Search Results (57)

Flywheel energy storage systems (FESS) are technologies that use a rotating flywheel to store and release energy. Permanent magnet synchronous machines (PMSMs) are commonly used in FESS due to their high torque and power densities. One of the critical requirements for PMSMs in FESS is low torque ripple. Therefore, a PMSM with eccentric permanent magnets is proposed and analyzed in this article to reduce torque ripple. Cogging torque, a significant contributor to torque ripple, is investigated by a combination of finite element analysis and the analytical method. An integer-slot distribution winding structure is adopted to reduce vibration and noise. Moreover, the effects of eccentric permanent magnets and harmonic injection on the cogging torque are analyzed and compared. In addition, the electromagnetic performance is analyzed, and the torque ripple is found to be 3.1%. Finally, a prototype is built and tested, yielding a torque ripple of 3.9%, to verify the theoretical analysis. Full article

This paper investigates a back-electromotive force (EMF) harmonic compensation strategy for six-phase permanent-magnet synchronous motors (PMSMs) to reduce current harmonics and improve system performance. Ideally, the back-EMF waveform should be perfectly sinusoidal. However, manufacturing imperfections such as suboptimal magnetic circuit design, uneven winding distribution, and mechanical eccentricity introduce low-order spatial harmonics, particularly the 5th, 7th, 11th, and 13th orders, which distort the back-EMF, increase current harmonics, complicate control, and reduce efficiency. To address these issues, this study proposes a compensation strategy utilizing common-mode and differential-mode current control. By injecting the 6th and 12th harmonics into the decoupled voltage commands along the d-axis and q-axis, the strategy significantly reduces current harmonic distortion. Experimental validation was conducted using a TMS320F28386D microcontroller, which controlled dual inverters via PWM signals and processed real-time current feedback. Rotor position feedback was provided by a resolver to ensure precise and responsive motor control. At a rotational speed of 900 rpm, with a peak phase current $I_m$ of 200 A and an IGBT switching frequency of 10 kHz, the phase-a current total harmonic distortion (THD) was reduced from 11.86% (without compensation) to 6.83% (with compensation). This study focused on mitigating harmonics below the 14th order. The experimental results demonstrate that the proposed back-EMF harmonic compensation strategy effectively minimizes current THD, highlighting its potential for improving the performance and efficiency of multi-phase motor systems. Full article

In electrified vehicles, the masking noise behavior of internal combustion engines is absent, making the tonal excitation of the electric machine particularly noticeable in vehicle acoustics, which is perceived as disturbing by consumers. Due to manufacturing tolerances, the tonal NVH characteristics of the electric machine are significantly influenced at wide frequency ranges. This paper presents a systematic exploration of the influence of static eccentricity as one manufacturing tolerance on the NVH behavior of Permanent Magnet Synchronous Machines (PMSMs). The study utilizes a novel test bench setup enabling isolated variations in static eccentricity of up to 0.2 mm in one PMSM. Comparative analysis of acceleration signals reveals significant variations in the dominance of excitation orders with different eccentricity states, impacting critical operating points and dominant frequency rages of the electric machine. Despite experimentation, no linear correlation is observed between increased eccentricity and changes in acceleration behavior. Manufacturing eccentricity and deviations in rotor magnetization are discussed as potential contributors to the observed effects. The findings emphasize static eccentricity as a critical parameter in NVH optimization, particularly in electrified powertrains. However, the results indicate that further investigations are needed to explore the influence of eccentricities and magnetization deviations on NVH behavior comprehensively. Full article

Excessive cogging torque can cause torque fluctuations, noise, and vibration in electric power steering (EPS) motors, which is a key factor in the high-precision and high-performance optimization design of EPS motors for electric vehicles. This article takes a 12-slot 10-pole electric power steering motor for a certain car as an example. By establishing the corresponding electromagnetic field model and theoretical analysis of the motor, the influence of the pole arc coefficient and eccentricity parameters of the permanent magnet on the cogging torque of the electric power steering motor is explored. A comprehensive optimization scheme for reducing the cogging torque of the motor structure is proposed. The effectiveness of the designed scheme was verified through finite-element simulation and experimental testing of motor electromagnetism. Compared with the original design, the optimized structure of the EPS motor resulted in an 86.62% reduction in cogging torque during experimental testing. Full article

In order to solve the problem of large eddy current losses and high temperature rises caused by a large number of permanent magnets, a new type of combined-magnetic-pole permanent magnet motor is proposed in this paper. The sinusoidally distributed subdomain model of a non-uniform-air-gap rotor was established using the Laplace equation, and the analytical expression of eddy current losses in the rotor in a uniform air gap and non-uniform air gap was derived. The effect of the rotor’s eccentricity on eddy current losses was obtained. According to the characteristics of the distributed winding of the non-uniform-air-gap combined-pole permanent magnet motor, an equivalent treatment was performed to obtain the equivalent thermal conductivity value; to establish an equivalent thermal network model of the motor; determine the temperature of each component of the motor; and verify the correctness of the thermal network model through magnetothermal bidirectional coupling. Finally, an experimental platform was set up to carry out temperature rise experiments on the two prototypes. The experimental results show that a non-uniform-air-gap rotor structure can effectively reduce a rotor’s eddy current losses and motor temperature rise, as well as verify the accuracy of the analytical model’s calculation results. Full article

This article presents a detailed study on the diagnosis of rotor faults in an Interior Permanent Magnet Machine based on a mathematical model. The authors provided a wide literature review, mentioning the fault diagnosis methods used for Permanent Magnet Machines. The research emphasizes the necessity of precise assumptions regarding winding construction to accurately analyze the additional harmonics appearing in rotor faults caused by electromotive force (EMF), i.e., rotor eccentricity and magnet damage. The article also discusses specific features appearing in the spectrum of air gap permeance functions and the impact of rotor eccentricity and magnet damage on PM flux density distribution and as a consequence on EMF stator windings. The novelty of the presented content is the analysis of induced EMFs for cases of the simultaneous occurrence of rotor eccentricity and PM damage. The findings of this study provide valuable insights for the diagnosis and understanding of internal asymmetries in Interior PM Machines. Full article

The direct-drive type high-torque-density motor is one of the most promising solutions of electric propulsion for aircraft. The cogging torque of the direct-drive motor causes torque ripple, vibration, and noise, which seriously affect the stability and reliability of the electric propulsion system for aircraft. In this paper, a novel direct-drive type high-torque-density dual-rotor radial flux permanent magnet synchronous motor (DRPMSM) is proposed, and its cogging torque is weakened by permanent magnet shape design and pole-arc coefficient combination. An eccentric and chamfered permanent magnet shape is proposed, and the influence of eccentric distance and chamfer angle on cogging torque is clarified. Through the pole-arc coefficient combination design of the inner and outer rotors of the DRPMSM, the cogging torques of the inner and outer rotor are phase reversed, thus further reducing the total cogging torque of the DRPMSM. By employing the response surface method, a mathematical model is established for the cogging torque of the DRPMSM in relation to the pole-arc coefficients, chamfer angle, and eccentric distance of the permanent magnets. The parameters that minimize the cogging torque of the DRPMSM are obtained using a genetic algorithm. A prototype is manufactured according to the optimized parameters, and experimental results validate the correctness of the theoretical analysis and the effectiveness of the optimization design method. Full article

A transverse flux linear motor is a special type of linear motor with a high thrust force density, and it has broad application prospects in the field of linear direct-drive systems. In the process of oil production, the vibration of the linear motor poses a significant amount of harm to the system due to its special slender structure. This paper focuses on the electromagnetic vibration of a transverse flux permanent magnet linear submersible motor (TFPMLSM). Firstly, the no-load air gap flux density is calculated based on the field modulation principle. Secondly, the radial electromagnetic force (REF) of the TFPMLSM is calculated, and the finite element method (FEM) is used to analyze the time-space and spectral characteristics of the REF. Then, the influence of secondary eccentricity on the frequency spectrum of the REF is further concluded. Finally, the natural frequencies of each vibration mode are calculated using the modal superposition method and the influence of the REF on the motor vibration is obtained through magnetic-structural coupling analysis. The research results found that the motor does not cause resonance at low speeds, and the fundamental frequency of REF has the greatest impact on electromagnetic vibration. Full article

A suspension flux internal model control method is proposed to address the problem of the strong coupling of a single-winding bearingless flux-switching permanent magnet motor leading to a significant ripple of the rotor radial displacement. Firstly, based on air-gap magnetic field modulation theory, the stator flux equation considering rotor dynamic eccentricity is established to reveal the relationship between the eccentric rotor and the magnetic field. Secondly, according to the dynamic characteristics of the motor and the variation law of the air-gap magnetic field, the suspension-plane flux is substituted into the rotor dynamic model, and the suspension flux-dynamics internal model and corresponding output are constructed, respectively. Finally, a complete control strategy is established, and the rotor is stably suspended by PWM control. The simulation and experimental results show that the proposed method has better steady-state and dynamic performance than traditional PID control, and the maximum radial displacement ripples of the rotor are reduced by 53% and 50% in steady-state and dynamic operation. Full article

Direct-torque-control-driven permanent magnet synchronous machines eliminate the need for a position sensor while providing improved torque dynamics. However, the structure, regulation principle and nature of compensation of hysteresis-based controllers used in direct torque control impacts performance under faulty operating conditions. This paper analyzes the reaction of direct torque control to the presence of various faults that occur in permanent magnet synchronous machines. The analysis presented reveals that the direct torque control injects a negative sequence voltage and manipulates the torque angle to meet the control objectives when a fault occurs. The co-simulation of finite element analysis and a multi-physic circuit simulator is used to validate the response of the hysteresis-based controller to the machine health. The results indicate that the hysteresis comparators have the ability to mask the impact of the faults in the direct-torque-control-driven permanent magnet synchronous machines. Full article

Driven by an eccentric mass through a two-layered cantilevered plectrum, the electromagnetic energy harvester (EEH) can convert low-frequency mechanical vibrations into continuous uni-directional rotation. To optimize the performance of the EEH, electromagnetic analysis of the EEH was conducted. Three-phase winding permanent magnet (PM) topology was employed, and combinations of different coils and magnet pole numbers were designed. Then, the finite element method (FEM) was applied to analyze the influence of the combinations of the coils and pole numbers as well as the PM dimensions on the three-phase induced voltage. Prototypes with different configurations were fabricated and the analysis effectiveness was confirmed. Furthermore, different types of stator yokes were designed to enhance the magnetic field. Compared to the original prototype, the output voltage of the optimal prototype increased by 0.5 V with the same rotation speed, and the harmonic components were sufficiently low. Then, experiments with excitation by linear reciprocating motions and swing motions were conducted. Under different exciting conditions, the optimal prototype can also induce the highest voltage amplitude. With an increase in the weight of the eccentric mass, a long duration can be reached that lasts up to 12 s. In summary, the proposed optimization can achieve a high-efficiency and high-power density EEH. Full article

An eccentric harmonic magnetic gear (EHMG) is better suited for situations requiring larger transmission ratios than magnetic-field-modulated magnetic gears. In the meantime, to increase the torque density even further, a new structure for EHMGs is presented in this paper. The stator’s permanent magnets (PMs) are irregularly distributed, while the rotor’s PMs are applied to a fan-shaped structure. Moreover, a Halbach array is adopted in both the rotor and the stator. A two-dimensional finite element (FE) model of the proposed EHMG is developed, and the flux density distribution and torque of the EHMG are calculated and verified via FE analysis. When compared to a conventional EHMG, the presented model’s torque increases from 38.04 Nm to 50.41 Nm. In addition, for the sake of avoiding the oscillation and noise caused by resonance, a modal analysis of the proposed model is conducted and the consequences show that it has better antivibration properties. Finally, a prototype is made, a test bench is established, and the correctness and effectiveness of the proposed model are verified. Full article

This article investigates the neutral voltage difference signal, V_NO signal, for fault diagnosis. The aforementioned signal is the signal of the voltage between the common star point of the stator and the common star point of the load. The under-study faults are demagnetization and static eccentricity faults, while the machine in which the faults are investigated is an axial flux permanent magnet (AFPM) synchronous generator, suitable for wind power applications. This study was conducted using a 3D finite element method (3D-FEM), and the machine’s FEM model was validated through experiments. This method is one of the most accurate methods for electrical machine computation, allowing for a detailed study of electromagnetic behavior. The components that constitute the V_NO signal were determined using a 3D-FEM software program (Opera 18R2). Subsequently, further analysis was performed using MATLAB R2022b software, and a fast Fourier transform (FFT) was applied to this signal. In all the investigated faulty cases, new harmonics appeared, and the healthy amplitudes of most of the already existing harmonics increased. These findings can be used for fault identification. The analysis revealed that the harmonic frequency of 1.5f_s was the most dominant in the case of demagnetization, while in the case of static eccentricity, the most dominant harmonic was a frequency equal to the machine’s operating frequency, f_s. The novelty of this study is that this signal has not previously been used for fault identification, especially in AFPM synchronous machines. This signal depends on EMF voltage and stator phase currents but is less sinusoidal. Consequently, it can detect faults in cases where the aforementioned signals cannot be used for detection. Full article

The permanent magnet synchronous motor (PMSM) has been widely used in the field of ship electric propulsion due to its advantages of a small size, light weight, low loss, and high efficiency. In this paper, a 100 kW ship-side thruster motor was taken as the research object, and the problem of the high harmonic content of the air gap magnetic flux density in the motor was addressed by designing a rotor eccentricity. On this basis, the hybrid Taguchi method of genetic algorithm was used to optimize the rotor structural parameters with increasing the efficiency and reducting the cost of the motor as the optimization objectives. The results show that the performance and economy of the motor have been greatly improved after optimization. Finally, the motor weight reduction hole was designed, and a prototype was manufactured and tested. The test data are within the allowable range compared with the simulation data, verifying the effectiveness of the multiobjective optimization algorithm proposed in this paper. Full article

In the design process of surface-mounted permanent magnet motor (SPMSM) for industrial robots and computer numerical control (CNC) machine tools, to pursue the sinusoidal nature of the back electromotive force, the magnetic poles in the form of eccentric pole cutting structure are often used. To analyze the no-load air gap magnetic field of the SPMSM with eccentrically cut poles simply and accurately, a subdomain model magnetic field analytical calculation method based on equal-area integral block processing of permanent magnets is proposed. The problem that the traditional subdomain analysis model cannot be directly applied to the SPMSM with eccentrically cut poles of unequal thickness is solved. The proposed method considers the influence of stator slotting and the actual permeability of permanent magnets, and directly obtains the fundamental wave and harmonic components of the no-load air gap flux density by solving the subdomain model. The finite element method (FEM) is used to directly calculate the air gap magnetic field for verification. The results of the analytical method and the no-load air gap magnetic density calculated by the FEM are consistent, which verifies the accuracy of the proposed analytical method and can quickly guide the design of the SPMSM with eccentrically cut poles. Full article