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Thermorph: Democratizing 4D Printing of Self-Folding Materials and Interfaces

Published: 21 April 2018 Publication History

Abstract

We develop a novel method printing complex self-folding geometries. We demonstrated that with a desktop fused deposition modeling (FDM) 3D printer, off-the-shelf printing filaments and a design editor, we can print flat thermoplastic composites and trigger them to self-fold into 3D with arbitrary bending angles. This is a suitable technique, called Thermorph, to prototype hollow and foldable 3D shapes without losing key features. We describe a new curved folding origami design algorithm, compiling given arbitrary 3D models to 2D unfolded models in G-Code for FDM printers. To demonstrate the Thermorph platform, we designed and printed complex self-folding geometries (up to 70 faces), including 15 self-curved geometric primitives and 4 self-curved applications, such as chairs, the simplified Stanford Bunny and flowers. Compared to the standard 3D printing, our method saves up to 60% - 87% of the printing time for all shapes chosen.

Supplementary Material

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Supplemental video
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    cover image ACM Conferences
    CHI '18: Proceedings of the 2018 CHI Conference on Human Factors in Computing Systems
    April 2018
    8489 pages
    ISBN:9781450356206
    DOI:10.1145/3173574
    Permission to make digital or hard copies of all or part of this work for personal or classroom use is granted without fee provided that copies are not made or distributed for profit or commercial advantage and that copies bear this notice and the full citation on the first page. Copyrights for components of this work owned by others than the author(s) must be honored. Abstracting with credit is permitted. To copy otherwise, or republish, to post on servers or to redistribute to lists, requires prior specific permission and/or a fee. Request permissions from [email protected].

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    Published: 21 April 2018

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    Author Tags

    1. 3d printing
    2. 4d printing
    3. computational fabrication
    4. computational geometry
    5. self-folding
    6. shape changing
    7. shape memory polymer
    8. thermoplastic

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    • (2024)Material Compatibility in 4D Printing: Identifying the Optimal Combination for Programmable Multi-Material StructuresPolymers10.3390/polym1615213816:15(2138)Online publication date: 27-Jul-2024
    • (2024)Interrelations between Printing Patterns and Residual Stress in Fused Deposition Modelling for the 4D Printing of Acrylonitrile Butadiene Styrene and Wood–Plastic CompositesJournal of Manufacturing and Materials Processing10.3390/jmmp80200778:2(77)Online publication date: 15-Apr-2024
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