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18 pages, 3303 KiB  
Article
An Enhanced Gas Sensor Data Classification Method Using Principal Component Analysis and Synthetic Minority Over-Sampling Technique Algorithms
by Xianzhang Zeng, Muhammad Shahzeb, Xin Cheng, Qiang Shen, Hongyang Xiao, Cao Xia, Yuanlin Xia, Yubo Huang, Jingfei Xu and Zhuqing Wang
Micromachines 2024, 15(12), 1501; https://doi.org/10.3390/mi15121501 - 16 Dec 2024
Abstract
This study addresses the challenge of multi-dimensional and small gas sensor data classification using a gelatin–carbon black (CB-GE) composite film sensor, achieving 91.7% accuracy in differentiating gas types (ethanol, acetone, and air). Key techniques include Principal Component Analysis (PCA) for dimensionality reduction, the [...] Read more.
This study addresses the challenge of multi-dimensional and small gas sensor data classification using a gelatin–carbon black (CB-GE) composite film sensor, achieving 91.7% accuracy in differentiating gas types (ethanol, acetone, and air). Key techniques include Principal Component Analysis (PCA) for dimensionality reduction, the Synthetic Minority Over-sampling Technique (SMOTE) for data augmentation, and the Support Vector Machine (SVM) and K-Nearest Neighbor (KNN) algorithms for classification. PCA improved KNN and SVM classification, boosting the Area Under the Curve (AUC) scores by 15.7% and 25.2%, respectively. SMOTE increased KNN’s accuracy by 2.1%, preserving data structure better than polynomial fitting. The results demonstrate a scalable approach to enhancing classification accuracy under data constraints. This approach shows promise for expanding gas sensor applicability in fields where data limitations previously restricted reliability and effectiveness. Full article
23 pages, 3018 KiB  
Article
Rethinking the Green Strategies and Environmental Performance of Ports for the Global Energy Transition
by Małgorzata Bielenia, Eli Marušić and Ilona Dumanska
Energies 2024, 17(24), 6322; https://doi.org/10.3390/en17246322 - 15 Dec 2024
Viewed by 563
Abstract
The relationship between ports and energy markets is undergoing a transition in their functions as suppliers, consumers, and energy processors. Environmental factors increasingly force the maritime sector to reduce its carbon footprint and improve energy efficiency. Governing the maritime sector’s environmental performance requires [...] Read more.
The relationship between ports and energy markets is undergoing a transition in their functions as suppliers, consumers, and energy processors. Environmental factors increasingly force the maritime sector to reduce its carbon footprint and improve energy efficiency. Governing the maritime sector’s environmental performance requires leveling decarbonization through integration with energy supply chains and rethinking green strategies and environmental sustainability. This paper highlights that a port’s energy management system can be an example of supply–demand equalizing sustainable alternative energy sources. Such systems engage more profoundly within the energy value chain by assessing green and environmental indicators in port operations, strategies, and investments. This manuscript investigates the challenges in ports’ operations, strategies, and investments, considering their energy transition and decarbonization. Therefore, this research conducted a qualitative study on ports’ energy efficiency and greening using an in-depth interview method in three seaports in the Adriatic, Baltic, and Black Sea basins. The paper proposes a framework for analyzing green variables in the ports’ operations, strategies, and investments to improve their environmental performance. The framework examines a set of green variables, researching their cause-and-effect relationship, enabling testing and evaluation of the determined relationships, and identifying asynchrony in the balanced development of green investments and energy efficiency. Full article
(This article belongs to the Special Issue New Challenges in Economic Development and Energy Policy)
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<p>The energy efficiency and greening ports triangle (EEGP triangle) (source: developed by the authors).</p>
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<p>The research model (source: developed by the authors).</p>
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<p>The geostrategic location of the three investigated ports: (<b>a</b>) the Port of Split (Croatia, the Adriatic Sea) [<a href="#B83-energies-17-06322" class="html-bibr">83</a>], (<b>b</b>) the Port of Gdansk (Poland, the Baltic Sea) [<a href="#B84-energies-17-06322" class="html-bibr">84</a>], and (<b>c</b>) the Port of Pivdennyi (Ukraine, the Black Sea) [<a href="#B85-energies-17-06322" class="html-bibr">85</a>].</p>
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<p>The green port performance (variables) of the three investigated ports: (<b>a</b>) carbon emissions (v1), (<b>b</b>) energy efficiency (v2), (<b>c</b>) renewable energy sources (v3), and (<b>d</b>) green investments (v4) (source: developed by the authors).</p>
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<p>Energy efficiency and greening ports: the effects of using renewable sources (source: developed by the authors based on [<a href="#B4-energies-17-06322" class="html-bibr">4</a>,<a href="#B5-energies-17-06322" class="html-bibr">5</a>,<a href="#B6-energies-17-06322" class="html-bibr">6</a>,<a href="#B8-energies-17-06322" class="html-bibr">8</a>,<a href="#B17-energies-17-06322" class="html-bibr">17</a>,<a href="#B20-energies-17-06322" class="html-bibr">20</a>,<a href="#B26-energies-17-06322" class="html-bibr">26</a>,<a href="#B30-energies-17-06322" class="html-bibr">30</a>,<a href="#B31-energies-17-06322" class="html-bibr">31</a>,<a href="#B41-energies-17-06322" class="html-bibr">41</a>,<a href="#B52-energies-17-06322" class="html-bibr">52</a>,<a href="#B93-energies-17-06322" class="html-bibr">93</a>,<a href="#B94-energies-17-06322" class="html-bibr">94</a>,<a href="#B95-energies-17-06322" class="html-bibr">95</a>,<a href="#B96-energies-17-06322" class="html-bibr">96</a>,<a href="#B97-energies-17-06322" class="html-bibr">97</a>,<a href="#B98-energies-17-06322" class="html-bibr">98</a>,<a href="#B99-energies-17-06322" class="html-bibr">99</a>,<a href="#B100-energies-17-06322" class="html-bibr">100</a>].</p>
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<p>The energy efficiency and greening ports framework (source: developed by the authors based on [<a href="#B2-energies-17-06322" class="html-bibr">2</a>,<a href="#B4-energies-17-06322" class="html-bibr">4</a>,<a href="#B5-energies-17-06322" class="html-bibr">5</a>,<a href="#B6-energies-17-06322" class="html-bibr">6</a>,<a href="#B8-energies-17-06322" class="html-bibr">8</a>,<a href="#B14-energies-17-06322" class="html-bibr">14</a>,<a href="#B15-energies-17-06322" class="html-bibr">15</a>,<a href="#B16-energies-17-06322" class="html-bibr">16</a>,<a href="#B17-energies-17-06322" class="html-bibr">17</a>,<a href="#B19-energies-17-06322" class="html-bibr">19</a>,<a href="#B20-energies-17-06322" class="html-bibr">20</a>,<a href="#B21-energies-17-06322" class="html-bibr">21</a>,<a href="#B22-energies-17-06322" class="html-bibr">22</a>,<a href="#B23-energies-17-06322" class="html-bibr">23</a>,<a href="#B24-energies-17-06322" class="html-bibr">24</a>,<a href="#B25-energies-17-06322" class="html-bibr">25</a>,<a href="#B26-energies-17-06322" class="html-bibr">26</a>,<a href="#B27-energies-17-06322" class="html-bibr">27</a>,<a href="#B30-energies-17-06322" class="html-bibr">30</a>,<a href="#B31-energies-17-06322" class="html-bibr">31</a>,<a href="#B41-energies-17-06322" class="html-bibr">41</a>,<a href="#B87-energies-17-06322" class="html-bibr">87</a>,<a href="#B88-energies-17-06322" class="html-bibr">88</a>,<a href="#B91-energies-17-06322" class="html-bibr">91</a>,<a href="#B92-energies-17-06322" class="html-bibr">92</a>,<a href="#B93-energies-17-06322" class="html-bibr">93</a>,<a href="#B94-energies-17-06322" class="html-bibr">94</a>,<a href="#B95-energies-17-06322" class="html-bibr">95</a>,<a href="#B96-energies-17-06322" class="html-bibr">96</a>,<a href="#B97-energies-17-06322" class="html-bibr">97</a>,<a href="#B98-energies-17-06322" class="html-bibr">98</a>,<a href="#B99-energies-17-06322" class="html-bibr">99</a>,<a href="#B100-energies-17-06322" class="html-bibr">100</a>].</p>
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16 pages, 4094 KiB  
Article
Study of the Biogas Ebullition from Lacustrine Carbonate Enriched and Black Silt Bottom Sediments
by Evaldas Maceika, Laima Kazakevičiūtė-Jakučiūnienė, Zita Žukauskaitė, Nina Prokopčiuk, Marina Konstantinova, Vadimas Dudoitis and Nikolay Tarasiuk
Water 2024, 16(24), 3608; https://doi.org/10.3390/w16243608 - 15 Dec 2024
Viewed by 312
Abstract
The greenhouse effect, which is also promoted by naturally occurring biogas ebullition fluxes (released via bubbles), generated by the decomposition of organic matter in carbonate-enriched and black silt sediments, has been analyzed. This study is based on results obtained using passive gas collectors [...] Read more.
The greenhouse effect, which is also promoted by naturally occurring biogas ebullition fluxes (released via bubbles), generated by the decomposition of organic matter in carbonate-enriched and black silt sediments, has been analyzed. This study is based on results obtained using passive gas collectors at different parts of eutrophic Lake Juodis, located in a temperate climate zone in the vicinity of Vilnius (Lithuania). The measured annual biogas (containing about 60% of biomethane) ebullition fluxes from carbonate-enriched sediments and black silt sediments were 16.9–23.0 L/(m2∙y) and 38.5–43.2 L/(m2∙y), respectively. This indicates that the gas fluxes from carbonate sediments were almost twice as low as those from black silt sediments. Oxygen, produced by the photosynthetic activity of green algae in the near-surface water and sediments, helps to retain carbonates in the sediments by preventing their dissolution. In turn, the calcite coating on sediment particles partially preserves organic matter from decomposition, reducing the effective thickness of the sediment layer generating biogas. The characteristic vertical distribution profile of 137Cs activity, with sharp peaks in sediments, suggests that generated biogas bubbles move to the surface of the sediments forming vertical channels by pushing sediment particles asides without noticeably mixing them vertically. This examination showed that factors such as abundance of carbonates in the sediments may result in a significant reduction in biogas generation and emissions from the lake sediments. Full article
(This article belongs to the Section Water Quality and Contamination)
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<p>Scheme of the biogas (methane) sampling sites (N1–N13) (●) using the “Jellyfish” apparatus on 8 August 2003 in Lake Juodis and the location of the northern (×) and southern stations (+) on a shallow bottom terrace. Carbonate sediment N1 and N2 (●) were sampled near the northern station (×); black silt sediment N3 (●) was sampled near the southern station (+); inflow and outflow of the brook (←).</p>
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<p>Microscopic photographs of the extracted sediment samples: (<b>a</b>) black silt, typically containing a large amount of decomposing organic matter and trapped biogas bubbles; (<b>b</b>) carbonate sediments, containing remnants of green algae.</p>
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<p>Vertical profiles of oxygen concentrations (mg/L) in the northern part of the lake in the green algae area (northern station) on 19 August 2003 (<b>a</b>) (bottom depth~122 cm), 3 November 2003 (<b>b</b>) (bottom depth~120 cm), and 16 March 2004 (<b>c</b>) (bottom depth~115 cm, the transparent ice thickness of ~32 cm).</p>
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<p>Vertical profile of oxygen concentrations (mg/L) in the northern part of the lake in the area of black silt sediments (southern station) on 11 August 2004 (<b>a</b>) (bottom depth~141 cm) and 13 October 2004 (<b>b</b>) (bottom depth~147 cm).</p>
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<p>Vertical profiles of <sup>137</sup>Cs activity concentration (<b>a</b>) and sediment density (<b>b</b>) in sample N1 of bottom sediments (rich in carbonate deposits) collected on 16 July 2003 near the northern sampling station (×) at a depth of 110 cm.</p>
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<p>Vertical profiles of <sup>137</sup>Cs activity concentration (<b>a</b>) and sediment density (<b>b</b>) in the sample N2 of bottom sediments (rich in carbonate deposits) collected on 16 July 2003 near the northern sampling station (×) at a depth of 120 cm.</p>
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<p>Vertical profiles of <sup>137</sup>Cs activity concentration (<b>a</b>) and sediment density (<b>b</b>) in the sample of black silt deposits (N3) taken on 29 August 2003 near the southern sampling station (+) at a depth of 140 cm.</p>
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<p>Biogas ebullition flux (L/m<sup>2</sup>∙s) from 18 September 2005 to 19 May 2007 (<b>a</b>) and from 8 October 2008 to 6 October 2010 (<b>b</b>) at the northern station (carbonate sediments).</p>
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<p>Biogas ebullition flux (L/m<sup>2</sup>∙s) from 18 September 2005 to 6 August 2007 (<b>a</b>) and from 8 October 2008 to 19 October 2010 (<b>b</b>) at the southern station (black silt sediments).</p>
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19 pages, 2009 KiB  
Review
Graphene-Based Nanostructured Cathodes for Polymer Electrolyte Membrane Fuel Cells with Increased Resource
by Adriana Marinoiu, Mihaela Iordache, Elena Simona Borta and Anisoara Oubraham
C 2024, 10(4), 105; https://doi.org/10.3390/c10040105 - 14 Dec 2024
Viewed by 238
Abstract
Pt on carbon black (Pt/C) has been widely used as a catalyst for both ORR and hydrogen oxidation reaction (HOR), but its stability is compromised due to carbon corrosion and catalyst poisoning, leading to low Pt utilization. To address this issue, this study [...] Read more.
Pt on carbon black (Pt/C) has been widely used as a catalyst for both ORR and hydrogen oxidation reaction (HOR), but its stability is compromised due to carbon corrosion and catalyst poisoning, leading to low Pt utilization. To address this issue, this study suggests replacing carbon black with graphene in the catalyst layer. The importance of this work lies in the detailed examination of novel electrocatalysts with high electrocatalytic activity for large-scale power generation. In this paper, we discuss the use of regulatory techniques like structure tuning and composition optimization to construct nanocatalysts impregnated with noble and non-noble metals on graphene supports. Finally, it highlights the limitations and advantages of these nanocatalysts along with some future perspectives. Our objective is that this summary will help in the research and rational design of graphene-based nanostructures for efficient ORR electrocatalysis. The results of this study showed that the performances of graphene-based catalysts show high electrochemical active surface areas for Pt-Fe/GNPs and Pt-Ni/GNPs catalysts (132 and 136 m2 g−1, respectively) at 100 operating cycles. Also, high current densities and power densities were observed for Pt3-Ni/G and Pt-Co/G catalysts used at the cathode. The values for current density were 1.590 and 1.779 A cm−2, respectively, while the corresponding values for power density were 0.57 and 0.785 W cm−2. Full article
(This article belongs to the Topic Application of Graphene-Based Materials, 2nd Edition)
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<p>ORR catalyst diagram.</p>
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<p>A schematic representation of a typical membrane electrode assembly (MEA).</p>
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<p>Performance of graphene-based electrocatalysts in PEMFCs. (<b>a</b>) Electrochemical durability (ESCA); (<b>b</b>) the MEA cathode catalyst’s current density; (<b>c</b>) the MEA cathode catalyst has a high power density.</p>
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<p>Performance of graphene-based electrocatalysts in PEMFCs. (<b>a</b>) Electrochemical durability (ESCA); (<b>b</b>) the MEA cathode catalyst’s current density; (<b>c</b>) the MEA cathode catalyst has a high power density.</p>
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16 pages, 10113 KiB  
Article
Impacts of Different Vegetation Types on Soil Aggregate Stability in the Key Ecological Rehabilitation Area of the Tarim River Basin, Northwest China
by Qin Zhang, Chunfang Yue, Pujia Yu, Hailiang Xu, Kun Liu, Jie Wu and Fangyu Sheng
Land 2024, 13(12), 2157; https://doi.org/10.3390/land13122157 - 11 Dec 2024
Viewed by 339
Abstract
Disentangling the responses of total soil organic carbon (SOC), organic carbon fractions and soil aggregate stability to various vegetation types is essential for better understanding the carbon cycling process in terrestrial ecosystems, maintaining soil quality and mitigating global warming. To study the effects [...] Read more.
Disentangling the responses of total soil organic carbon (SOC), organic carbon fractions and soil aggregate stability to various vegetation types is essential for better understanding the carbon cycling process in terrestrial ecosystems, maintaining soil quality and mitigating global warming. To study the effects of vegetation types on soil aggregates in a specific area, the desert riverbanks of arid regions were studied. We set up experiments using three typical vegetation types in the arid zone of the Tarim River Basin (TRB), including Forestland, Shrubland, and Grassland. The total SOC content in the bulk soil and different soil aggregates was determined by oxidation with K2Cr2O7 and H2SO4, and three carbon fractions (F1, very labile; F2, inert; F3, oxidizable resistant) were classified according to the degree of oxidation using the modified Walkley-Black method. The total SOC and three carbon fractions in the soil were significantly greater in the Forestland than in the other vegetation types, and the effect was more pronounced in macro-aggregate (MA) than in the other aggregates. In the bulk soil and soil aggregates, the percentages of F1, F2 and F3 in the total SOC with mean values of 0.36%, 0.28% and 0.36%, respectively, at soil depths of 0–20 cm, indicated that stabilizing carbon is the major carbon fraction of the SOC. The stability of the SOC in the aggregates across each vegetation type was greater in the lower layer (10–20 cm) than in the topsoil layer (0–10 cm). The SOC stability and MA content were positively related to the SOC in the soil aggregates and its F2 and F3 fractions (p < 0.05). In summary, the Forestland significantly increased the SOC content and enhanced SOC stability. Conservation measures for poplar forests in vulnerable arid zones can sustainably accumulate SOC sequestration. Full article
(This article belongs to the Special Issue Recent Progress in Land Degradation Processes and Control)
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Graphical abstract

Graphical abstract
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<p>Map of the study area and the sampling sites.</p>
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<p>Percentages of the various soil aggregates in the bulk soil of the three vegetation types. (Different capital letters show significant differences between different vegetation types. Different lowercase letters show significant differences between different soil aggregate classes. The whiskers represent the standard deviation among the four repetitions for each vegetation type (<span class="html-italic">p</span> &lt; 0.05)).</p>
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<p>Proportion of the F1–F3 fractions in the bulk soil and aggregates. (Different capital letters indicate significant differences between different vegetation types. Different lowercase letters indicate significant differences between SOC fractions (<span class="html-italic">p</span> &lt; 0.05)).</p>
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<p>Stability of SOC in soil under various vegetation types and aggregate sizes. (The meanings of the uppercase and lowercase letters are the same as those in the notes to <a href="#land-13-02157-f002" class="html-fig">Figure 2</a>).</p>
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<p>Correlation of the SOC stability index impact indicators. (* represents significant correlations at <span class="html-italic">p</span> &lt; 0.05).</p>
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<p>SOC fraction content in soil across the various vegetation types.</p>
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<p>Contents of the SOC fractions in the bulk soil and soil aggregates.</p>
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15 pages, 4693 KiB  
Article
Physicochemical Surface Modification and Characterisation of Coal Fly Ash for Application in Rubber Composites
by Dennis S. Moyo, Frédéric J. Doucet, Shanganyane P. Hlangothi, Christopher D. Woolard, Kelley Reynolds-Clausen, Richard A. Kruger and Elizabet M. van der Merwe
Minerals 2024, 14(12), 1258; https://doi.org/10.3390/min14121258 - 11 Dec 2024
Viewed by 312
Abstract
This study evaluated the capability of coal fly ash (untreated and physicochemically modified) when utilised as a filler in cis-1,4-polyisoprene rubber. Physicochemical modification of the ash was achieved using two techniques: (1) ammonium sulphate roasting followed by controlled aqueous dissolution and (2) sulphuric [...] Read more.
This study evaluated the capability of coal fly ash (untreated and physicochemically modified) when utilised as a filler in cis-1,4-polyisoprene rubber. Physicochemical modification of the ash was achieved using two techniques: (1) ammonium sulphate roasting followed by controlled aqueous dissolution and (2) sulphuric acid leaching. In addition, the effectiveness of a silane-coupling agent (Si-69) in enhancing the compatibility of untreated and physically modified ash samples with natural rubber was investigated. The ammonium sulphate roasting route increased the surface area and roughness and decreased the particle–particle agglomeration of the fly ash sample. Sulphuric acid treatment decreased the particle–particle agglomeration. However, no increase in surface roughness was observed. The untreated fly ash samples were not significantly reinforcing, and the properties they imparted were inferior to the least reinforcing carbon black. Silane treatment resulted in improved dispersion and wetting of the fly ash in the rubber matrix, leading to improved reinforcement compared to neat rubber. In situ addition of the silane during preparation of the vulcanisates led to composites with better mechanical properties than the composites containing silane-pre-treated fly ash. Composites filled with ammonium sulphate-roasted-and-leached ash performed better than the composites filled with untreated ash and sulfuric acid-leached ash. These findings suggest that modified fly ash holds promise as an effective filler for rubber materials, offering potential environmental and economic benefits by repurposing coal combustion by-products. Full article
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<p>Process flow diagram illustrating Process 1 (ammonium sulphate-roasting treatment and water leaching) and Process 2 (H<sub>2</sub>SO<sub>4</sub> leaching), followed by silane treatment.</p>
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<p>Particle size distribution of untreated coal fly ash (CFA).</p>
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<p>Sessile drops of (<b>a</b>) diodomethane on CFA, (<b>b</b>) diodomethane on CFA<sub>s</sub>, and (<b>c</b>) pure water on CFA<sub>s</sub> to illustrate integrity of silane coating on CFA.</p>
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<p>FE-SEM images of untreated CFA (<b>a</b>,<b>b</b>), CFA<sub>AS</sub> (<b>c</b>,<b>d</b>) and CFA<sub>ac</sub> (<b>e</b>,<b>f</b>).</p>
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16 pages, 8265 KiB  
Article
Robotized 3D Scanning and Alignment Method for Dimensional Qualification of Big Parts Printed by Material Extrusion
by Juan Carlos Antolin-Urbaneja, Rakel Pacheco Goñi, Nerea Alberdi Olaizola and Ana Isabel Luengo Pizarro
Robotics 2024, 13(12), 175; https://doi.org/10.3390/robotics13120175 - 10 Dec 2024
Viewed by 400
Abstract
Moulds for aeronautical applications must fulfil highly demanding requirements, including the geometrical tolerances before and after curing cycles at high temperatures and pressures. The growing availability of thermoplastic materials printed by material extrusion systems requires research to verify the geometrical accuracy after three-dimensional [...] Read more.
Moulds for aeronautical applications must fulfil highly demanding requirements, including the geometrical tolerances before and after curing cycles at high temperatures and pressures. The growing availability of thermoplastic materials printed by material extrusion systems requires research to verify the geometrical accuracy after three-dimensional printing processes to assess whether the part can meet the required geometry through milling processes. In this sense, the application of automated techniques to assess quick and reliable measurements is an open point under this promising technology. This work investigates the integration of a 3D vision system using a structured-light 3D scanner, placed onto an industrial robot in an eye-in-hand configuration and synchronized by a computer. The complete system validates an in-house algorithm, which inspects the whole reconstructed part, acquiring several views from different poses, and makes the alignment with the theoretical model of the geometry of big parts manufactured by 3D printing. Moreover, the automation of the validation process for the manufactured parts using contactless detection of the offset-printed material can be used to define milling strategies to achieve the geometric qualifications. The algorithm was tested using several parts printed by the material extrusion of a thermoplastic material based on black polyamide 6 reinforced with short carbon fibres. The complete inspection process was performed in 38 s in the three studied cases. The results assure that more than 95.50% of the evaluated points of each reconstructed point cloud differed by more than one millimetre from the theoretical model. Full article
(This article belongs to the Section Industrial Robots and Automation)
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<p>Experimental setup for quality inspection of big parts.</p>
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<p>Robot–camera calibration process (<b>left</b>). Coordination systems and transformations (<b>right</b>): p: pattern, c: camera, T: transformation, r: robot, t: tool. O: origin of the coordinate systems.</p>
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<p>Designed part. Isometric view of the theoretical CAD model (<b>left</b>). Manufactured part (<b>right</b>).</p>
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<p>Workflow of the computer-vision-based framework.</p>
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<p>Left: Robot and 3D scanner placed in an eye-in-hand configuration capturing the image of the part. Acquired views for reconstructing the complete piece. (<b>a</b>) Pose 1—front side; (<b>b</b>) Pose 2—right side; (<b>c</b>) Pose 4—back side; (<b>d</b>) Pose 3—left side.</p>
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<p>Digitalization of the manufactured part by 3D printing process.</p>
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<p>Theoretical CAD model of the use case (<b>Left</b>). Generated CAD model applying 8 mm oversize (<b>right</b>).</p>
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<p>Alignment process steps. Reconstructed part location (<b>left</b>), oversized CAD model alignment to the reconstructed part (red—<b>centre</b>) and alignment of the original CAD (orange—right) to oversized CAD models (red—<b>right</b>).</p>
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<p>Result of 3D alignment process. Three-dimensionally printed part (green) and oversized CAD model (red).</p>
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<p>Original CAD enclosed inside the digitalized printed part (<b>left</b>) and the original CAD (<b>right</b>).</p>
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<p>Comparison between the theoretical CAD model and the reconstructed parts of the printed part—colour map view.</p>
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<p>Printed parts, theoretical CAD models and comparison between the CAD and the reconstructed parts of the printed parts A and B—colour map view.</p>
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22 pages, 855 KiB  
Perspective
Is Kraft Pulping the Future of Biorefineries? A Perspective on the Sustainability of Lignocellulosic Product Development
by Kalavathy Rajan, Paula Berton, Robin D. Rogers and Julia L. Shamshina
Polymers 2024, 16(23), 3438; https://doi.org/10.3390/polym16233438 - 7 Dec 2024
Viewed by 574
Abstract
By reflecting on the history and environmental impact of conventional biorefining, such as kraft pulping, we aim to explore important questions about how natural polymers can be more sustainably sourced to develop bio-products and reduce reliance on plastics. Since the Industrial Revolution, chemical [...] Read more.
By reflecting on the history and environmental impact of conventional biorefining, such as kraft pulping, we aim to explore important questions about how natural polymers can be more sustainably sourced to develop bio-products and reduce reliance on plastics. Since the Industrial Revolution, chemical pulping processes have enabled the mass production of cellulosic products from woody biomass. Kraft pulping, which dominates within modern pulp and paper mills, has significantly contributed to environmental pollution and carbon emissions due to sulfurous byproducts and its high water and energy consumption. While chemical pulping technologies have advanced over time, with improvements aimed at enhancing sustainability and economic feasibility, conventional biorefineries still face challenges related to biomass conversion efficiency and environmental impact. For example, efforts to fully utilize wood resources, such as isolating lignin from black liquor, have made limited progress. This perspective provides a thoughtful examination of the growth of chemical pulping, particularly the kraft process, in the production of consumer goods and its environmental consequences. It also presents key insights into the bottlenecks in developing truly sustainable biomass conversion technologies and explores potential alternatives to traditional chemical pulping. Full article
(This article belongs to the Special Issue Polysaccharide and Lignocellulose Materials)
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<p>Schematic representation of a typical kraft pulping process with emphasis on the advances in woodchip digestion and black liquor treatment. Until the 1950s, woodchips were digested in a batch process, but in the 1980s continuous digesters were introduced, reducing the white liquor requirement. In the 1990s, single-drum recovery boilers were introduced. Since their introduction, these boilers have grown fourfold in capacity (as of 2016) and have significantly reduced NOx and particulate matter emissions. Adapted from [<a href="#B35-polymers-16-03438" class="html-bibr">35</a>,<a href="#B36-polymers-16-03438" class="html-bibr">36</a>].</p>
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18 pages, 240 KiB  
Article
International Regulatory Framework for Black Carbon Emissions from Arctic Shipping: Current Situation, Problems, and Development
by Xin Yang, Ziqing Zhang, Zhiyuan Cui and Siyang Cai
Sustainability 2024, 16(23), 10656; https://doi.org/10.3390/su162310656 - 5 Dec 2024
Viewed by 521
Abstract
Black carbon, a short-lived climate forcer, has the dual impact of intensifying global warming and polluting the atmosphere. The further opening of Arctic shipping routes has resulted in a severe issue of black carbon emissions in this fragile region. The use of fuel, [...] Read more.
Black carbon, a short-lived climate forcer, has the dual impact of intensifying global warming and polluting the atmosphere. The further opening of Arctic shipping routes has resulted in a severe issue of black carbon emissions in this fragile region. The use of fuel, especially heavy fuel oil, in international shipping has generated enormous black carbon emissions, posing a serious threat to the climate in the Arctic and beyond. As the international community continues to pay attention to air pollution control and greenhouse gas emissions reduction, the need for effective global governance of black carbon emissions from Arctic shipping has become increasingly evident. This issue has emerged as a critical part of the broader effort to address ocean and climate governance through the lens of international law. Despite the efforts made by both the International Maritime Organization (IMO) and the Arctic Council (AC) to reduce black carbon emissions, the current international legal framework remains fragmented, with weak enforcement mechanisms and limited capacity for coordinated governance. The findings of this research underscore the importance of strengthening international legal instruments aimed at reducing black carbon emissions from Arctic shipping. In particular, there is a pressing need for the development of a dedicated international treaty with enhanced binding force to mitigate the ecological degradation in the Arctic, address global warming, and realize sustainable development goals. Full article
12 pages, 3548 KiB  
Article
A Coaxial Triboelectric Fiber Sensor for Human Motion Recognition and Rehabilitation via Machine Learning
by Qicheng Ding, Aamir Rasheed, Haonan Zhang, Sara Ajmal, Ghulam Dastgeer, Kamoladdin Saidov, Olim Ruzimuradov, Shavkat Mamatkulov, Wen He and Peihong Wang
Nanoenergy Adv. 2024, 4(4), 355-366; https://doi.org/10.3390/nanoenergyadv4040022 - 4 Dec 2024
Viewed by 604
Abstract
This work presents the fabrication of a coaxial fiber triboelectric sensor (CFTES) designed for efficient energy harvesting and gesture detection in wearable electronics. The CFTES was fabricated using a facile one-step wet-spinning approach, with PVDF-HFP/CNTs/Carbon black as the conductive electrode and PVDF-HFP/MoS2 [...] Read more.
This work presents the fabrication of a coaxial fiber triboelectric sensor (CFTES) designed for efficient energy harvesting and gesture detection in wearable electronics. The CFTES was fabricated using a facile one-step wet-spinning approach, with PVDF-HFP/CNTs/Carbon black as the conductive electrode and PVDF-HFP/MoS2 as the triboelectric layer. The incorporation of 1T phase MoS2 into the PVDF-HFP matrix significantly improves the sensor’s output owing to its electron capture capabilities. The sensor’s performance was carefully optimized by varying the weight percentage of MoS2, the thickness of the fiber core, and the CNT ratio. The optimized CFTES, with a core thickness of 156 µm and 0.6 wt% MoS2, achieved a stable output voltage of ~8.2 V at a frequency of 4 Hz and 10 N applied force, exhibiting remarkable robustness over 3600 s. Furthermore, the CFTES effectively detects human finger gestures, with machine learning algorithms further enhancing its accuracy. This innovative sensor offers a sustainable solution for energy transformation and has promising applications in smart portable power sources and wearable electronic devices. Full article
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<p>Schematic illustration of the synthesis of the composites via the wet spinning method.</p>
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<p>EDS mapping of PVDF-HFP/1T-MoS<sub>2</sub> (<b>a</b>) C, (<b>b</b>) S, (<b>c</b>) and Mo; (<b>d</b>) scanning electron microscopic image of PVDF-HFP/1T-MoS<sub>2</sub>; (<b>e</b>) high-resolution S2p XPS spectra of PVDF-HFP/1T-MoS<sub>2</sub>; (<b>f</b>) high-resolution Mo3d XPS spectra of PVDF-HFP/1T-MoS<sub>2</sub>; (<b>g</b>–<b>i</b>) flexibility test of the fabricated fiber: (<b>g</b>) straight, (<b>h</b>) bending, and (<b>i</b>) knotted.</p>
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<p>Schematic illustration showing the working principle of the CFTES device.</p>
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<p>Effect of core diameter on the electrical output performance of the CFTESL (<b>a</b>) output voltage, (<b>b</b>) short-circuit current, and (<b>c</b>) charge; effect of m<sub>CNT</sub>/m<sub>ACET</sub> ratio on the electrical output performance of the CFTES: (<b>d</b>) output voltage, (<b>e</b>) short-circuit current, and (<b>f</b>) charge; effect of % of MoS<sub>2</sub> on the electrical output performance of the CFTES: (<b>g</b>) output voltage, (<b>h</b>) short-circuit current, and (<b>i</b>) % of MoS<sub>2</sub>.</p>
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<p>Effect of operating frequency on the electrical properties of the CFTES: (<b>a</b>) output voltage, (<b>b</b>) short-circuit current, and (<b>c</b>) transferred charge; effect of external force on the electrical properties of the CFTES: (<b>d</b>) output voltage, (<b>e</b>) short-circuit current, and (<b>f</b>) transferred charge, respectively; (<b>g</b>) sensitivity of the CFTES and (<b>h</b>) voltage retention of the CFTES after operation for 3600 s.</p>
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<p>Real-time application of the CFTES device: (<b>a</b>) 3D graphs for the output voltage generation indicating the bending gestures of human fingers and (<b>b</b>) corresponding images of fingers bending at different angles. (<b>c</b>) Workflow diagram of an LSTM model for deep learning and a confusion matrix for recognizing different finger movements.</p>
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13 pages, 974 KiB  
Article
Evaluating Black Soldier FLY (Hermetia illucens) Frass and Larval Sheddings in the Production of a Quality Compost
by Dhanush Kenchanna, Tina Marie Waliczek and Merritt L. Drewery
Fermentation 2024, 10(12), 613; https://doi.org/10.3390/fermentation10120613 - 30 Nov 2024
Viewed by 777
Abstract
Black Soldier Fly (Hermetia illucens) is well-known for having a high protein and lipid content during its larval stage and is cultivated for animal feed. Rearing Black Soldier Fly larvae (BSFL) produces byproducts known as frass and larval sheddings in large [...] Read more.
Black Soldier Fly (Hermetia illucens) is well-known for having a high protein and lipid content during its larval stage and is cultivated for animal feed. Rearing Black Soldier Fly larvae (BSFL) produces byproducts known as frass and larval sheddings in large volumes with limited applications. Therefore, there is a need to identify viable sustainable management strategies to prevent potential environmental issues associated with their accumulation. Accordingly, the purpose of this study was to evaluate BSFL frass and larval sheddings as viable ingredients in composts that utilize additional nitrogen feedstocks. Four experimental compost piles (22.7 m3) with different ratios of BSFL frass and sheddings were developed based on previous research; two piles included 25% frass, whereas the other two included 30% frass. Across these piles, the inclusion of wood chips, food waste, and livestock manure varied to determine the best proportions for compost. The compost piles were maintained for five months, including a curing phase. After curing, samples from each pile were collected to analyze their pH, macro- and micro-nutrients, particle size, stability, and maturity. The findings indicated that the pH levels (7.1–8.1) and carbon-to-nitrogen ratios (10.40–13.20) were within the optimal ranges for all piles. The phosphorus levels (0.75–1.30%) of each pile exceeded typical ranges, likely due to the high phosphorus content of the frass itself. The moisture content varied widely (24.5–51.7%), with some piles falling below optimal levels. Stability and maturity tests yielded mixed results, with some piles demonstrating continued decomposition activity. Overall, the findings indicated that inclusion rates of 25–30% of BSFL frass and sheddings produced compost with generally favorable characteristics when high nitrogen feedstocks were also incorporated into the compost piles. These findings align with those from previous research and highlight both the potential and challenges of incorporating BSFL frass into compost production. Full article
(This article belongs to the Special Issue Fermentation: 10th Anniversary)
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<p>Temperature profile over time of the four comparison compost piles containing Black soldier fly larvae frass and sheddings.</p>
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<p>Summary of methods implemented in the study of the us of Black soldier fly larvae frass and sheddings in the production of quality compost.</p>
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21 pages, 7317 KiB  
Article
Black Soil Quality After 19 Years of Continuous Conservation Tillage
by Chengyuan Zhang, Jianye Li, Francisco Alberto Sosa, Qiang Chen and Xingyi Zhang
Agronomy 2024, 14(12), 2859; https://doi.org/10.3390/agronomy14122859 - 29 Nov 2024
Viewed by 361
Abstract
Conservation tillage is a practice adopted worldwide to prevent soil degradation. Although there have been many studies on the impact of conservation tillage on soil quality, most studies on cultivated land in the black soil region of Northeast China are based on the [...] Read more.
Conservation tillage is a practice adopted worldwide to prevent soil degradation. Although there have been many studies on the impact of conservation tillage on soil quality, most studies on cultivated land in the black soil region of Northeast China are based on the physical and chemical indicators of soil. In addition, the experiment time is generally short, so there is a lack of information about long-term conservation tillage from the perspective of the physical, chemical, and biological integration of soil. A comparative analysis of the physical, chemical, and biological characteristics of soil was conducted under no-till (NT) with straw mulching and conventional tillage (CT) treatments after 19 years of field experiments. By using membership functions to normalize and render all the indicators dimensionless, and calculating the weight of each indicator through principal component analysis, the comprehensive index of soil quality can be calculated as a weighted summation. The results indicate that NT had no significant effect on soil bulk density at a soil depth of 0–20 cm. NT increased the field water-holding capacity of the 0–5 cm layer, reduced the total porosity of the 5–10 cm soil layer, and decreased the non-capillary porosity of the 0–20 cm soil layer. Compared to CT, NT significantly increased the organic carbon content of the soil in the 0–5 cm layer, comprehensively improved the total nutrient content of the soil, and significantly increased the contents of ammonium nitrogen, nitrate-nitrogen, and available phosphorus in the soil. It also significantly improved the total phosphorus content in the 5–20 cm soil layer. NT improved the microbial carbon and nitrogen content of the soil, significantly enhanced the microbial nitrogen content in the 0–5 and 5–10 cm soil layers, and reduced the bacterial species diversity in the 5–10 cm soil layer. However, the soil enzyme activities showed no significant differences between different treatments. Under the NT treatment, the evaluation of soil quality indicators, such as mean weight diameter, field water-holding capacity, non-capillary porosity, microbial biomass nitrogen, total nutrients, and available nutrients, was relatively successful. Based on the weight calculation, the organic carbon, catalase activity, fungal richness, and bacterial diversity indicators are the most important of the 22 soil quality indicators. In terms of the comprehensive index of soil fertility quality, NT increased the soil quality comprehensive index by 34.2% compared to CT. Long-term conservation tillage improved the physical, chemical, and biological properties of the soil, which significantly enhanced the quality of the black soil. Full article
(This article belongs to the Section Farming Sustainability)
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<p>Differences in soil bulk density (<b>a</b>), field water-holding capacity (<b>b</b>), total porosity (<b>c</b>), and non-capillary porosity (<b>d</b>) between NT and CT. Different lowercase letters indicate a significant difference between the same soil layer under different tillage treatments (<span class="html-italic">p</span> &lt; 0.05). n.s., no significant differences (<span class="html-italic">p</span> &gt; 0.05); CT, conventional tillage; NT, no-till with straw mulching.</p>
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<p>Differences in soil organic carbon (<b>a</b>), total nitrogen (<b>b</b>), total phosphorus (<b>c</b>), and total potassium (<b>d</b>) carbon and nitrogen ratios (<b>e</b>) between long-term NT and CT. Different lowercase letters indicate a significant difference between the same soil layer under different tillage methods (<span class="html-italic">p</span> &lt; 0.05). n.s., no significant differences (<span class="html-italic">p</span> &gt; 0.05); CT, conventional tillage; NT, no-till with straw mulching.</p>
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<p>Differences in the soil’s ammonium nitrogen (<b>a</b>), nitrate-nitrogen (<b>b</b>), and available phosphorus (<b>c</b>) between long-term NT and CT. Different lowercase letters indicate a significant difference between the same soil layer under different tillage methods (<span class="html-italic">p</span> &lt; 0.05). n.s., no significant differences (<span class="html-italic">p</span> &gt; 0.05); CT, conventional tillage; NT, no-till with straw mulching.</p>
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<p>Differences in soil catalase (<b>a</b>), alkaline phosphatase (<b>b</b>), sucrase (<b>c</b>), and urease (<b>d</b>) activities between long-term NT and CT. n.s., no significant differences (<span class="html-italic">p</span> &gt; 0.05); CT, conventional tillage; NT, no-till with straw mulching.</p>
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<p>Differences in the soil’s microbial biomass carbon (<b>a</b>) and microbial biomass nitrogen (<b>b</b>) between long-term NT and CT. Different lowercase letters indicate a significant difference between the same soil layer under different tillage methods (<span class="html-italic">p</span> &lt; 0.05). n.s., no significant differences (<span class="html-italic">p</span> &gt; 0.05); CT, conventional tillage; NT, no-till with straw mulching.</p>
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<p>Radar charts of 0–5 cm (<b>a</b>), 5–10 cm (<b>b</b>), and 10–20 cm (<b>c</b>) membership values of each soil index. CT, conventional tillage; NT, no-till with straw mulching.</p>
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<p>Radar charts of 0–20 cm membership values of each soil index. CT, conventional tillage; NT, no-till with straw mulching.</p>
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18 pages, 3972 KiB  
Article
Influence of Kazakhstan’s Shungites on the Physical–Mechanical Properties of Nitrile Butadiene Rubber Composites
by Kanat Beknazarov, Rustam Tokpayev, Abdirakym Nakyp, Yulia Karaseva, Elena Cherezova, Miroslawa El Fray, Svetoslav Volfson and Mikhail Nauryzbayev
Polymers 2024, 16(23), 3370; https://doi.org/10.3390/polym16233370 - 29 Nov 2024
Viewed by 436
Abstract
This study presents data on the use of shungite ore (the Bakyrchik deposit, Kazakhstan) and its concentrate as fillers in elastomer composites based on nitrile butadiene rubber. In addition to carbon, these shungite materials contain oxides of Si, Fe, K, Ca, Ti, Mn, [...] Read more.
This study presents data on the use of shungite ore (the Bakyrchik deposit, Kazakhstan) and its concentrate as fillers in elastomer composites based on nitrile butadiene rubber. In addition to carbon, these shungite materials contain oxides of Si, Fe, K, Ca, Ti, Mn, and Al. The shungite concentrate was obtained through a flotation process involving five stages. The chemical composition analysis of these natural fillers revealed that during flotation, the carbon content increased 3.5 times (from 11.0 wt% to 39.0 wt%), while the silicon oxide content decreased threefold (from 49.4 wt% to 13.6 wt%). The contents of oxides of K, Ca, Ti, Mn, and Al decreased by less than 1%, and iron oxide content increased by 40% (from 6.7 wt% to 9.4 wt%). The study explored the impact of partial or full replacement of carbon black (CB) of P 324 grade with the shungite ore (ShO) and the shungite concentrate (ShC) on the vulcanization process and the physical–mechanical properties of the rubber. It was found that replacing CB with ShO and ShC reduces Mooney viscosity ML (1 + 4) 100 °C of the rubber compounds by up to 29% compared to the standard CB-filled sample. The use of the shungite fillers also increased scorch time (ts) by up to 36% and cure time (t90) by up to 35%. The carbon content in the shungite fillers had little influence on these parameters. Furthermore, it was demonstrated that replacing 5–10 wt% of CB with ShO or ShC improves the tensile strength of the rubber. The results of the flotation enrichment process enable the assessment of how these shungite fillers affect the properties of the composites for producing rubbers with specific characteristics. It was also found that substituting CB with ShO or ShC does not significantly affect the rubber’s resistance to standard oil-based media. The findings indicate that Kazakhstan’s shungite materials can be used as fillers in rubber to partially replace CB. Full article
(This article belongs to the Special Issue Advances in Functional Rubber and Elastomer Composites II)
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<p>SEM images of the stepped micromorphology of fractures in high-grade anthraxolites from Kazakhstan.</p>
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<p>High-resolution SEM images of the globular structure of Kazakhstan’s anthraxolite.</p>
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<p>Technological scheme of flotation enrichment of the shungite ore from the Bakyrchik deposit.</p>
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<p>SEM images of ShO at different magnifications: (<b>A</b>) ×2000 and (<b>B</b>) ×10,000.</p>
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<p>SEM images of ShC at different magnifications: (<b>A</b>) ×2000 and (<b>B</b>) ×10,000.</p>
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<p>The influence of the proportion of the shungite filler (wt%) on Mooney viscosity of the rubber compounds.</p>
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<p>Influence of the proportion of the shungite filler on crosslink density of the vulcanizates.</p>
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<p>Influence of the proportion of the shungite filler on tensile strength.</p>
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<p>Influence of the proportion of the shungite filler on elongation at break.</p>
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<p>Influence of the proportion of the shungite filler on Shore A hardness.</p>
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<p>Influence of the proportion of the shungite filler on rebound elasticity.</p>
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<p>Coordination complexes of the vulcanizing group (sulfur, accelerator, activator).</p>
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14 pages, 7708 KiB  
Article
Investigation of Mechanical Properties and Oil Resistance of Hydrogenated-Butadiene-Acrylonitrile-Rubber-Based Composites Across Various Temperatures
by Yu Han, Jingkai Nie, Zhanwei Zhu, Hang Yin, Lei Shi, Shuai Wang, Xiaosheng Liu and Qiang He
Polymers 2024, 16(23), 3294; https://doi.org/10.3390/polym16233294 - 26 Nov 2024
Viewed by 391
Abstract
The influence of molecular structure (acrylonitrile content) and formulation (carbon black and plasticizer dosage) on the rheological and mechanical properties of HNBR composites was systematically studied, with further discussion on ozone resistance and swelling behavior in transformer oil. The results demonstrated that the [...] Read more.
The influence of molecular structure (acrylonitrile content) and formulation (carbon black and plasticizer dosage) on the rheological and mechanical properties of HNBR composites was systematically studied, with further discussion on ozone resistance and swelling behavior in transformer oil. The results demonstrated that the curing characteristics and rheological behavior of HNBR composites are closely linked to acrylonitrile content, carbon black, and plasticizer levels. Plasticizers significantly reduced the degree of crosslinking and the Payne effect, while fillers had the opposite impact. Fillers increased the modulus at 100% and 200%, reducing elongation at break, whereas plasticizers enhanced elongation at break while lowering the modulus. The effects of fillers and plasticizers on tensile strength were relatively minor. Both exhibited different influences on mechanical properties at various aging temperatures. Compression set testing revealed that under a 125 °C hot air environment, the compression set was less than 30%, while at −30 °C in cold air, it exceeded 60%. In a 125 °C hot transformer oil environment, the compression set ranged between 30% and 60%. Oil resistance tests indicated that HNBR composites with higher acrylonitrile content showed lower mass change rates in transformer oil, with further reduction achieved by increasing the plasticizer or filler content. Due to their excellent performance and resistance to ozone cracking, HNBR composites have significant potential for applications in high-altitude power grids and military-grade rubber sealing products. Full article
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<p>Curing curve of HNBR composites: (<b>A</b>) HNBR34 composites, (<b>B</b>) HNBR43 composites, (<b>C</b>) HNBR34/HNBR21 and HNBR43/HNBR21 composites.</p>
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<p>Crosslinking degree (MH-ML) of HNBR composites: (<b>A</b>) HNBR34 composite, (<b>B</b>) HNBR43 composite, (<b>C</b>) HNBR34/HNBR21 and HNBR43/HNBR21 composites.</p>
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<p>The relationship between the storage modulus (G’) and strain of HNBR compounds: (<b>A</b>) HNBR34 compound, (<b>B</b>) HNBR43 compound, (<b>C</b>) HNBR34/HNBR21 and HNBR43/HNBR21 compounds.</p>
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<p>Relationship between loss factor and strain of HNBR compounds: (<b>A</b>) HNBR34 compound, (<b>B</b>) HNBR43 compound, (<b>C</b>) HNBR34/HNBR21 and HNBR43/HNBR21 compounds.</p>
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<p>Stress–strain curves of HNBR composites: (<b>A</b>) H3N5P0, (<b>B</b>) H3N5P5, (<b>C</b>) H3N6P5, (<b>D</b>) H4N5P0, (<b>E</b>) H4N5P5, (<b>F</b>) H4N6P5, (<b>G</b>) H32N5P0, (<b>H</b>) H32N5P5, (<b>I</b>) H42N5P0, (<b>J</b>) H42N5P5.</p>
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<p>Effect of aging temperature on the fracture elongation of HNBR composites: (<b>A</b>) HNBR34 composite, (<b>B</b>) HNBR43 composite, (<b>C</b>) HNBR34/HNBR21 and HNBR43/HNBR21 composites.</p>
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<p>Effect of aging temperature on the tensile strength of HNBR composites: (<b>A</b>) HNBR34 composite, (<b>B</b>) HNBR43 composite, (<b>C</b>) HNBR34/HNBR21 and HNBR43/HNBR21 composites.</p>
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<p>Effect of aging temperature on the 100% tensile stress of HNBR composites: (<b>A</b>) HNBR34 composite, (<b>B</b>) HNBR43 composite, (<b>C</b>) HNBR34/HNBR21 and HNBR43/HNBR21 composites.</p>
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<p>Effect of aging temperature on the 200% tensile stress of HNBR composites: (<b>A</b>) HNBR34 composite, (<b>B</b>) HNBR43 composite, (<b>C</b>) HNBR34/HNBR21 and HNBR43/HNBR21 composites.</p>
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<p>Effect of aging conditions on the compression set of HNBR composites: (<b>A</b>) HNBR34 composite, (<b>B</b>) HNBR43 composite, (<b>C</b>) HNBR34/HNBR21 and HNBR43/HNBR21 composites.</p>
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<p>Mass change of HNBR composites in transformer oil (125 °C/168 h): (<b>A</b>) HNBR34 composite, (<b>B</b>) HNBR43 composite, (<b>C</b>) HNBR34/HNBR21 and HNBR43/HNBR21 composites.</p>
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<p>Hardness change of HNBR composites in transformer oil (125 °C/168 h): (<b>A</b>) HNBR34 composite, (<b>B</b>) HNBR43 composite, (<b>C</b>) HNBR34/HNBR21 and HNBR43/HNBR21 composites.</p>
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<p>Ozone cracking resistance of HNBR composites: (1) H3N5P0, (2) H3N5P5, (3) H3N6P5, (4) H4N5P0, (5) H4N5P5, (6) H4N6P5, (7) H32N5P0, (8) H32N5P5, (9) H42N5P0, (10) H42N5P5.</p>
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13 pages, 3498 KiB  
Article
Effects of Preformed Composition and Pore Size on Microstructure and Properties of SiCf/SiC Composites via Reactive Melt Infiltration
by Haifeng Nie, Pingzhan Si, Quanxing Ren, Ziqiang Yin, Tihao Cao, Zhengren Huang, Qing Huang and Yinsheng Li
Materials 2024, 17(23), 5765; https://doi.org/10.3390/ma17235765 - 25 Nov 2024
Viewed by 396
Abstract
This study investigated the influence of preformed composition and pore size on the microstructure and properties of SiCf/SiC composites fabricated via reactive melt infiltration (RMI). The process began with the impregnation of SiC fiber cloth with phenolic resin, followed by lamination [...] Read more.
This study investigated the influence of preformed composition and pore size on the microstructure and properties of SiCf/SiC composites fabricated via reactive melt infiltration (RMI). The process began with the impregnation of SiC fiber cloth with phenolic resin, followed by lamination and pyrolysis. Subsequent steps included further impregnations with phenolic resin, SiC slurry, and carbon black slurry, each followed by additional pyrolysis. This process resulted in three types of preforms, designated as PP, PS, and PC. These preforms exhibited a multimodal distribution of pore size, with peak pore diameters around 5 μm for PP, ranging from 200 nm to 4 μm for PS, and approximately 150 nm for PC. The preforms were then subjected to molten silicon infiltration at 1600 °C under vacuum for 1 h to create SiCf/SiC composites. The PP preform contained only pyrolytic carbon, leading to a composite with high closed porosity and unreacted carbon, resulting in poor mechanical properties. The PS preform, which was impregnated with SiC particles, displayed an optimized pore size distribution but retained significant amounts of residual silicon and carbon in the final composite. In contrast, the PC preform featured both an ideal pore size distribution and an adequate amount of carbon, achieving high density and low porosity with reduced residual phases in the final composite. This optimization led to a flexural strength of 152.4 ± 15.4 MPa, an elastic modulus of about 181.1 ± 0.1 GPa, and a thermal conductivity of 27.7 W/mK in the SiCf/SiC composites product. These findings underscore the importance of preform optimization in enhancing the performance of SiCf/SiC composites, potentially paving the way for more reliable nuclear fuel cladding solutions. Full article
(This article belongs to the Section Advanced Composites)
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<p>Schematic diagram illustrating the fabrication process of SiC<span class="html-italic"><sub>f</sub></span>/SiC composite samples.</p>
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<p>The cross-sectional SEM micrographs of the preforms: low-magnification images of (<b>a</b>) PP, (<b>b</b>) PS preforms, and (<b>c</b>) PC; high-magnification images of (<b>d</b>) PP, (<b>e</b>) PS, and (<b>f</b>) PC preforms.</p>
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<p>The pore size distributions of the green preforms: (<b>a</b>) PP, (<b>b</b>) PS, and (<b>c</b>) PC.</p>
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<p>XRD patterns of the final SiC<span class="html-italic"><sub>f</sub></span>/SiC composite samples.</p>
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<p>Cross-sectional SEM images and the corresponding EDS mapping of SiC<span class="html-italic"><sub>f</sub></span>/SiC composites: (<b>a</b>–<b>c</b>) Sample PP, (<b>d</b>–<b>f</b>) Sample PS, (<b>g</b>–<b>i</b>) Sample PC.</p>
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<p>The flexural stress-strain curves of the PP, PS, and PC composite samples.</p>
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<p>The SEM micrographs of typical fracture surfaces of SiC<span class="html-italic"><sub>f</sub></span>/SiC composite samples: (<b>a</b>) PP, (<b>b</b>) PS, and (<b>c</b>) PC.</p>
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