Abstract
A unique advisory system is developed for machining processes. It is unique in using analytical and simulation models for the induction of rules, rules which must otherwise be generated from experiments. These rules are combined with heuristic rules for inferring optimal machining parameters. The utility and accuracy of the process models are illustrated and the architecture of the advisory system is described. Also described are its capability to incorporate other application programs through functions, regardless of the programming language, and to address constraints in decision making. Face milling is described as a specific application.
Similar content being viewed by others
References
Chiu, N. and Malkin, S. (1993) Computer simulation for cylin-drical plunge grinding. Annals of CIRP, 42(1), 383-387.
Fu, H. J., DeVor, R. E. and Kapoor, S. G. (1984) A mechanistic model for the prediction of the force system in face milling operations. Transactions of ASME, J. of Engineering for Industry, 106, 81-88.
Jensen, S. A. and Shin, Y. C. (1997) Stability analysis in facemilling operation: part 1-theory for stability lobe pre-diction; part 2-experimental validation and influencing factors in Proceedings of the ASME International Mechanical Engineering Congress and Expedition, Dallas, TX, MED 6-2, 403-418.
Shin, Y. C. and Joo, Y. S. (1992) Optimization of machining conditions with practical constraints. International Journal of Production Research, 30 (12) 2907-2919.
Shin, Y. C. and Waters, A. J. (1994) Face milling process mod-eling with structural nonlinearity. Transactions of NAMRI/ SME, 22, 157-163.
Smith, S. and Trusty, J. (1991) An overview of modeling and simulation of the milling processes. Transactions of ASME, J. of Engineering for Industry, 113, 169-175.
Steffens, K. (1983) Closed-loop simulation of grinding. Annals of CIRP, 32(1) 255-259.
Sutherland, J. and DeVor, R. E. (1986) An improved method for cutting force and surface error prediction in flexible end milling systems. Transactions of ASME, J. of Engineering for Industry, 108, 269.
You, S. J. and Ehmann, K. F. (1991) Synthesis and generation of surfaces milled by ball nose end mills under tertiary cutter motion. Transactions of ASME, J. of Engineering for In-dustry, 113, 17-24.
Yucesan, G. and Altintas, Y. (1996) Prediction of ball end milling forces. Engineering for Industry, 118, 95-103.
Zhang, G. M. and Kapoor, S. G. (1987) Dynamic modeling and analysis of the boring machining system. Transactions of ASME, J. of Engineering for Industry, 109, 219-226.
Zhang, G. M., Yerramereddy, S., Lee, S. M. and Lu, S. C.-Y. (1991) Simulation of surface topography formed during the intermittent turning processes. Transactions of ASME, J. of Dynamic Systems, Measurement and Control, 113, 273-279.
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
Shin, Y.C., Waters, A.J. Framework of a machining advisory system with application to face milling processes. Journal of Intelligent Manufacturing 9, 225–234 (1998). https://doi.org/10.1023/A:1008825314863
Issue Date:
DOI: https://doi.org/10.1023/A:1008825314863