Search Results (385)

Strain tolerance is a crucial factor affecting the thermal life of coatings, and a higher strain tolerance can effectively alleviate the thermal stresses on coatings during thermal shock. To improve the strain tolerance, the coating structure was optimized by introducing an intermediate transition layer in this study. The intermediate transition layer material was prepared using a 1:1 volume ratio mixture of 6–8 wt. % Yttria-stabilized zirconia (YSZ) and NiCrAlY powders in the experiments. The coating structure consisted of an Al₂O₃-GdAlO₃ (AGAP) anti-erosion layer, a YSZ layer, an intermediate transition layer, and a bonding layer from top to bottom. After thermal shock experiments at 1500 °C, the coatings with the addition of the intermediate transition layer exhibited different failure modes, with the crack location shifting from between the YSZ and the bonding layer to within the intermediate transition layer, compared to the coatings without the intermediate transition layer. Finite element simulation analysis showed that the intermediate transition layer effectively increased the strain tolerance of the coating and significantly reduced the thermal stress. Furthermore, incorporating an embedded micron agglomerated particle-based (EMAP) thermal barrier coating structure into the intermediate transition layer effectively alleviated thermal stresses and enhanced the coating’s thermal insulation performance. Full article

Novel AB-Polybenzimidazole (AB-PBI)/TiO₂ nanocomposite membranes have been prepared using a synthetic green chemistry approach. Modified Eaton’s reagent (methansulfonic acid/P₂O₅) was used as both reaction media for microwave-assisted synthesis of AB-PBI and as an efficient dispersant of partially agglomerated titanium dioxide powders. Composite membranes of 80 µm thickness have been prepared by a film casting approach involving subsequent anti-solvent inversion in order to obtain porous composite membranes possessing high sorption capacity. The maximal TiO₂ filler content achieved was 20 wt.% TiO₂ nanoparticles (NPs). Titania particles were green synthesized (using a different content of Mentha Spicata (MS) aqueous extract) by hydrothermal activation (150 °C), followed by thermal treatment at 400 °C. The various methods such as powder X-ray diffraction and Thermogravimetric analyses, X-ray photoelectron spectroscopy, Fourier transform infrared spectroscopy and Energy-dispersive X-ray spectroscopy, Electronic paramagnetic resonance, Scanning Electron Microscopy and Transmission Electron Microscopy have been used to study the phase and surface composition, structure, morphology, and thermal behavior of the synthesized nanocomposite membranes. The photocatalytic ability of the so-prepared AB-Polybenzimidazole/bio-TiO₂ membranes was studied for decolorization of Reactive Black 5 (RB5) as a model azo dye pollutant under UV light illumination. The polymer membrane in basic form, containing TiO₂ particles, was obtained with a 40 mL quantity of the MS extract, exhibiting the highest decolorization rate (96%) after 180 min of UV irradiation. The so-prepared AB-Polybenzimidazole/TiO₂ samples have a powerful antibacterial effect on E. coli when irradiated by UV light. Full article

The availability of industrially used supplementary cementitious materials (SCMs, e.g., fly ash) decreases due to the rise in renewable energy sources and recycling technologies. Therefore, it is essential to find alternative SCMs (e.g., waste glass and clay brick powder) that are locally available. Accordingly, in this paper, the mechanochemical activation of clay brick waste (CBW) with abrasive glass powder (GP) and its pozzolanic reactivity are investigated. The mixtures of CBW and GP in mass ratios of 100:0, 75:25, 50:50, and 25:75 were mechanochemically activated for 15, 30, 45, and 60 min. The physical, chemical, and structural changes of the mixtures were examined by X-ray diffractometry, Fourier-transform infrared spectroscopy, scanning electron microscopy, and specific surface area measurements. The pozzolanic reactivity was characterized by the active silica content and the 28-day compressive strength of the binders (a mixture of ordinary Portland cement and activated material). The addition of GP favorably reduced the agglomeration and increased the active silica content of the activated mixtures (e.g., by 7–37% m/m at 15 min of mechanochemical activation). The 60 min of mechanochemical activation and the addition of 50% m/m of GP can increase the compressive strength by approximately 8%. Economically, the addition of 50% m/m of GP was found to be favorable, where only 30 min of mechanochemical activation resulted in a considerable increase in strength compared to that of the ordinary Portland cement. Full article

Film-forming agents are key ingredients in achieving long-lasting and effective sun protection by sunscreens. However, studies on the synergistic effects of film-forming agents with different properties as well as the interaction between film-forming agents and powders are scarce, restricting the development of sunscreens with strong ultraviolet (UV)-shielding effects. Herein, we innovatively adopt polysiloxane-15 as the soft film, trimethylsiloxysilicate as the hard film, and vinyl dimethicone/methicone silsesquioxane crosspolymer as the functional powder to construct a co-assembled sunscreen film, and we investigate the property-enhancing effects of the sunscreen film as well as the interaction between the silicone polymer-based film-forming agents and functional powder therein. The results show that structural similarity is essential to generating film-forming agent–powder interactions, which primarily enhance the Si−O bond binding energy, thereby enhancing the lasting protection effect of sunscreens. In addition, the inter-component interaction of the co-assembled sunscreen film inhibits the agglomeration of sunscreen paste to facilitate the formation of a homogeneous film, endowing the sunscreen with excellent UV protection abilities, with the sun protection factor (SPF) and protection factor of UVA (PFA) values increased by 61.58 and 43.84%, respectively. This work offers novel insights into the optimization of film-forming agent properties and the development of durable and efficient sunscreens. Full article

Powdered magnesium has been widely applied in various fields. Magnesium is a highly reactive metal, with fine particles that are easy to agglomerate and have the risk of explosion. Furthermore, the storage of Mg particles is a challenge. Therefore, powdered magnesium is usually passivated by surface modification methods. In our research, an environmentally friendly phosphate solution was used to prepare conversion coating on magnesium particles. The results demonstrated that the phosphate coating layer attached on Mg particles surface successfully. From SEM images, the average particle size reduces slightly after the coating process. The composition of the coating layer is confirmed to be OCP and HAp by XRD and EPMA. The immersion test showed that the phosphate coating improved the corrosion resistance, and the ideal processing time is 20 min. Moreover, Mg and phosphate have good biocompatibility; therefore, the coated Mg powder can be a potential candidate for biomedical applications. Full article

The formulation process for some drugs can be challenging, due to their unfavorable physical and mechanical properties and poor water solubility. Powder technology has made a significant impact in regard to the modification of the particles in active pharmaceutical ingredients (APIs) to produce high-quality granules. Spherical particles are preferred over other shapes, due to their high tap and bulk density, reduced dustiness, better flowability, strong anti-caking properties, and better mechanical performance during tableting. The present study investigates the possibility of obtaining spherical crystals of ceritinib, a drug used for the treatment of anaplastic lymphoma kinase (ALK)-positive advanced non-small cell lung cancer, which belongs to BCS class IV drugs and has a platy crystal shape. Ceritinib spheres were prepared by spherical agglomeration, in a ternary system, and quasi-emulsion solvent diffusion, with the addition of polyvinylpyrrolidone, as well as a combination of these two methods. With the combined method of spherical crystallization, crystals with the most favorable morphology and the narrowest distribution of particle sizes were obtained, which was the reason for further optimization. The influence of different impeller geometries and mixing rates on the morphology of the obtained crystals was examined and the optimal conditions for the process were selected. Using empirical correlations and a visual criterion, the process was scaled up from a 0.1 L to a 1 L batch crystallizer. The obtained crystals were characterized by light and scanning electron microscopy. The addition of a bridging liquid and/or a polymer additive did not change the internal structure of the ceritinib crystals, which was confirmed by X-ray powder diffraction. Full article

Hybrid nanocomposites have emerged as a groundbreaking class of materials in the aerospace industry, offering exceptional mechanical, thermal, and functional properties. These materials, composed of a combination of metallic matrices (based on aluminum, magnesium, or titanium) reinforced with a mixture of nanoscale particles, such as carbon nanotubes (CNTs), graphene, and ceramic nanoparticles (SiC, Al₂O₃), provide a unique balance of high strength, low weight, and enhanced durability. Recent advances in developing these nanocomposites have focused on optimizing the dispersion and integration of nanoparticles within the matrix to achieve superior material performance. Innovative fabrication techniques have ensured uniform distribution and strong bonding between the matrix and the reinforcements, including advanced powder metallurgy, stir casting, in situ chemical vapor deposition (CVD), and additive manufacturing. These methods have enabled the production of hybrid nanocomposites with improved mechanical properties, such as increased tensile strength, fracture toughness, wear resistance, and enhanced thermal stability and electrical conductivity. Despite these advancements, challenges remain in preventing nanoparticle agglomeration due to the high surface energy and van der Walls forces and ensuring consistent quality and repeatability in large-scale production. Addressing these issues is critical for fully leveraging the potential of hybrid nanocomposites in aerospace applications, where materials are subjected to extreme conditions and rigorous performance standards. Ongoing research is focused on developing novel processing techniques and understanding the underlying mechanisms that govern the behavior of these materials under various operational conditions. This review highlights the recent progress in the design, fabrication, and application of hybrid nanocomposites for aerospace applications. It underscores their potential to revolutionize the industry by providing materials that meet the demanding requirements for lightweight, high-strength, and multifunctional components. Full article

This study aims to synthesize TiO₂/ZnO powders and to study the effect of heat treatment on their photocatalytic ability against the Tartrazine anionic dye. The as-obtained powders with the following compositions—90TiO₂/10ZnO and 10TiO₂/90ZnO (mol%)—were obtained by the sol–gel technique. The prepared gels were annealed at 500 °C and 700 °C and subsequently characterized by XRD, UV–Vis, and SEM methods. The single crystalline phase of TiO₂, which has been detected at up to 500 °C is anatase, while for ZnO, it is the hexagonal wurtzite structure. Further increases in the temperature (700 °C) led to the appearance of rutile in the samples. The SEM analysis demonstrated that the binary oxide materials had irregular shaped particles with a tendency to agglomerate. The UV–Vis spectra of the gels exhibited a red shift in the cut-off of the 90TiO₂/10ZnO sample compared with pure Ti(IV) butoxide. Photocatalytic tests showed that the investigated samples possessed photocatalytic activity toward Tartrazine. Compared with TiO₂, the prepared TiO₂/ZnO photocatalysts showed superior properties in the photodegradation of a Tartrazine water solution. The target photocatalysts’ enhanced photocatalytic activities can be explained by their reduced band gap energy, improved surface physicochemical characteristics, separation of photo-induced electron–hole pairs, and lowered recombination rate. Higher photocatalytic activity was observed for powders annealed at 500 °C, with the 10TiO₂/90ZnO (mol%) sample exhibiting the highest photocatalytic degradation of the used organic dye. Full article

Aluminum-based hybrid nanocomposites, namely the Al6061 alloy, have gained prominence in the scientific community due to their unique properties, such as high strength, low density, and good corrosion resistance. The production of these nanocomposites involves incorporating reinforcing nanoparticles into the matrix to improve its mechanical and thermal properties. The Al6061 hybrid nanocomposites were manufactured by conventional powder metallurgy (cold pressing and sintering). Ceramic silicon carbide (SiC) nanoparticles and carbon nanotubes (CNTs) were used as reinforcements. The nanocomposites were produced using different reinforcement amounts (0.50, 0.75, 1.00, and 1.50 wt.%) and sintered from 540 to 620 °C for 120 min. The characterization of the Al6061 hybrid nanocomposites involved the analysis of their mechanical properties, such as hardness and tensile strength, as well as their micro- and nanometric structures. Techniques such as optical microscopy (OM) and scanning electron microscopy (SEM) with electron backscatter diffraction (EBSD) were used to study the distribution of nanoparticles, the grain size of the microstructure, and the presence of defects in the matrix. The microstructural evaluation revealed significant grain refinement and greater homogeneity in the hybrid nanocomposites reinforced with 0.75 wt.% of SiC and CNTs, resulting in better mechanical performance. Tensile tests showed that the Al6061/CNT/SiC hybrid composite had the highest tensile strength of 104 MPa, compared to 63 MPa for the unreinforced Al6061 matrix. The results showed that adding 0.75% SiC nanoparticles and CNTs can significantly improve the properties of Al6061 (65% in the tensile strength). However, some nanoparticle agglomeration remains one of the challenges in manufacturing these nanocomposites; therefore, the expected increase in mechanical properties is not observed. Full article

The paper presents a comparative study of the erosion wear resistance of WC-10Co4Cr, Cr₃C₂-25NiCr and martensitic stainless steel (SS) coatings deposited onto an AlSi7Mg0.3 (Al) alloy substrate by high-velocity air‒fuel (HVAF) spraying. The influence of the abrasive type (quartz sand or granite gravel), erodent attack angle, thickness, and microhardness of the coatings on their and Al substrate’s wear resistance was comprehensively investigated under dry erosion conditions typical for fan blades. The HVAF-spraying process did not affect the Al substrate’s structure, except for when the near-surface layer was 20‒40 μm thick. This was attributed to the formation of a modified Al-Si eutectic with enhanced microhardness and strength in the near-substrate area. Mechanical characterization revealed significantly higher microhardness values for the cermet WC-10Co4Cr (~12 GPa) and Cr₃C₂-25NiCr (~9 GPa) coatings, while for the SS coating, the value was ~5.7 GPa. Erosion wear tests established that while Cr₃C₂-25NiCr and SS coatings were more sensitive to abrasive type, the WC-10Co4Cr coating exhibited significantly higher wear resistance, outperforming the alternatives by 2‒17 times under high abrasive intensity. These findings highlight the potential of HVAF-sprayed WC-10Co4Cr coatings for extending the service life of AlSi7Mg0.3-based fan blades exposed to erosion wear at normal temperatures. Full article

The deposition of agglomerated hydroxyapatite (HAp) powders by low-pressure cold spray has been a topic of interest in recent years. Key parameters influencing the deposition of HAp powders include particle morphology and impact kinetic energy. This work examines the deposition of HAp powders on various metal surfaces to assess the impact of substrate properties on the formation of HAp deposits via cold spray. The substrates studied here encompass metals with varying hardness and thermal conductivities, including Al6061, Inconel alloy 625, AISI 316 stainless steel, H13 tool steel, Ti6Al4V, and AZ31 alloy. Single-track experiments offer insights into the initial interactions between HAp particles and different substrate surfaces. In this study, the results indicate that the ductility of the substrate may enhance HAp particle deposition only at the first deposition stages where substrate/particle interaction is the most critical factor for deposition. Features on the substrate associated with the first deposition sprayed layer include localized substrate deformation and the formation of clusters of HAp agglomerates, which aid in HAp deposition. Furthermore, after multiple spraying passes on the various metallic surfaces, deposition efficiency was significantly reduced when the build-up process of HAp coatings shifted from ceramic/metal to ceramic/ceramic interactions. Overall, this study achieved agglomerated HAp deposits with high deposition efficiencies (30–60%) through single-track experiments and resulted in the preparation of HAp coatings on various substrates with thickness values ranging from 24 to 53 µm. These coatings exhibited bioactive behavior in simulated body fluid. Full article

Chromium carbide powder agglomerated with nickel/chrome was deposited using a cold spray process onto a mild steel substrate. The deposits were heat-treated at 650 °C and 950 °C in ambient conditions to reduce porosity and improve adhesion between powder particles. The corrosion behaviour of these cold-sprayed materials was studied in artificial seawater conditions using electrochemical techniques. Heat treatment at 650 °C was found to best improve corrosion resistance, while the 950 °C treatment performed better than the as-sprayed condition but lower than the 650 °C sample. Microstructural analysis revealed complex phase transformations and structural refinements with increasing heat treatment temperature. The crystallite size of both Cr₃C₂ and NiCr phases decreased, while microstrain and dislocation density increased due to heat treatment. The formation of and subsequent reduction in Cr₂₃C₆ content indicated a complex sequence of carbide dissolution, transformation, and precipitation processes. The 650 °C heat-treated sample demonstrated superior corrosion resistance, evidenced by the highest corrosion potential, lowest passive current, and largest charge transfer resistance. This enhanced performance was attributed to the formation of a more stable and protective passive film, optimal carbide dissolution, and a homogeneous microstructure. Meanwhile, the 950 °C treatment led to excessive carbide dissolution and formed increased interfaces between the carbide and matrix. Mechanical property changes were also observed, with carbide hardness significantly decreasing after corrosion testing. These findings highlight the critical role of controlled heat treatment in optimising the performance of cold-sprayed Cr₃C₂-NiCr coatings, demonstrating that achieving superior corrosion resistance requires a delicate balance between microstructural refinement, phase transformations, and preservation of coating integrity. Full article

Research into mosquito-borne illnesses faces hurdles because feeding fresh animal blood to rear female mosquitoes presents logistical, economic, and safety challenges. In this study, a shelf-stable additive (spray-dried porcine blood; SDPB) hypothesized to supply accessible hemoglobin was evaluated within an alternative meal (AM) containing whey powder and PBS for rearing the yellow fever mosquito Aedes aegypti. LC–MS/MS proteomics, microbial assays, and particle reduction techniques confirmed and characterized the functionality of hemoglobin in SDPB, while engorgement, fecundity, egg viability, and meal stability bioassays assessed AM performance. Chemical assays supported hemoglobin as the phagostimulant in SDPB with aggregates partially solubilized in the AM that can be more accessible via particle reduction. Unpaired two-tailed t-tests indicate that the AM stimulates oogenesis (t₁₁ = 13.6, p = 0.003) and is stable under ambient (1+ y; t₁₂ = 0.576, p = 0.575) and aqueous (14 d; t₁₂ = 0.515, p = 0.639) conditions without decreasing fecundity. Egg hatch rates for the ninth generation of AM-reared Ae. aegypti were 50–70+%. With further development, this meal may serve as a platform for mass rearing or studying effects of nutritional additives on mosquito fitness due to its low cost and stability. Future work may examine tuning spray drying parameters and resulting impacts on hemoglobin agglomeration and feeding. Full article

Polymer 3D printing has is used in a wide range of applications in the medical field. Polyamide 12 (PA12) is a versatile synthetic polymer that has been used to reconstruct bony defects. Coating its surface with calcium phosphate compounds, such as hydroxyapatite (HA), could enhance its bonding with bone. The aim of this study was to coat 3D-printed polyamide 12 specimens with hydroxyapatite by a simple innovative surface treatment using light-cured resin cement. Polyamide 12 powder was printed by selective laser sintering to produce 80 disc-shaped specimens (15 mm diameter × 1.5 mm thickness). The specimens were divided randomly into two main groups: (1) control group (untreated), where the surface of the specimens was left without any modifications; (2) treated group, where the surface of the specimens was coated with hydroxyapatite by a new method using a light-cured dental cement. The coated specimens were characterised by both Fourier transform infrared spectroscopy (FTIR) and Transmission Electron Microscopy (TEM), (n = 10/test). The control and treated groups were further randomly subdivided into two subgroups according to the immersion in phosphate-buffered saline (PBS). The first subgroup was not immersed in PBS and was left as 3D-printed, while the second subgroup was immersed in PBS for 15 days (n = 10/subgroup). The surfaces of the control and treated specimens were examined using an environmental scanning electron microscope (SEM) and energy dispersive X-ray analysis (EDXA) before and after immersion in PBS. Following the standard American Society for Testing and Materials (ASTM D3359), a cross-cut adhesion test was performed. The results of the FTIR spectroscopy of the coated specimens were confirmed the HA bands. The TEM micrograph revealed agglomerated particles in the coat. The SEM micrographs of the control 3D-printed polyamide 12 specimens illustrated the sintered 3D-printed particles with minimal porosity. Their EDXA revealed the presence of carbon, nitrogen, and oxygen as atomic%: 52.1, 23.8, 24.1 respectively. After immersion in PBS, there were no major changes in the control specimens as detected by SEM and EDXA. The microstructure of the coated specimens showed deposited clusters of calcium and phosphorus on the surface, in addition to carbon, nitrogen, and oxygen, with atomic%: 9.5, 5.9, 7.2, 30.9, and 46.5, respectively. This coat was stable after immersion, as observed by SEM and EDXA. The coat adhesion test demonstrated a stable coat with just a few loose coating flakes (area removed <5%) on the surface of the HA-coated specimens. It could be concluded that the 3D-printed polyamide 12 could be coated with hydroxyapatite using light-cured resin cement. Full article

Cellulose nanofibrils (CNFs) have theoretically ideal properties for bio-based composite applications; however, the incorporation of these materials into polymers is made challenging by the strong binding of water to CNFs and the irreversible agglomeration of CNFs during drying. Previous methods used “contact dewatering”, wherein the addition of wood flour (WF) to CNFs facilitated the mechanical removal of water from the system via cold pressing, which showed potential in producing dried CNF fibrils attached to wood fibers for biocomposite applications. In this work, the viability of contact dewatering with poly(lactic) acid (PLA) powder for PLA/CNF composites was evaluated. The energy efficiency of dewatering, preservation of nanoscale CNF morphology, and mechanical properties were examined by mixing wet CNFs with pulverized PLA at various loading levels, pressing water out of the system, and compression molding and shear mixing composites for testing. The most impressive results from this dewatering method were the preservation of micron-to-nanoscale fibers with high aspect ratios in PLA-CNF composites; increased strength and modulus of 1.7% and 4.2%, respectively, compared to neat PLA; equivalent or better properties than spray-dried nanocellulose at similar loading levels; and an 11-194x reduction in drying energy compared to spray-drying CNFs. Full article