4kg flyash, 4kg part fine sand, 4kg slag powders and 3kg water mixed and stirred, obtaining final product concrete.

Claims (2)

1. can suppress the concrete for making method that alkaline residue muriate discharges, comprise the following steps:
Step 1, making ball core; First proportionally in the mixture of siccative alkaline residue, glass powder, natural zeolite and flyash, add alkali-activator, stir, then by machine or be manually kneaded into the ball that diameter is 7-12mm, place and form ball core after 24-48 hour;
Step 2, at ball wicking surface, evenly form middle foaming layer; Then ball core step 1 being made is put into the pan-pelletizer that middle foaming layer siccative is housed, and starts into ball tray, make middle foaming layer siccative wrap ball wicking surface completely and obtain intermediate product, and the thickness of middle foaming layer is 2-3mm;
Step 3, at middle foaming layer outside surface, form crust layer; Shell powder cement, glass powder, flyash and natural zeolite that proportioning is good add alkali-activator mix and blend, form crust layer slurry; Step 2 gained intermediate product is put into the one-tenth ball tray that crust layer slurry is housed, start into ball tray and make it to rock, rock the 60-120 time of second, finally make crust layer slurry be wrapped in uniformly middle foaming layer surface, naturally, after drying 24-48 hour, form the haydite of package structure; The mass ratio of ball core, middle foaming layer and crust layer is 3:1:2;
Step 4, haydite, 40-60 part flyash, 30-40 part fine sand, 40-60 slag powders and 25-45 part water of 100 parts of cement, 20-60 part step 3 gained mixed and stirred, obtaining final product concrete.
2. can suppress according to claim 1 the concrete for making method that alkaline residue muriate discharges, it is characterized in that: ball core diameter is 7-12mm, the thickness of middle foaming layer is 2-3mm, and crust layer thickness is 3-4mm.
CN201410335565.5A 2014-07-15 2014-07-15 A kind of concrete for making method suppressing alkaline residue chloride to discharge Expired - Fee Related CN104072049B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110590188A (en) * 2019-08-29 2019-12-20 泰山玻璃纤维邹城有限公司 Processing method of waste glass fiber powder
CN115925390A (en) * 2023-01-10 2023-04-07 郑州大学 Multilayer high-strength thermal-insulation ceramsite and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85100118A (en) * 1985-04-01 1986-07-09 清华大学 Manufacturing process of zeolite ceramsite
CN1100398A (en) * 1993-09-16 1995-03-22 刘生泰 Method for producing ceramic sand & ceramsite with caustic sludge and coal ash
CN1197050A (en) * 1997-04-18 1998-10-28 青岛市应用化学建材厂 Non-sintering powdered coal ash ceramic pellets and its prodn. method
CN101357840A (en) * 2007-08-03 2009-02-04 天津壹生环保科技有限公司 Baking-free type refuse burning flyash haydite and manufacturing method thereof
CN101759384A (en) * 2009-12-30 2010-06-30 北京工业大学 Alkaline residue porcelain granule having package structure and manufacturing method thereof
JP2010275155A (en) * 2009-05-29 2010-12-09 Zyuku Ltd Concrete composition, concrete structure and block for fish reef or spawning reef
CN102515821A (en) * 2011-12-09 2012-06-27 北京工业大学 Method for producing alkaline residue ceramsite with high efficiency, waste utilization, low energy consumption and light weight
CN103553457A (en) * 2013-10-16 2014-02-05 青岛磊鑫混凝土有限公司 Salt corrosion resistant concrete

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85100118A (en) * 1985-04-01 1986-07-09 清华大学 Manufacturing process of zeolite ceramsite
CN1100398A (en) * 1993-09-16 1995-03-22 刘生泰 Method for producing ceramic sand & ceramsite with caustic sludge and coal ash
CN1197050A (en) * 1997-04-18 1998-10-28 青岛市应用化学建材厂 Non-sintering powdered coal ash ceramic pellets and its prodn. method
CN101357840A (en) * 2007-08-03 2009-02-04 天津壹生环保科技有限公司 Baking-free type refuse burning flyash haydite and manufacturing method thereof
JP2010275155A (en) * 2009-05-29 2010-12-09 Zyuku Ltd Concrete composition, concrete structure and block for fish reef or spawning reef
CN101759384A (en) * 2009-12-30 2010-06-30 北京工业大学 Alkaline residue porcelain granule having package structure and manufacturing method thereof
CN102515821A (en) * 2011-12-09 2012-06-27 北京工业大学 Method for producing alkaline residue ceramsite with high efficiency, waste utilization, low energy consumption and light weight
CN103553457A (en) * 2013-10-16 2014-02-05 青岛磊鑫混凝土有限公司 Salt corrosion resistant concrete

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110590188A (en) * 2019-08-29 2019-12-20 泰山玻璃纤维邹城有限公司 Processing method of waste glass fiber powder
CN115925390A (en) * 2023-01-10 2023-04-07 郑州大学 Multilayer high-strength thermal-insulation ceramsite and preparation method thereof
CN115925390B (en) * 2023-01-10 2023-07-07 郑州大学 A kind of multi-layer high-strength thermal insulation ceramsite and its preparation method

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