Search Results (78)

Shock wave boundary/layer interactions (SWBLIs) are critical in high-speed aerodynamic flows, particularly within supersonic regimes, where unsteady dynamics can induce structural fatigue and degrade vehicle performance. Conventional measurement techniques, such as pressure-sensitive paint (PSP), face limitations in frequency response, calibration complexity, and intrusive instrumentation. Similarly, MEMS-based sensors, like Kulite^® sensors, present challenges in terms of intrusiveness, cost, and integration complexity. This study presents a flexible, lightweight polyvinylidene fluoride (PVDF) piezoelectric sensor array designed for high-resolution wall-pressure measurements in SWBLI research. The primary objective is to optimize low-frequency pressure fluctuation detection, addressing SWBLI’s need for accurate, real-time measurements of low-frequency unsteadiness. Fabricated using a double-sided screen-printing technique, this sensor array is low-cost, flexible, and provides stable, high-sensitivity data. Finite Element Method (FEM) simulations indicate that the sensor structure also has potential for high-frequency responses, behaving as a high-pass filter with minimal signal attenuation up to 300 kHz, although the current study’s experimental testing is focused on low-frequency calibration and validation. A custom low-frequency sound pressure setup was used to calibrate the PVDF sensor array, ensuring uniform pressure distribution across sensor elements. Wind tunnel tests at Mach 2 verified the PVDF sensor’s ability to capture pressure fluctuations and unsteady behaviors consistent with those recorded by Kulite sensors. The findings suggest that PVDF sensors are promising alternatives for capturing low-frequency disturbances and intricate flow structures in advanced aerodynamic research, with high-frequency performance to be further explored in future work. Full article

The escalating global emphasis on sustainability, coupled with stringent regulatory frameworks, has spurred the quest for environmentally viable alternatives to petroleum-derived materials. Within this context, the adhesives industry has been actively seeking renewable options and eco-friendly synthesis pathways. This study introduces geraniol, a monoterpenoid alcohol, in its unmodified form, as a key component in the production of waterborne pressure-sensitive adhesives (PSAs) based on acrylic latex through emulsion polymerization. Multiple formulations were developed at varying reaction times. The adhesives underwent comprehensive chemical characterization employing techniques such as Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), Nuclear Magnetic Resonance (NMR), Gel Permeation Chromatography (GPC), and dynamic light scattering (DLS). The viscosities of the formulations were measured between 4000 and 5000 cP. Adhesion tests showed peel strength values of 0.52 N/mm on cardboard and 0.32 N/mm on painted steel for the geraniol-based formulations. The results demonstrate the potential for geraniol-based PSAs to offer a sustainable alternative to petroleum-derived adhesives, with promising thermal and adhesive properties. Full article

The roll coating method is of considerable significance in several industries, as it is applied practically in the production of paint, the manufacturing of PVC-coated cloth, and the plastic industry. The current study theoretically and computationally analyses the Powell–Eyring fluids with variable viscosity during the non-isothermal roll-over web phenomenon. Based on the lubrication approximation theory (LAT), the problem was formulated. The system of partial differential equations (PDEs) obtained from the mathematical modeling was further simplified to a set of ordinary differential equations (ODEs) using suitable transformations. A regular perturbation method was implemented to obtain the solution in terms of velocity, pressure gradient, pressure, and flow rate per unit width. This study also captures important engineering characteristics such as coating thickness, Nusselt number, shear stress, roll/sheet separating force, and roll-transmitted power to the fluid. Along with a comparison between the present work and published work, both graphical and tabular representations wer made to study the effects of various factors. It was observed that the velocity profile is the decreasing function of non-Newtonian and Reynold viscosity parameters. In addition, the response surface methodology (RSM) was employed to investigate the sensitivity of the shear stress and the Nusselt number. Full article

In order to improve the data productivity of a wind tunnel test, the model under investigation in the wind tunnel is moved continuously with a predetermined constant angular speed in the so-called pitch–traverse mode. Alternatively, the wind tunnel model can be moved in the so-called pitch–pause mode, in which it keeps its position for a certain (measurement) time at a fixed pitch position, after which it is moved to the next pitch position. The latter procedure is more time-consuming, so, for the same time interval, the number of measured data points taken in the pitch–pause mode is less than that for the pitch–traverse mode. Since wind tunnel test time can be quite expensive, in most wind tunnel tests where only conventional forces and pressures are recorded with conventional measuring systems, the wind tunnel model is moved in the pitch–traverse mode in order to obtain as much aerodynamic data as possible during the tunnel runtime. The application of the Pressure-Sensitive Paint (PSP) technique has been widely used in wind tunnel testing for the purpose of providing pressure data on wind tunnel models with high spatial resolution. The lifetime-based PSP method has several advantages over the intensity-based method since it often has higher accuracy. Up until now, the lifetime-based PSP technique has mainly been used for wind tunnel testing, where the test model has been moved to the pitch–pause mode. The traditional lifetime method using on-chip accumulation requires multiple (~1000) excitation light pulses to accumulate enough luminescence (fluorescence or phosphorescence) photons on the camera sensor to provide acceptable signal-to-noise ratios and, therefore, it may seem to be not compatible with a continuously moving wind tunnel model. Nevertheless, the present study verifies the application of lifetime-based PSP utilizing on-chip accumulation with a continuously moving wind tunnel model which would make the entire PSP data acquisition compatible with that of the conventional measurements (forces and pressures), as mentioned above. In this paper, the applicability of the lifetime-based PSP technique to a continuously moving wind tunnel model (in pitch–traverse mode) is investigated with the help of measurements in the transonic wind tunnel in Göttingen (TWG). For this investigation, PSP was applied on the delta-wing model DLR-F22, which is to be tested in TWG. The pressure distribution on the wind tunnel model was measured using the PSP lifetime method for both model movement modes (pitch–pause and pitch–traverse mode) so that the corresponding PSP results could be directly compared with each other. In addition, an error analysis of the PSP results was carried out and compared with the conventional pressure measurement results, hence providing an assessment of the accuracy of the PSP results; finally, a recommendation for future PSP measurements could be given. Full article

Unsteady pressure-sensitive paint (i-PSP) measurements were performed at a sampling rate of 30 kHz to investigate the near-endwall blade suction surface flow inside a low-pressure turbine cascade operating at engine-relevant high-speed and low-Re conditions. The investigation focuses on the interaction of periodically incoming bar wakes at 500 Hz with the secondary flow and the blade suction surface. The results build on extensive PIV measurements presented in the first part of this two-part publication, which captured the ’negative-jet-effect’ of the wakes throughout the blade passage. The surface pressure distributions are combined with CFD to analyze the flow topology, such as the passage vortex separation line. By analyzing data from phase-locked PIV and PSP measurements, a wake-induced moving pressure gradient negative in space and positive in time is found, which is intensified in the secondary flow region by 33% with respect to midspan. Furthermore, two methods of frequency-filtering based on FFT and SPOD are compared and utilized to associate a pressure fluctuation peak around 678 Hz with separation bubble oscillation. Full article

Particle image velocimetry (PIV) measurements were performed inside a low-pressure turbine cascade operating at engine-relevant high-speed and low-Re conditions to investigate the near-endwall flow. Of particular research interest was the dominant periodic disturbance of the flow field by incoming wakes, which were generated by moving cylindrical bars at a frequency of 500 Hz. Two PIV setups were utilized to resolve both (1) a large blade-to-blade plane close to the endwall as well as midspan and (2) the wake effects in an axial flow field downstream of the blade passage. The measurements were performed using a phase-locked approach in order to align and compare the results with comprehensive CFD data that are also available for this test case. The experimental results not only support a better understanding and even a quantification of the wake-induced over/under-turning inside and downstream of the passage, they also enable the tracing of the ‘negative-jet-effect’, which is widely known in the CFD branch of the turbomachinery community but is seldom visualized in experiments. The results also reveal that the bar wake periodically widens the blade wake by up to 165%, while the secondary flow is less affected and exhibits a phase lag with respect to the 2D-flow effects. The results presented here are an essential basis for the subsequent investigation of the near-endwall blade suction surface effects using unsteady pressure-sensitive paint in the second part of this two-part publication. Full article

The flow field in a cavity depends on the properties of the upstream boundary layer and the cavity geometry. Comprehensive studies for rectangular cavities have been conducted. This experimental study determines the global surface pressure pattern for elliptical cavities (eccentricities of 0, 0.66 and 0.87) in a naturally developed turbulent boundary layer using pressure-sensitive paint. The ratio between the length (major axis) and the depth is 4.43–21.5, and the freestream Mach number is 0.83. The mean surface pressure distribution of an elliptical cavity resembles that of a rectangular cavity. A change in the value of eccentricity (wall curvature) affects the region for an adverse pressure gradient in an open cavity, an extension of the plateau in a transitional–closed cavity and flow expansion near the front and rear edges. The boundaries between an open, transitional and closed cavities vary. Full article

During the practical operation of gas turbines, relatively cooled air from the compressor and the rim seal is applied in order to prevent mainstream ingestion into the space between the rotor and stator disc cavities, which can prolong the service life of hot components. On the one hand, the purge flow from the rim seal will inevitably interact with the mainstream and result in secondary flow on the endwall. On the other hand, it can also provide an additional cooling effect. In this paper, four rim seal structures, including an original single-tooth seal (ORI), a double-tooth seal (DS), a single-tooth seal with an adverse direction of the coolant purge flow and mainstream (AS) and a double-tooth seal with an adverse direction of the coolant purge flow and mainstream (ASDS), are experimentally and numerically investigated with mass flow ratios of 0.5%, 1.0% and 1.5%. The flow orientation of the coolant from the rim seal is considered as one of the main factors. The pressure-sensitive paint technique is used to experimentally measure the film cooling effectiveness on the endwall, and flow field analysis is conducted via numerical simulations. The results show that the cooling effect decreases in the cases of DS and ASDS. AS and ASDS can achieve a better film cooling performance, especially under a higher mass flow ratio. Furthermore, the structural changes in the rim seal have little impact on the aerodynamic performance. AS and ASDS can both achieve a better aerodynamic and film cooling performance. Full article

Pressure-sensitive paint (PSP) has received significant attention for capturing surface pressure in recent years. One major source of uncertainty in PSP measurements, temperature dependency, stems from the fundamental photophysical process that allows PSP to extract pressure information. The motion-capturing PSP method, which involves two luminophores, is introduced as a method to reduce the measurement uncertainty due to temperature dependency. A theoretical model for the pressure uncertainty due to temperature dependency is proposed and demonstrated using a static pressure measurement with an applied temperature gradient. The experimental validation of the proposed model shows that the motion-capturing PSP method reduces the temperature dependency by 37.7% compared to the conventional PSP method. The proposed model also proves that a PSP with zero temperature dependency is theoretically possible. Full article

Modern gas turbines have evolved by increasing the turbine inlet temperature (TIT) to improve performance. This development has led to a demand for cooling techniques. Among these, the film cooling, which involves injecting compressed air through holes on the turbine surface, is a prominent cooling technique used to protect the turbine surface. In this study, a comparative analysis is conducted between the conventional fan-shaped film cooling hole, primarily used in film cooling techniques, and modified shapes achieved by altering the geometry of the film cooling hole based on a fan-shaped hole to assess and compare the cooling performance on a flat plate surface. The adiabatic film cooling effectiveness was measured for three film cooling holes, the Baseline of a 7-7-7 fan-shaped film cooling hole, namely, Staircase, which had a double-step at the hole exit, and Compound Expansion, which had an additional expanded flow path at the hole leading edge. The used measurement technique was the pressure-sensitive paint (PSP) technique, using nitrogen gas as the foreign gas, and experiments were conducted at a density ratio of 1.0 and blowing ratios ranging from 0.5 to 2.0. The results reveal that the modified holes featured wider lateral expansion at the hole exits, resulting in a broader distribution of the cooling effectiveness in the lateral direction compared to the Baseline. The Staircase shows a better performance, although an overall cooling effectiveness trend similar to that of the Baseline. Furthermore, the Compound Expansion demonstrates an enhancement in the cooling performance with an increased blowing ratio, notably achieving nearly double the cooling effectiveness compared to that of the Baseline at a blowing ratio of 2.0. Full article

Several studies have previously been conducted to improve the cooling performance of film cooling. However, most of the research has conducted experiments with film cooling holes on flat plates, and thus, the results of these studies do not encompass the influence of the complex mainstream behavior within the turbine passage on film cooling. In this study, three different film cooling hole configurations were installed on the endwall of a turbine linear cascade to measure adiabatic film cooling effectiveness and evaluate cooling performance. The film cooling holes compared in the experiment for film cooling effectiveness were a 7-7-7 fan-shaped hole (Baseline), a Baseline with a double-step structure at the hole exit (Staircase), and a Baseline with an additional expanded passage at the hole leading edge (Compound Expansion). A total of nine holes were manufactured on the turbine endwall to assess film cooling performance, as various factors, such as mainstream acceleration, secondary flow within the turbine passage, and so on, can influence film cooling. Adiabatic film cooling effectiveness was measured using the pressure-sensitive paint (PSP) technique. Mass flow ratios ranging from 0.25% to 1.25% of the mass flow rate of a single turbine passage were supplied to the plenum chamber within the test rig. As a result, all experimental results confirmed the impact of secondary flow within the turbine passage on film cooling. In the case of the Staircase, it exhibits an overall cooling trend similar to the Baseline. It shows small cooling performance degradation compared with Baseline due to lift-off, and its double-step structure laterally expanding results in better cooling performance at high mass flow ratio (MFR) conditions. For the Compound Expansion, at low MFR, the momentum of the coolant is lower compared with other configurations, leading to lower cooling performance due to the influence of secondary flow. However, at high MFR, the Compound Expansion provides wider protection compared with other hole geometries and shows high cooling performance. Full article

Global surface pressure measurements of a 5.7% scale AFRL Initial Concept 3.X vehicle (IC3X) were obtained using a fast-responding ruthenium-based pressure-sensitive paint (PSP) at the UTSA Mach 7 Ludwieg Tube Wind Tunnel at two different angles of attack, 0° and 2.5°. Static calibration of the paint was performed over a range of 0.386 kPa to 82.7 kPa to relate luminescent intensity to pressure. Details on the facility, paint preparation, application, calibration, and image processing techniques are provided in the manuscript. The results from statistical, spectral, and proper orthogonal decomposition (POD) analyses are presented to characterize the pressure field observed on the model. The experimental results qualitatively follow the expected trends and correspond to the occurrence of shock waves and expansion fans, which were visualized via Schlieren imaging. The theoretical pressure range obtained from conical shock analysis for 0° agrees with the experimentally derived pressure range for the model, and the outliers are attributed to errors in image registration. This study presents preliminary pressure measurements that pave the way for obtaining time-resolved global PSP measurements to train and validate aerothermodynamic machine learning models. Full article

Paintings and other works of art created with fragile and mechanically unstable powdery media present challenges to conservators. Frequently, powdery media is water-sensitive, extremely fragile, tends to delaminate, and may be altered by even the slightest physical action or interaction with liquids. Materials that can provide an efficient stabilization without unacceptably altering the optical characteristics of the delicate substrate are extremely limited. Among these, Funori, Isinglass, and Methocel A4C have become established for this use. In bench practice, consolidants are frequently applied in a non-contact way, using ultrasonic and pneumatic aerosol generators to minimize the impact of the consolidant on sensitive substrates. However, nebulizing the available materials is problematic in bench practice, because of their high viscosity and, only extremely low concentrations can be nebulized using low kinetic impact ultrasonic or pressure-based misting systems adopted from the healthcare industry. As a potential innovative solution, this study introduces novel ultra-low viscosity (ULV) cellulose ethers (ULV-HPMC) for stabilisation of unstable porous and powdery surfaces, which have been successfully applied in bench practice for the pilot treatment of Edvard Munch painting on canvas and two 19th c. Thai gouache paintings on panel. Novel ULV-HPMC materials have multiple desirable qualities for consolidation treatments in conservation, and in accelerated aging tests marginally outperformed Methocel A4C, considered to be one of the most stable consolidants in the practice of conservation. Because of the ultra-low viscosity, higher concentrations of ULV-HPMC materials can be applied as water-based aerosols in a non-contact way and in fewer applications, which is a significant advantage in the treatment of delicate water-sensitive surfaces. Notably, novel ULV biopolymers are low-cost, derive from sustainable and renewable sources, and do not raise health and environmental concerns. Such novel materials and methods seamlessly resonate with the ICOM-CC’s Melbourne 2014 declaration, EU Green Deal, and the UN’s Sustainable Development goals and show potential adding new sustainable materials with the exceptionally low viscosity to the conservator’s tool box. Full article

This study aimed to develop a two-color pressure-sensitive paint (PSP) that has both high pressure sensitivity and high temperature sensitivity. Different nitrobenzoxadiazole (NBD) derivatives were used as the temperature probe. Among them, NBD-ZY37 demonstrated favorable stability against photodegradation, and its temperature sensitivity in an RTV118-based two-color PSP was −1.4%/°C. Moreover, temperature sensitivity was independent of pressure in the tested temperature range. PtTFPP was used, and its pressure sensitivity was measured to be 0.5% per kPa. The two-color PSP paint underwent further examination in jet impingement experiments. The experimental results indicated that the pressure fluctuation introduced by the shock waves occurred earlier at higher impingement angles. Specifically, when the pressure ratio was 2.38, increasing the impinging angle from 15° to 30° caused the location of the pressure wave to move from s/D at 0.8 to the exit of the nozzle. Simultaneously, the shape of the maximum pressure zone changed from a fan shape to a round shape. Additionally, the jet region expanded when the pressure ratio was increased. Full article

Vortex generators (VGs) are a passive method by which to alleviate boundary layer separation (BLS). The device-induced streamwise vortices propagate downstream. There is then lift-off from the surface and the vortex decays. The effectiveness of VGs depends on their geometrical configuration, spacing, and flow characteristics. In a high-speed flow regime, the VGs must be properly positioned upstream of the BLS region. Measurements using discrete pressure taps and pressure-sensitive paint (PSP) show that there is an increase in the upstream surface pressure and the downstream favorable pressure gradient. The effective distance for a flat plate in the presence of three VG configurations is determined, as is the height of the device (conventional and micro VGs). Full article