CA2019557A1 - Cosmetic article - Google Patents
Cosmetic articleInfo
- Publication number
- CA2019557A1 CA2019557A1 CA 2019557 CA2019557A CA2019557A1 CA 2019557 A1 CA2019557 A1 CA 2019557A1 CA 2019557 CA2019557 CA 2019557 CA 2019557 A CA2019557 A CA 2019557A CA 2019557 A1 CA2019557 A1 CA 2019557A1
- Authority
- CA
- Canada
- Prior art keywords
- oil
- article
- substrate
- water
- skin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000002537 cosmetic Substances 0.000 title claims description 7
- 230000002745 absorbent Effects 0.000 claims abstract description 52
- 239000002250 absorbent Substances 0.000 claims abstract description 52
- 239000000758 substrate Substances 0.000 claims abstract description 37
- 239000007764 o/w emulsion Substances 0.000 claims abstract description 19
- 210000001124 body fluid Anatomy 0.000 claims abstract description 12
- 239000010839 body fluid Substances 0.000 claims abstract description 12
- 239000003921 oil Substances 0.000 claims description 53
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 239000000203 mixture Substances 0.000 claims description 23
- 235000019271 petrolatum Nutrition 0.000 claims description 22
- 239000000839 emulsion Substances 0.000 claims description 20
- 239000004744 fabric Substances 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 18
- 239000003995 emulsifying agent Substances 0.000 claims description 14
- 239000000126 substance Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 7
- 229920000297 Rayon Polymers 0.000 claims description 6
- 206010021639 Incontinence Diseases 0.000 claims description 5
- 238000000151 deposition Methods 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 230000001225 therapeutic effect Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000002964 rayon Substances 0.000 claims description 4
- 239000004952 Polyamide Substances 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- 229920000098 polyolefin Polymers 0.000 claims description 3
- 229920002994 synthetic fiber Polymers 0.000 claims description 3
- 239000012209 synthetic fiber Substances 0.000 claims description 3
- 229920000742 Cotton Polymers 0.000 claims description 2
- 239000006260 foam Substances 0.000 claims description 2
- 239000002480 mineral oil Substances 0.000 claims description 2
- 235000010446 mineral oil Nutrition 0.000 claims description 2
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 239000002759 woven fabric Substances 0.000 claims description 2
- 239000000295 fuel oil Substances 0.000 claims 1
- 235000019198 oils Nutrition 0.000 description 41
- 239000010410 layer Substances 0.000 description 30
- 239000012071 phase Substances 0.000 description 14
- 239000007788 liquid Substances 0.000 description 10
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- 239000008346 aqueous phase Substances 0.000 description 7
- 229910019142 PO4 Inorganic materials 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 239000003906 humectant Substances 0.000 description 6
- 239000010452 phosphate Substances 0.000 description 6
- QELSKZZBTMNZEB-UHFFFAOYSA-N propylparaben Chemical compound CCCOC(=O)C1=CC=C(O)C=C1 QELSKZZBTMNZEB-UHFFFAOYSA-N 0.000 description 6
- -1 urine Substances 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 5
- 239000002775 capsule Substances 0.000 description 5
- 239000008367 deionised water Substances 0.000 description 5
- 229910021641 deionized water Inorganic materials 0.000 description 5
- 239000004615 ingredient Substances 0.000 description 5
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 4
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 4
- 235000015110 jellies Nutrition 0.000 description 4
- 239000008274 jelly Substances 0.000 description 4
- LXCFILQKKLGQFO-UHFFFAOYSA-N methylparaben Chemical compound COC(=O)C1=CC=C(O)C=C1 LXCFILQKKLGQFO-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- UPOYFZYFGWBUKL-UHFFFAOYSA-N amiphenazole Chemical compound S1C(N)=NC(N)=C1C1=CC=CC=C1 UPOYFZYFGWBUKL-UHFFFAOYSA-N 0.000 description 3
- 229950001798 amiphenazole Drugs 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000003205 fragrance Substances 0.000 description 3
- 239000000017 hydrogel Substances 0.000 description 3
- 235000010232 propyl p-hydroxybenzoate Nutrition 0.000 description 3
- 239000004405 propyl p-hydroxybenzoate Substances 0.000 description 3
- 229960003415 propylparaben Drugs 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 239000008199 coating composition Substances 0.000 description 2
- 239000006071 cream Substances 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229940075507 glyceryl monostearate Drugs 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 230000007794 irritation Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 235000010270 methyl p-hydroxybenzoate Nutrition 0.000 description 2
- 239000004292 methyl p-hydroxybenzoate Substances 0.000 description 2
- 229960002216 methylparaben Drugs 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000001788 mono and diglycerides of fatty acids Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- ODHCTXKNWHHXJC-VKHMYHEASA-N 5-oxo-L-proline Chemical class OC(=O)[C@@H]1CCC(=O)N1 ODHCTXKNWHHXJC-VKHMYHEASA-N 0.000 description 1
- 101100328518 Caenorhabditis elegans cnt-1 gene Proteins 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004264 Petrolatum Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 241000206607 Porphyra umbilicalis Species 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- 206010040880 Skin irritation Diseases 0.000 description 1
- 206010048625 Skin maceration Diseases 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000002500 effect on skin Effects 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 210000000416 exudates and transudate Anatomy 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229940013317 fish oils Drugs 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 125000003976 glyceryl group Chemical group [H]C([*])([H])C(O[H])([H])C(O[H])([H])[H] 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 239000000416 hydrocolloid Substances 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 101150088365 intG gene Proteins 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002803 maceration Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000027939 micturition Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 229940066842 petrolatum Drugs 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920000867 polyelectrolyte Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 229940079889 pyrrolidonecarboxylic acid Drugs 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000037307 sensitive skin Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 230000036556 skin irritation Effects 0.000 description 1
- 231100000475 skin irritation Toxicity 0.000 description 1
- 239000008279 sol Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 150000003626 triacylglycerols Chemical class 0.000 description 1
- 210000002700 urine Anatomy 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 210000000707 wrist Anatomy 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/22—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons containing macromolecular materials
- A61L15/34—Oils, fats, waxes or natural resins
Landscapes
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Epidemiology (AREA)
- Hematology (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Absorbent Articles And Supports Therefor (AREA)
Abstract
Abstract of the Disclosure An absorbent article for skin care is disclosed which when used is capable of absorbing relatively large amount of body fluids while also delivering a benefit to skin. The article includes an absorbent substrate which carries a layer of oil on one surface. The oil is deposited from an oil-in-water emulsion on that surface of the substrate that is to be held in contact with the skin.
Description
COSMETIC ARTICLE
Field of the Invention The presen-t invention relates to an article, such as a disposable diaper or a sanitary napkin, which is cabable of absorbing relatively large amounts of fluids while also delivering a cosmetically or therapeutically beneficial substance to human skin.
The Related Art Use of absobent articles for taking up body fluids often results in skin irritation and maceration. Prolonged contact with body fluids as well as friction of an absorbent article against the skin contribute to injuring the skin. A layer o~ skin soothing substance is usually applied to skin to treat the irritation and prevent successive rewetting. To eliminate the need for separately applying a protective layer of soothing substance to skin, attempts have been made to prepare absorbent articles which contain skin care substances.
U.S. Patent 3,585,99B to Hayford et al. teaches a disposable baby diaper, an interior liner of which carries an array of pressure-rupturable capsules containing baby oil. The patent teaches that it is desirable to break the capsules prior to using the diaper by applying pressure with such household items as a ~olling pin, ha~d iron, etc. The same principle o~ pressure-rupturable capsules is used in U.S. Patent 3,464,413 to Goldfarb et al. for making bandages capable of delivering a medicinal material to an injury. Articles disclosed by both patents have a serious drawback. Namely, unless the capsules are ruptured by applying pressure prior to using the diaper or the bandage, the skin-care substance contained in the capsules is either not delivered at all or is delivered non-uniformly leaving some areas of injured or irritated skin uncoated.
U.S. Patent 3,8g6,807 to Buchalter teaches an article impregnat~d with a sol;d oil phase of cream formulation which forms a cream upon addition of moisture thereto. A major disadvantage of the article disclosed by the reference is that transfer of a beneficial substance from the absorbent substrate to skin is delayed and is only realized when body fluids are released.
Field of the Invention The presen-t invention relates to an article, such as a disposable diaper or a sanitary napkin, which is cabable of absorbing relatively large amounts of fluids while also delivering a cosmetically or therapeutically beneficial substance to human skin.
The Related Art Use of absobent articles for taking up body fluids often results in skin irritation and maceration. Prolonged contact with body fluids as well as friction of an absorbent article against the skin contribute to injuring the skin. A layer o~ skin soothing substance is usually applied to skin to treat the irritation and prevent successive rewetting. To eliminate the need for separately applying a protective layer of soothing substance to skin, attempts have been made to prepare absorbent articles which contain skin care substances.
U.S. Patent 3,585,99B to Hayford et al. teaches a disposable baby diaper, an interior liner of which carries an array of pressure-rupturable capsules containing baby oil. The patent teaches that it is desirable to break the capsules prior to using the diaper by applying pressure with such household items as a ~olling pin, ha~d iron, etc. The same principle o~ pressure-rupturable capsules is used in U.S. Patent 3,464,413 to Goldfarb et al. for making bandages capable of delivering a medicinal material to an injury. Articles disclosed by both patents have a serious drawback. Namely, unless the capsules are ruptured by applying pressure prior to using the diaper or the bandage, the skin-care substance contained in the capsules is either not delivered at all or is delivered non-uniformly leaving some areas of injured or irritated skin uncoated.
U.S. Patent 3,8g6,807 to Buchalter teaches an article impregnat~d with a sol;d oil phase of cream formulation which forms a cream upon addition of moisture thereto. A major disadvantage of the article disclosed by the reference is that transfer of a beneficial substance from the absorbent substrate to skin is delayed and is only realized when body fluids are released.
2 ~ 7 U.s. Patent 3,489,1~a to Duncan et al. teaches a baby diaper comprising a diaper liner wherein a portion of the liner is coated with a discontinuous film of oleaginous material. rhe patent teaches that to avoid greasy feel and look, discrete droplets of oleaginous material should be applied to the diaper liner. Apparatus is described for depositing a film made of such droplets from a tray containing oleaginous material to the diaper liner such that diameter sizes of droplets from 0.05 to 1.0 mm are achieved. In a preferred embodiment of the invention, following the manufacture of the diaper, the diaper i5 folded in such a way that diaper liner contacts only itself apparently to prevent loss of oleaginous material liner or to prevent staining of packaging material. Furthermore, in forming the article, a discontinuous film of oleaginous material located within a central portion of the liner and away from all four sides is applied to the diaper liner. Discontinuous film of oleaginous material located in a manner disclosed is disadvantageous since when transferred to skin it may leave various areas of already injured or irritation sensitive skin uncoated thus decreasing overall efficiency.
Therefore~ it is an object of the present invention to provide a flexible absorbent article having a capacity for delivering a cosmetically or therapeutically beneficial substance to skin.
It is a further object of the present invention to provide an article in a form of a flexible substrate, comprising at least one absorbant layer, wherein that surface of the substrate that is to be held in contact with skin carries a continuous layer of oil.
2 ~ 7 A still further object of this invention is to provide a process by which the aforementioned article can be manufactured.
Another object of this invention is to disclose a method for absorbing body fluids while also delivering a uniform layer of oil to the human skin.
These and other objects will become more apparent by consideration of the detailed description and examples that follow.
SUMMAP~Y OF THE INVENTION
In its broadest aspect, the objects of the invention ase accomplished by an article comprising a flexible absorbent substrate and a continuous layer of oil deposited en the skin-contacting surface of the substrate from an oil-in-water emulsion. To insure the efficacy and efficiency of the article it is an essential and critical feature that a continuous layer of oil be deposited. In its preferred embodiment, the invention employs an oil-in-water emulsion containing 15 to 70 ~ by wt. of oil phase wherein the emulsion has been made and made stable by passing various ingredients forming it through ar, ultrasonic emulsifier and the particle sixe of oil phase of the emulsion is not greater than 10 microns.
To deliver a beneficial ef~ect while absorbing body fluids, the 2 ~ 7 article is to be used so that the oil~carrying surface is held in contact with the body thereby tr~nsferring a continuous layer of oil from the article to the skin. While the article is capable o.
absorbing at least 5 times, preferably at least 15 times, its weight of body fluids, the skin benefit is not delayed waiting for these body fluids to be released.
Although the preferred application of the absorbent articles are as diapers or incontinence pads, other uses such as bandages, sanitary napkins, wipes, articles of clothing, sporting apparel and the like are also within a scope of the present invention.
The absorbent article is primarily intended to deliver a cosmetic or therapeutic substance to skin while absorbing aqueous body fluids such as urine, blood, perspiration, wound exudates, catamenial discharges, etc. ~owever, the invention is useful wheree~er there is intent to deliver a beneficial skin effect.
DETAI~ED DESCRIPTION OF THE INVENTION
Herein is disclosed an absorbent article for skin care, which article comprises a flexible absorbent substrate and a continuous layer of oil deposited from an oil-in-water emulsion containing the oil onto a body-contacting surface of the substrate.
The flexible absorbent substrate comprises at least one layer q~
capable of absorbing at ~east 5, prefera~ly at least 15 times, its weight of water. When the present invention is used for forming an article o~ clothing (for exanple, training pants), the absorbent layer may be the only one, so that the absorbent layer itself acts as a carrier for a continuous layer of oil. However, the absorbent layer may be a component of, or a layer, or a core of any conventional absorbent articles such as diapers, incontinence pads, sanitary napkins, tampons, bandages, sporting goods (for example, head and wrist sweat bands) and the like. The absorbent layer may itself comprise one or more separate and/or distinct zones. It may be covered by or bonded to a liquid permeable top sheet, wherein it is the top sheet that carries a continuous layer of oil on its skin-contacting surface.
Especially preferred skin care absorbent articles of the present invention described herein are disposable diapers or incontinence pads. Articles in the form of disposable diapers are fully described in Duncan and Baker~ U.S. Pat. No. RE. 261~1; Duncan, U.S. Pat. No.
Therefore~ it is an object of the present invention to provide a flexible absorbent article having a capacity for delivering a cosmetically or therapeutically beneficial substance to skin.
It is a further object of the present invention to provide an article in a form of a flexible substrate, comprising at least one absorbant layer, wherein that surface of the substrate that is to be held in contact with skin carries a continuous layer of oil.
2 ~ 7 A still further object of this invention is to provide a process by which the aforementioned article can be manufactured.
Another object of this invention is to disclose a method for absorbing body fluids while also delivering a uniform layer of oil to the human skin.
These and other objects will become more apparent by consideration of the detailed description and examples that follow.
SUMMAP~Y OF THE INVENTION
In its broadest aspect, the objects of the invention ase accomplished by an article comprising a flexible absorbent substrate and a continuous layer of oil deposited en the skin-contacting surface of the substrate from an oil-in-water emulsion. To insure the efficacy and efficiency of the article it is an essential and critical feature that a continuous layer of oil be deposited. In its preferred embodiment, the invention employs an oil-in-water emulsion containing 15 to 70 ~ by wt. of oil phase wherein the emulsion has been made and made stable by passing various ingredients forming it through ar, ultrasonic emulsifier and the particle sixe of oil phase of the emulsion is not greater than 10 microns.
To deliver a beneficial ef~ect while absorbing body fluids, the 2 ~ 7 article is to be used so that the oil~carrying surface is held in contact with the body thereby tr~nsferring a continuous layer of oil from the article to the skin. While the article is capable o.
absorbing at least 5 times, preferably at least 15 times, its weight of body fluids, the skin benefit is not delayed waiting for these body fluids to be released.
Although the preferred application of the absorbent articles are as diapers or incontinence pads, other uses such as bandages, sanitary napkins, wipes, articles of clothing, sporting apparel and the like are also within a scope of the present invention.
The absorbent article is primarily intended to deliver a cosmetic or therapeutic substance to skin while absorbing aqueous body fluids such as urine, blood, perspiration, wound exudates, catamenial discharges, etc. ~owever, the invention is useful wheree~er there is intent to deliver a beneficial skin effect.
DETAI~ED DESCRIPTION OF THE INVENTION
Herein is disclosed an absorbent article for skin care, which article comprises a flexible absorbent substrate and a continuous layer of oil deposited from an oil-in-water emulsion containing the oil onto a body-contacting surface of the substrate.
The flexible absorbent substrate comprises at least one layer q~
capable of absorbing at ~east 5, prefera~ly at least 15 times, its weight of water. When the present invention is used for forming an article o~ clothing (for exanple, training pants), the absorbent layer may be the only one, so that the absorbent layer itself acts as a carrier for a continuous layer of oil. However, the absorbent layer may be a component of, or a layer, or a core of any conventional absorbent articles such as diapers, incontinence pads, sanitary napkins, tampons, bandages, sporting goods (for example, head and wrist sweat bands) and the like. The absorbent layer may itself comprise one or more separate and/or distinct zones. It may be covered by or bonded to a liquid permeable top sheet, wherein it is the top sheet that carries a continuous layer of oil on its skin-contacting surface.
Especially preferred skin care absorbent articles of the present invention described herein are disposable diapers or incontinence pads. Articles in the form of disposable diapers are fully described in Duncan and Baker~ U.S. Pat. No. RE. 261~1; Duncan, U.S. Pat. No.
3,592,194; and Buell, U.S. Pat. No. 3,a60,003, which patents are incorporated herein by reference~ Skin care articles of the present invention in the form of disposable diapers usually comprise a liquid pern.eable top sheet carrying on its body contacting surface a continuous layer of oil, a liquid impervious bottom sheet and one or more intermediate layers of or containing the absorbent material or core.
The absorben~ core o~ th~ fleY.ible absorbent substrate can be in s~ 7 the form of clpth, knittçd fabric, woven fabric, a non-woven s~bstrate, a foam, or a sponge structure. Such absorbent cores can compri~e one or more layers selected from the group consisting of cellulose fiber, polyolefins, polyvinyl acetates, polyesters, rayon, viscose rayon, polyamides, carboxymethylated pulp fiber, polyurethane, polyurethane derivatives, polyacrylic acid derivatives, polymethacrylics, hydrophilized hydrophobic ~ibers lsuch as surfactant-treated or silica-treated thermoplastic fibers) and the like. Various combinations of porosities and densities of the aforementioned materials may be used in constructing an absorbent core. The absorbent core of the skin care article of this invention may also include additional materials for improving absorbency, sponginess, water retention and wicking. References involving the preparation of absorbent articles comprising absorbent and superabsorbent materials include, for example, U.S. Pat. No. 4,806,598 (thermoplastic polymer blends), U.S. Pat No. 4,767,825 (superabsorbent thermoplastic compositions), U.S. Pat. Wo. 4,734,478 (water absorbing agent), U.S. Pat. No. 4,699,619 (two layers of cellulose fibers of different densities), U.S. Pat. No. 4,673,402 (absorbent articles with dual layered cores), U.S. Pat. No. 4,654,039 and U.S. Pat No. RE32,649 (hydrogel forming polymer compositions), U.S. Pat. No. 4,381,783 (absorbent article comprising hydrocolloid material), U.S. Pat. No. 4,381,782 (absorbent m~terials comprising hydrogel particles and surfactant treated filler), U.S. Pat. No.
The absorben~ core o~ th~ fleY.ible absorbent substrate can be in s~ 7 the form of clpth, knittçd fabric, woven fabric, a non-woven s~bstrate, a foam, or a sponge structure. Such absorbent cores can compri~e one or more layers selected from the group consisting of cellulose fiber, polyolefins, polyvinyl acetates, polyesters, rayon, viscose rayon, polyamides, carboxymethylated pulp fiber, polyurethane, polyurethane derivatives, polyacrylic acid derivatives, polymethacrylics, hydrophilized hydrophobic ~ibers lsuch as surfactant-treated or silica-treated thermoplastic fibers) and the like. Various combinations of porosities and densities of the aforementioned materials may be used in constructing an absorbent core. The absorbent core of the skin care article of this invention may also include additional materials for improving absorbency, sponginess, water retention and wicking. References involving the preparation of absorbent articles comprising absorbent and superabsorbent materials include, for example, U.S. Pat. No. 4,806,598 (thermoplastic polymer blends), U.S. Pat No. 4,767,825 (superabsorbent thermoplastic compositions), U.S. Pat. Wo. 4,734,478 (water absorbing agent), U.S. Pat. No. 4,699,619 (two layers of cellulose fibers of different densities), U.S. Pat. No. 4,673,402 (absorbent articles with dual layered cores), U.S. Pat. No. 4,654,039 and U.S. Pat No. RE32,649 (hydrogel forming polymer compositions), U.S. Pat. No. 4,381,783 (absorbent article comprising hydrocolloid material), U.S. Pat. No. 4,381,782 (absorbent m~terials comprising hydrogel particles and surfactant treated filler), U.S. Pat. No.
4,357,938 (disposable diaper), U.S. Pat. No. 4,333,463 (absorbent structure containing superabsorbent) V.S. Pat. No.
4,263,363 (absorbent article having improved water holding capacity), US. Pat.
2 ~ 7 No. 4,251,643 (absorbents with improved water absorbing power), u.s.
Pat. No. 4,232,674 (liquid absorption device), U.S. Pat. No. 4,192,727 (polyelectrolyte hydrogels), U.S. Pat. No. ~"076,663 ( water absorbent starch resins), U.S. Pat. No. 3,997,484 and IU S Pat. ~o. 3,981,100 thighly absorbent starch containing polymeric compositions! U.S. Pat.
No. 3,670,731 (absorbent product containing a hydrocolloidal composition), and U.S. Pat. No. 3,66~,1t)3 (absorbent product containing a hydrocolloidal composition).
Amount and absorbing capacity of the core is determined on the basis of intended use. For a skin care article such as or wiping perspiration, it is sufficient for an article to have an absorbins capacity as low 25 5 times its weight of water. When used in disposable diapers the amount of absorbent and absorbin~ capac ty should be sufficient to absorb and retain at least t~o and preferably at least three urinations, or about 150~.
Normally, the absorbent core will be bor.dod to or ccvered by a liquid permeable body contacting top sheet which car~iGs along its body contacting surface or face a continuous layer of oil. If desired, the top sheet can wrap around the outside edges of the absorbent core and under the liquid impervious bottom shee~. Suitable ror use he~e is any woven or nonwoven cellulosic fibrous web or o'her ~ate~ per~eable m~t~ri21 ha~-inq sufficient wet-strenqth and ~:echanical strength such that it is capable of resisting breakage or disintegra-tion when in contact with the body fluids or when subjected to stress. The top sheet of the skin care article herein can be made in part or completely o synthetic fibers such as polyester, polyolefin, rayon, rayon/polyester blends or the like, or of natural fibe~s such as cotton. Advantageously, the top sheet should have fast strike-through o- the aqueous fluid without itself becoming wet.
Liquid impervious back or bottom sheets may be formed from any water insoluble film-forming plastic material such as polyethylene, polypropylene, polyurethane, polyamide (e.g. nylon), polycster and the like. The back sheet should be as thin as possible, generally on the order of about 1 mm being satisfactory. In place of a separate film layer attached to the bottom of the absorbent core, a fluid impervious material may be coated onto the bottom of the absorbent core. Coating compositions may be used based on any of the above-mentioned film-forming plastic materials, or any other coating composition which provides a liquid-impe~vious, non-toxic coating.
Absorbent substrates of skin care articles disclosed by the present invention may be fabricated into any desired shape or configuration. Diaper configuration is described , for example, in U.S. Pat. No.4,051,853 to Egan, the disclosure of which is incorporated herein by reference. However any configuration or shape which will fit snugly in use can be adopted for the skin care absorbent articles of the present in~ention.
Regardless of whether a single layer or multilayer substrate is used, the top body contacting layer of the absorbent substrate will carry on its body contacting face a continuous layer of oil.
Cont;nuous layer of oil is deposited c,nto the body-contacting surface cf the flexible absorbent substrate from an oil-in-water emulsion.
In the broadest aspect of this invention, the oil-in-water emulsion used for forming the skin-care absorbent articles of the invention comprises oil, humectant (as an optional but preferred ingredient), emulsifier and water. The best results are achieved when the emulsion is made and made stable by passing various ingredients forminy it through an ultrasonic emulsifier and the particle diameter size of the oil phase is not greater than 10 microns. Preferably, the oil phase particle diameter will range from 10 down to 0.01 microns.
preferably between about 1 and 0.1 microns. The oil phase comprises 15 to 70 ~, preferably from 30 to 60 % by weight of the oil-in-water emulsion.
Generally speaking, oils or mixtures of oils that are non-to~ic and can provide skin care benefit are within the scope of this invention. Such oils include hydrocarbon oils (for example, petrolatum), animal and fish oils (fo~ example, triglycerides of higher fatty acids) and vegetable oils (for example, olive oil, rapeseed oil and coconut oil). In the most preferred embodiment described hereinafter the oil-in-water emulsion used for depositing a continuous layer oE oil on the surface of the absorbent substrate comprises from 3C to 60 % by weight of petroleum jelly in neat or modified form. Mo~ified forms of petroleum jelly include those compositions where some of the petroleum jelly has been replaced by mineral oil. The petroleum jelly that has been used in the forego:ing examples is a purified mixture of semi-sold hydrocarbons obtained 2~ ~P.~à;7 ~rom petroleum, chiefly of the methane se-ies havlng a white to faintly yellowish color, a density of from about 0.820 to about 0.865, a melting point of from about 3~C to about 54C and a refractive index of from about 1.460 to about 1.474.
The aqueous phase of the emulsion co~?rises water, optionally a humectant, and an oil-in-water emulsifier. Generally, the weight percentage of the aqueous phase can range anywhere from about 30~ to about 85~, by weight, of the entire emuls-on.
Although optional it is preferrecl to incorporate a humectant into the aqueous phase. Humectant can be present from about l~ to about 50~, preferably from about 5~ to about 2;~, by weight of the aqueous phase. Examples of suitable humectants include glycerine, propylene glycol, sorbitol, sucrose, and the alkali metal salts of pyrrolidone carboxylic acid.
The oil-in-water emulsifying agent which is an essential component of the oil-in-water emulsions used in the invention should be present at from about 0.5 % to about 10%, preferably between about 2% and about 6%, by weight of the aqueous phase. Representative, compatible emulsifying agents that can be utilized include the dialkanolamine alkyl phosphate emulsifiers such as the diethanolamine monoalkyl phosphate species which are complex mixtures of esters of phosphoric acid and long chain alkyi groups. ~ com,lorGially available material o~ this type is available under the trademark AMPHISOL and is a complex alkyl phosphate of di~thanolamine carrying CAS Registry No. ~9331-39-1.
2 ~ ~L ~
In the most preferred embodiment of the present invention, the aforementioned components which make up the emulsion are processed through an ultrasonic emulsifier in order .o insure production of a stable emulsion. Conventional emulsifying apparatus such as colloid mills and homomixers do not produce stable emulsions. Appropriate ultrasonic emulsifier apparatus which can be used to make the emulsions of the present invention are known to persons of ordinary skill in the art. A preferred type of apparatus is available under the t~ademark SONOLATOR from Sonic Corp., Stratford, CT.
U.S. Patent Nos. 3,926,413 and 3,176,964, both of which are incorporated herein by reference, illustrate the general construction details of the SONOLATOR apparatus. Stated simply, such an apparatus operates by feeding material (>200 lbs. force/in2) through a jet into a cavitation zone in the form of a thin flat liquid stream at velocities of >2C0ft./sec, where it impinges onto a fixed blade and forces the blade to resonate at its natural, ultrasonic, resonant frequency. Cavitation is induced along the leading edge of the blade and the shock waves caused by the collapse of the cavitation bubbles shatter the large liquid globules and produce fine homogenization.
In a suitable generalized and preferred ~anufacturing procedure a continuous layer of oil is deposited on the body contac-ting surface of the flexible absorbent substrate from an oil-in-water emulsion, wherein the emulsion has been prepared as follows:
2 ~ r~
Oil Phase Preparation 1. Petroleum jelly and glyceryl monostearate are heated ~e.g., to 70 degrees C.
2. Propyl paraben is melted into the resulting oil phase.
3. The diethanolamine monoalkyl phosphate emulsifier is then added, and the resulting composition is mixed until uniform.
4. Oil soluble humectant(s) are then added and mixing is resumed.
Water Phase Preparation 1. Water is heated to 70 degrees C.
2. The water soluble ingredients are dissolved in the heated water and mixing is resumed.
After the above preparation of the respective water and oil phases, they are combined and processed in the fc`lo~ing manner:
1. The water phase is added .o the oil phaso and is mixed until uniform, keeping the mixture hot (e.g. 70 degrees C).
2. The resulting mixture is passed once (or multiple times) through 2 ~ 7 the ultrasonic emulsifier (SONOL~TOR emulsifier apparatus) at sufficient press~,re (e.g., 1500 psi) to give the desired viscosity.
3. The resulting emulsion is collected in a kettle, cooled (e.g., to ~0 degrees C) and fragrance is then added.
Viscosity of the oil-in-water emulsions will vary depending upon the power applied and number of cycles the emulsions have passed through the SOI.OLATOR apparatus. The preferred viscosities will range as follows:
Initial (at room temperature) l cycle: 975 - 2000 cps 2 cycles: 1000 - 3000 cps 3 cycles: 1700 - 3000 cps The oil-in-water eMulsion compositions, in general, can have viscosities of from about 900 to about 3000 cps.
In forming the skin care absorbent article, the oil-in-water emulsion described hereinbefore is applied to the body contactinq surface of the flexible absorbent substrate thereby depositing a continuous layer of oil on the surface of the s~bstrate. The continuous laver cGmr)rises a multi~licitv of discrete droDlets havina diameters not greater than lO microns. A layer of oil is applied to the substrate from an oil-in-water emulsion in quantities of from O.O01 to O.lO grams of oil per square inch of the absorbent substrate.
20 ~ 9 ~ ~r~
Application of the emulsion is most preferably performed by means of spray-coating employing, for exa~ple, a spray gun. However, other means of application are within the scope of this invention.
The examples which follow illustrate the present invention in greater detail. However it should bç understood that the present invention in its broadest aspect is not necessarily limited to these examples.
EXAMPLE I
The following ingredients were used to prepare an oil-in-water petroleum jelly emulsion:
IngredientWeight Percent Petroleum jelly 50.00 Diethanolamine monoalkyl phosphate (AMPHISOL)3.00 Glyceryl monostearate2.00 Propyl paraben 0.10 Methyl paraben 0.15 Deionized water 34.25 Propylene glycol 10.00 Bath oil fragrance 0.50 Petroleum jelly and glyceryl monostearate were heated to 70C
forming an oil phase mixture to which was then added propyl paraben and diethanolamine monoalkyl phosphate (AMPHISOL). The resulting oil phase mixture was mixed until uniform.
The water was heated to 70C and the methyl paraben was dissolved therein. Propylene glycol was added to the resulting aGueous mixture and blended in.o it fo~ing an aqueous phase ~.ixture.
Thereafter, the aqueous phase mixture was added to the oil phase mixture and the combination stirred for 20 minutes.
Fragrance was added at 60C. The resulting mixture was passed through an ultasonic 2 ~ 7 emulsirier tSONOLATCR brand) at 60G~. Use of feed pressures lqwer thar, 1500 psi in the apDaratus utilized in this Ei:amDle tended to produce un~table emulsions.
Emulsion stability can be further improved by passing the emulsion through the ultrasonic emulsifier more than once. Repeated emulsification produces higher viscosity emulsions. The oil-in-water emulsion preDared in the manner described under Example I was stable and suitable for depositing a continuous layer of oil on the surface of the substrate.
To determine if petroleum jelly can be released fro~ the fabrics which have been treated with pe'ro}eum jelly tests described under Examples II and 7II were conducted.
EXAMPLE II
Oil-in-water emulsion prepared in the manner described under Example I was spray-coated onto one surface of a 17 x 23.5 cm piece of 'abric and ailowed to air-dry. The treated piece of fabric was thoroughly hydrated with deionized water and then squeezed dry. The liquid obtained was collected in an alumihum pan and allowed to evaporate to dryness in an environmenta~ chamber (<20% relative humidity) for 72 hours. The residue was found to be 80% petroleum jelly. ~y calculation, 2.51 ~gs of petro1eum jelly were released per each cm~ of the fabric.
:2 ~
EXAMPLE I I I
Pieces of various fabrics (17 x 23.5 cm) used for manufacturing diaper li~ers were spray-coated on one surface ~ith oil-in-water emulsion, which had been prepared as described under Example I.
Fabrics were allowed to air-dry. Three tests were conducted to determine if petroleum jelly would be released from the coated fabric.
Test I:
A swatch was cut out of every piece oi pe~roleum jelly coated fabric. The swatches were weighed, placed intG aluminum ~ans, and saturated with ambient deionized water for five minutes. The swatches were hung to dry and reweighed after 24 hours. Aluminum pans were placed into a 20~ relative humidity environmental chambe- for 72 hours. Data that was generated is summarized,in Table I:
TABLE I
Weight of Wei~h. Lost Amount of Sample Swatch Before fro~. Swatch Residue in Pan No. Type of Fabric (arams) (arams~ l~rams) 1 9300111 0.4862 0.0~21 O.G065 2 K-Webril 0.3526 O,Q33 O.Q091 3 K-Novonette 1.425 O.l1i20.0084 4 TP01298S-1 0.602/ , O.Q~89 C.Q046 IP2007033PP 0.5935 0.0894 0.0049 6 K-W~bline 0,3932 0.0304 0.0055 2 ~ 3 v7 Test II:
A swatch was cut out of every piece o- petroleum jelly coated fabric. The swatches were weighed, placed i^to aluminum pans, and saturated with ambient deionized water for -ive minutes. During the saturation they were also rubbed for approximately five seconds. The swatches were hung to dry and reweighed after 24 hours. Aluminum pans were placed into a 20~ relative humidity en-:ironmental chamber for 72 ho~rs. Data that was generated is summarized in Table II:
TABLF II
Weight of weight Lost Amount of S~mple S,watch Before from Swatch Residue in Par.
Mo. Type of Fabric (grams) (grams) (~rams) 1 K-Webril 0.3485 0.0323 0.0140 2 K-Novonette 1.3768 0.1162 0.0107 3 IP012486-1 0.5813 0.0462 0.0074 4 IP2007033 0.607~ 0.0660 0.0090 K-Webline 0.352- 0.0250 0.0077 Test III:
A swatch was cut out of every piece of petroleum jelly ooated fabric. The swatches ~ere weighed, plac~d into aluminum pans, and 2 ~
saturated for five minutes with deionized water that had been hèated to 37c. During the saturation they were also rubbed for approximately five seconds. The swatches were hung to dry and reweighed after 24 hours. Aluminum pans were placed into a 20% relative humidity environmental chamber for 96 hours. Data that was generated is summarized in Table II$:
TABLE I[I
Weight of Weight Lost Amount of Sample Swatch Before from Swatch Residue in Par.
No. Type of Fabric (grams) __ ~grams) (qrams) 1 R-Webril 0.3386 0.0304 0.0176 2 K-Novonette 1.4811 0.1418 0.0456 3 IP012486-1 0.5919 0.0460 0.0189 4 IP2007033 0.5500 0.0707 0.0725 K-Webline 0.3248 0.0160 0.0114 Samples No. 2, 3 and 5 from Test III were anlysed for petroleum jelly content. Results of the analysis were summarized in Table IV:
2 ~
TABLE IV
Sample Petroleum Jelly Petroleum Jelly No. Type of Fabric in Residue (~) Released from Swatch (mg) 2 K-Novonette 11.4 5.2 3 IP012486 21.8 4.1 K-Webline 25.1 2.9 Petroleum jelly was released without difficulty from all test fabrics in EXamples II and III. Petroleum jelly release was increased when the fabric was rubbed for five seconds (Test II). Still more petsoleum jelly was released (Test III) when fabrics were hydrated with water at body temperature ~37C). From the results in Table IV it is evident that from about 11% to about 25% of petroleum jelly can be released to the body from petroleum jelly coated fabric.
~ he foregoing description and Examples illustrate selected embodiments of the present invention and in light thereof variations and modifications will be suggested to one skilled in the art, all which are in the spirit and purview of this invention.
4,263,363 (absorbent article having improved water holding capacity), US. Pat.
2 ~ 7 No. 4,251,643 (absorbents with improved water absorbing power), u.s.
Pat. No. 4,232,674 (liquid absorption device), U.S. Pat. No. 4,192,727 (polyelectrolyte hydrogels), U.S. Pat. No. ~"076,663 ( water absorbent starch resins), U.S. Pat. No. 3,997,484 and IU S Pat. ~o. 3,981,100 thighly absorbent starch containing polymeric compositions! U.S. Pat.
No. 3,670,731 (absorbent product containing a hydrocolloidal composition), and U.S. Pat. No. 3,66~,1t)3 (absorbent product containing a hydrocolloidal composition).
Amount and absorbing capacity of the core is determined on the basis of intended use. For a skin care article such as or wiping perspiration, it is sufficient for an article to have an absorbins capacity as low 25 5 times its weight of water. When used in disposable diapers the amount of absorbent and absorbin~ capac ty should be sufficient to absorb and retain at least t~o and preferably at least three urinations, or about 150~.
Normally, the absorbent core will be bor.dod to or ccvered by a liquid permeable body contacting top sheet which car~iGs along its body contacting surface or face a continuous layer of oil. If desired, the top sheet can wrap around the outside edges of the absorbent core and under the liquid impervious bottom shee~. Suitable ror use he~e is any woven or nonwoven cellulosic fibrous web or o'her ~ate~ per~eable m~t~ri21 ha~-inq sufficient wet-strenqth and ~:echanical strength such that it is capable of resisting breakage or disintegra-tion when in contact with the body fluids or when subjected to stress. The top sheet of the skin care article herein can be made in part or completely o synthetic fibers such as polyester, polyolefin, rayon, rayon/polyester blends or the like, or of natural fibe~s such as cotton. Advantageously, the top sheet should have fast strike-through o- the aqueous fluid without itself becoming wet.
Liquid impervious back or bottom sheets may be formed from any water insoluble film-forming plastic material such as polyethylene, polypropylene, polyurethane, polyamide (e.g. nylon), polycster and the like. The back sheet should be as thin as possible, generally on the order of about 1 mm being satisfactory. In place of a separate film layer attached to the bottom of the absorbent core, a fluid impervious material may be coated onto the bottom of the absorbent core. Coating compositions may be used based on any of the above-mentioned film-forming plastic materials, or any other coating composition which provides a liquid-impe~vious, non-toxic coating.
Absorbent substrates of skin care articles disclosed by the present invention may be fabricated into any desired shape or configuration. Diaper configuration is described , for example, in U.S. Pat. No.4,051,853 to Egan, the disclosure of which is incorporated herein by reference. However any configuration or shape which will fit snugly in use can be adopted for the skin care absorbent articles of the present in~ention.
Regardless of whether a single layer or multilayer substrate is used, the top body contacting layer of the absorbent substrate will carry on its body contacting face a continuous layer of oil.
Cont;nuous layer of oil is deposited c,nto the body-contacting surface cf the flexible absorbent substrate from an oil-in-water emulsion.
In the broadest aspect of this invention, the oil-in-water emulsion used for forming the skin-care absorbent articles of the invention comprises oil, humectant (as an optional but preferred ingredient), emulsifier and water. The best results are achieved when the emulsion is made and made stable by passing various ingredients forminy it through an ultrasonic emulsifier and the particle diameter size of the oil phase is not greater than 10 microns. Preferably, the oil phase particle diameter will range from 10 down to 0.01 microns.
preferably between about 1 and 0.1 microns. The oil phase comprises 15 to 70 ~, preferably from 30 to 60 % by weight of the oil-in-water emulsion.
Generally speaking, oils or mixtures of oils that are non-to~ic and can provide skin care benefit are within the scope of this invention. Such oils include hydrocarbon oils (for example, petrolatum), animal and fish oils (fo~ example, triglycerides of higher fatty acids) and vegetable oils (for example, olive oil, rapeseed oil and coconut oil). In the most preferred embodiment described hereinafter the oil-in-water emulsion used for depositing a continuous layer oE oil on the surface of the absorbent substrate comprises from 3C to 60 % by weight of petroleum jelly in neat or modified form. Mo~ified forms of petroleum jelly include those compositions where some of the petroleum jelly has been replaced by mineral oil. The petroleum jelly that has been used in the forego:ing examples is a purified mixture of semi-sold hydrocarbons obtained 2~ ~P.~à;7 ~rom petroleum, chiefly of the methane se-ies havlng a white to faintly yellowish color, a density of from about 0.820 to about 0.865, a melting point of from about 3~C to about 54C and a refractive index of from about 1.460 to about 1.474.
The aqueous phase of the emulsion co~?rises water, optionally a humectant, and an oil-in-water emulsifier. Generally, the weight percentage of the aqueous phase can range anywhere from about 30~ to about 85~, by weight, of the entire emuls-on.
Although optional it is preferrecl to incorporate a humectant into the aqueous phase. Humectant can be present from about l~ to about 50~, preferably from about 5~ to about 2;~, by weight of the aqueous phase. Examples of suitable humectants include glycerine, propylene glycol, sorbitol, sucrose, and the alkali metal salts of pyrrolidone carboxylic acid.
The oil-in-water emulsifying agent which is an essential component of the oil-in-water emulsions used in the invention should be present at from about 0.5 % to about 10%, preferably between about 2% and about 6%, by weight of the aqueous phase. Representative, compatible emulsifying agents that can be utilized include the dialkanolamine alkyl phosphate emulsifiers such as the diethanolamine monoalkyl phosphate species which are complex mixtures of esters of phosphoric acid and long chain alkyi groups. ~ com,lorGially available material o~ this type is available under the trademark AMPHISOL and is a complex alkyl phosphate of di~thanolamine carrying CAS Registry No. ~9331-39-1.
2 ~ ~L ~
In the most preferred embodiment of the present invention, the aforementioned components which make up the emulsion are processed through an ultrasonic emulsifier in order .o insure production of a stable emulsion. Conventional emulsifying apparatus such as colloid mills and homomixers do not produce stable emulsions. Appropriate ultrasonic emulsifier apparatus which can be used to make the emulsions of the present invention are known to persons of ordinary skill in the art. A preferred type of apparatus is available under the t~ademark SONOLATOR from Sonic Corp., Stratford, CT.
U.S. Patent Nos. 3,926,413 and 3,176,964, both of which are incorporated herein by reference, illustrate the general construction details of the SONOLATOR apparatus. Stated simply, such an apparatus operates by feeding material (>200 lbs. force/in2) through a jet into a cavitation zone in the form of a thin flat liquid stream at velocities of >2C0ft./sec, where it impinges onto a fixed blade and forces the blade to resonate at its natural, ultrasonic, resonant frequency. Cavitation is induced along the leading edge of the blade and the shock waves caused by the collapse of the cavitation bubbles shatter the large liquid globules and produce fine homogenization.
In a suitable generalized and preferred ~anufacturing procedure a continuous layer of oil is deposited on the body contac-ting surface of the flexible absorbent substrate from an oil-in-water emulsion, wherein the emulsion has been prepared as follows:
2 ~ r~
Oil Phase Preparation 1. Petroleum jelly and glyceryl monostearate are heated ~e.g., to 70 degrees C.
2. Propyl paraben is melted into the resulting oil phase.
3. The diethanolamine monoalkyl phosphate emulsifier is then added, and the resulting composition is mixed until uniform.
4. Oil soluble humectant(s) are then added and mixing is resumed.
Water Phase Preparation 1. Water is heated to 70 degrees C.
2. The water soluble ingredients are dissolved in the heated water and mixing is resumed.
After the above preparation of the respective water and oil phases, they are combined and processed in the fc`lo~ing manner:
1. The water phase is added .o the oil phaso and is mixed until uniform, keeping the mixture hot (e.g. 70 degrees C).
2. The resulting mixture is passed once (or multiple times) through 2 ~ 7 the ultrasonic emulsifier (SONOL~TOR emulsifier apparatus) at sufficient press~,re (e.g., 1500 psi) to give the desired viscosity.
3. The resulting emulsion is collected in a kettle, cooled (e.g., to ~0 degrees C) and fragrance is then added.
Viscosity of the oil-in-water emulsions will vary depending upon the power applied and number of cycles the emulsions have passed through the SOI.OLATOR apparatus. The preferred viscosities will range as follows:
Initial (at room temperature) l cycle: 975 - 2000 cps 2 cycles: 1000 - 3000 cps 3 cycles: 1700 - 3000 cps The oil-in-water eMulsion compositions, in general, can have viscosities of from about 900 to about 3000 cps.
In forming the skin care absorbent article, the oil-in-water emulsion described hereinbefore is applied to the body contactinq surface of the flexible absorbent substrate thereby depositing a continuous layer of oil on the surface of the s~bstrate. The continuous laver cGmr)rises a multi~licitv of discrete droDlets havina diameters not greater than lO microns. A layer of oil is applied to the substrate from an oil-in-water emulsion in quantities of from O.O01 to O.lO grams of oil per square inch of the absorbent substrate.
20 ~ 9 ~ ~r~
Application of the emulsion is most preferably performed by means of spray-coating employing, for exa~ple, a spray gun. However, other means of application are within the scope of this invention.
The examples which follow illustrate the present invention in greater detail. However it should bç understood that the present invention in its broadest aspect is not necessarily limited to these examples.
EXAMPLE I
The following ingredients were used to prepare an oil-in-water petroleum jelly emulsion:
IngredientWeight Percent Petroleum jelly 50.00 Diethanolamine monoalkyl phosphate (AMPHISOL)3.00 Glyceryl monostearate2.00 Propyl paraben 0.10 Methyl paraben 0.15 Deionized water 34.25 Propylene glycol 10.00 Bath oil fragrance 0.50 Petroleum jelly and glyceryl monostearate were heated to 70C
forming an oil phase mixture to which was then added propyl paraben and diethanolamine monoalkyl phosphate (AMPHISOL). The resulting oil phase mixture was mixed until uniform.
The water was heated to 70C and the methyl paraben was dissolved therein. Propylene glycol was added to the resulting aGueous mixture and blended in.o it fo~ing an aqueous phase ~.ixture.
Thereafter, the aqueous phase mixture was added to the oil phase mixture and the combination stirred for 20 minutes.
Fragrance was added at 60C. The resulting mixture was passed through an ultasonic 2 ~ 7 emulsirier tSONOLATCR brand) at 60G~. Use of feed pressures lqwer thar, 1500 psi in the apDaratus utilized in this Ei:amDle tended to produce un~table emulsions.
Emulsion stability can be further improved by passing the emulsion through the ultrasonic emulsifier more than once. Repeated emulsification produces higher viscosity emulsions. The oil-in-water emulsion preDared in the manner described under Example I was stable and suitable for depositing a continuous layer of oil on the surface of the substrate.
To determine if petroleum jelly can be released fro~ the fabrics which have been treated with pe'ro}eum jelly tests described under Examples II and 7II were conducted.
EXAMPLE II
Oil-in-water emulsion prepared in the manner described under Example I was spray-coated onto one surface of a 17 x 23.5 cm piece of 'abric and ailowed to air-dry. The treated piece of fabric was thoroughly hydrated with deionized water and then squeezed dry. The liquid obtained was collected in an alumihum pan and allowed to evaporate to dryness in an environmenta~ chamber (<20% relative humidity) for 72 hours. The residue was found to be 80% petroleum jelly. ~y calculation, 2.51 ~gs of petro1eum jelly were released per each cm~ of the fabric.
:2 ~
EXAMPLE I I I
Pieces of various fabrics (17 x 23.5 cm) used for manufacturing diaper li~ers were spray-coated on one surface ~ith oil-in-water emulsion, which had been prepared as described under Example I.
Fabrics were allowed to air-dry. Three tests were conducted to determine if petroleum jelly would be released from the coated fabric.
Test I:
A swatch was cut out of every piece oi pe~roleum jelly coated fabric. The swatches were weighed, placed intG aluminum ~ans, and saturated with ambient deionized water for five minutes. The swatches were hung to dry and reweighed after 24 hours. Aluminum pans were placed into a 20~ relative humidity environmental chambe- for 72 hours. Data that was generated is summarized,in Table I:
TABLE I
Weight of Wei~h. Lost Amount of Sample Swatch Before fro~. Swatch Residue in Pan No. Type of Fabric (arams) (arams~ l~rams) 1 9300111 0.4862 0.0~21 O.G065 2 K-Webril 0.3526 O,Q33 O.Q091 3 K-Novonette 1.425 O.l1i20.0084 4 TP01298S-1 0.602/ , O.Q~89 C.Q046 IP2007033PP 0.5935 0.0894 0.0049 6 K-W~bline 0,3932 0.0304 0.0055 2 ~ 3 v7 Test II:
A swatch was cut out of every piece o- petroleum jelly coated fabric. The swatches were weighed, placed i^to aluminum pans, and saturated with ambient deionized water for -ive minutes. During the saturation they were also rubbed for approximately five seconds. The swatches were hung to dry and reweighed after 24 hours. Aluminum pans were placed into a 20~ relative humidity en-:ironmental chamber for 72 ho~rs. Data that was generated is summarized in Table II:
TABLF II
Weight of weight Lost Amount of S~mple S,watch Before from Swatch Residue in Par.
Mo. Type of Fabric (grams) (grams) (~rams) 1 K-Webril 0.3485 0.0323 0.0140 2 K-Novonette 1.3768 0.1162 0.0107 3 IP012486-1 0.5813 0.0462 0.0074 4 IP2007033 0.607~ 0.0660 0.0090 K-Webline 0.352- 0.0250 0.0077 Test III:
A swatch was cut out of every piece of petroleum jelly ooated fabric. The swatches ~ere weighed, plac~d into aluminum pans, and 2 ~
saturated for five minutes with deionized water that had been hèated to 37c. During the saturation they were also rubbed for approximately five seconds. The swatches were hung to dry and reweighed after 24 hours. Aluminum pans were placed into a 20% relative humidity environmental chamber for 96 hours. Data that was generated is summarized in Table II$:
TABLE I[I
Weight of Weight Lost Amount of Sample Swatch Before from Swatch Residue in Par.
No. Type of Fabric (grams) __ ~grams) (qrams) 1 R-Webril 0.3386 0.0304 0.0176 2 K-Novonette 1.4811 0.1418 0.0456 3 IP012486-1 0.5919 0.0460 0.0189 4 IP2007033 0.5500 0.0707 0.0725 K-Webline 0.3248 0.0160 0.0114 Samples No. 2, 3 and 5 from Test III were anlysed for petroleum jelly content. Results of the analysis were summarized in Table IV:
2 ~
TABLE IV
Sample Petroleum Jelly Petroleum Jelly No. Type of Fabric in Residue (~) Released from Swatch (mg) 2 K-Novonette 11.4 5.2 3 IP012486 21.8 4.1 K-Webline 25.1 2.9 Petroleum jelly was released without difficulty from all test fabrics in EXamples II and III. Petroleum jelly release was increased when the fabric was rubbed for five seconds (Test II). Still more petsoleum jelly was released (Test III) when fabrics were hydrated with water at body temperature ~37C). From the results in Table IV it is evident that from about 11% to about 25% of petroleum jelly can be released to the body from petroleum jelly coated fabric.
~ he foregoing description and Examples illustrate selected embodiments of the present invention and in light thereof variations and modifications will be suggested to one skilled in the art, all which are in the spirit and purview of this invention.
Claims (17)
1. An article for delivering a layer of cosmetic or therapeutic substance to human skin, said article comprising:
(a) a flexible substrate comprising at least one absorbent layer capable of absorbing at least 5 times its weight of water, and (b) an oil uniformly distributed on a surface of said substrate in an effective amount to produce a cosmetic or therapeutic effect, said oil having been deposited on said surface of said substrate from an oil-in-water emulsion containing said oil.
(a) a flexible substrate comprising at least one absorbent layer capable of absorbing at least 5 times its weight of water, and (b) an oil uniformly distributed on a surface of said substrate in an effective amount to produce a cosmetic or therapeutic effect, said oil having been deposited on said surface of said substrate from an oil-in-water emulsion containing said oil.
2. The article of claim 1 wherein said oil is uniformly distributed on said surface of said substrate as particles having diameters no larger than 10 microns.
3. The article of claim 1 wherein said oil-in-water emulsion containing said oil has been rendered stable by passing components forming said emulsion through an ultrasonic emulsifier.
4. The article of claim 1 wherein said substrate comprises at least one layer formed from a natural or synthetic fiber selected from the group consisting of foam, sponge, woven fabric, knitted fabric, nonwoven materials and combinations therof.
5. The article of claim 4 wherein said natural or synthetic fiber is selected from the group consisting of cotton, rayon, viscose rayon, polyesters, polyolefins, polyamides, polyvinyl acetates, polyacrylics, polymethacrylics, carboxymethylated pulp fiber, polyurethane and mixtures thereof.
6. The article of claim 1 wherein said oil is a heavy paraffin-base mineral oil.
7. The article of claim 6 wherein said heavy oil is petroleum jelly.
8. The article of claim 1 wherein said substrate is in the form of a diaper.
9. The article of claim 1 wherein said substrate is in the form of an incontinence pad or an incontinence garment.
10. The article of claim 1 wherein said substrate is in the form of a bandage.
11. The article of claim 1 wherein said substrate is in the form of an applicator pad.
12. The article of claim l wherein said substrate (a) comprises an article of clothing.
13. The article of claim 1 wherein said oil is distributed on the surface of said substrate in quantities from about 0.01 to about 0.10 grams per cm2.
14. A method for absorbing body fluids while also delivering a uniform layer of oil to human skin, said method comprising applying the article as defined in claim 1 to the skin, so that said surface of said article having said oil distributed thereon is held in contact with the skin.
15. A process for preparing an article that is highly absorptive of body fluids while said article also delivers a cosmetic or therapeutic amount of oil to human skin, said process comprising the steps of:
(a) forming a flexible substrate comprising at least one absorbent layer capable of absorbing at least S times its weight of water, and (b) applying to said substrate an oil-in-water emulsion of said oil such that said water is absorbed into said substrate, thereby depositing a continuous film of said oil onto a surface of said substrate.
(a) forming a flexible substrate comprising at least one absorbent layer capable of absorbing at least S times its weight of water, and (b) applying to said substrate an oil-in-water emulsion of said oil such that said water is absorbed into said substrate, thereby depositing a continuous film of said oil onto a surface of said substrate.
16. The process of claim 15 wherein said oil-in-water emulsion is applied to said substrate by means of spray-coating.
17. The article for delivering a layer of cosmetic or therapeutic substance to human skin as claimed in claim 1 and substantially as described herein.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US36979189A | 1989-06-22 | 1989-06-22 | |
USUSSN369791 | 1989-06-22 |
Publications (1)
Publication Number | Publication Date |
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CA2019557A1 true CA2019557A1 (en) | 1990-12-22 |
Family
ID=23456935
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA 2019557 Abandoned CA2019557A1 (en) | 1989-06-22 | 1990-06-21 | Cosmetic article |
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