Search Results (751)

Investigating the impact of textile structure reinforcement on the mechanical characteristics of polymer composites produced by the compression molding technique was the goal of this work. An epoxy resin system served as the matrix, and various woven (plain, twill, basket), nonwoven (mat), and unidirectional (UD) textile structures made from E-glass fibers were employed as reinforcement elements. Compression molding of pre-impregnated textile materials (prepregs) was used to create the composites. The well-impregnated textile structures with resin into prepreg and the good interface between layers of the composites were verified during the manufacture of the polymer–textile composites using DSC thermal analysis and an SEM microscope. For the mechanical behavior, flexural properties were determined. The composite samples with unidirectional prepreg reinforcement have the highest longitudinal flexural strengths at roughly 900 MPa. The woven prepreg-based composite laminates show balanced flexural properties in both directions. Composites based on plane and basket prepregs have a flexural strength of about 450 MPa. Their flexural strength is over 20% lower than that of the samples made using twill prepreg. In both directions, nonwoven prepreg-reinforced composite samples show the least amount of resistance to bending stresses (flexural strength of roughly 150 MPa). Full article

The textile and garment care industries significantly impact ecological conditions and resources worldwide. Possible ways of minimizing the harmful influence on the environment include giving a preference to natural textiles; reducing the consumption rate by extending the lifespan of clothes, e.g., preserving colors and fibers; and using biodegradable garment care products. Wool is a natural fabric that must be washed with special laundry care products to preserve its initial appearance. Currently, there are no approaches that focus not only on preserving but also restoring wool fibers. To investigate the efficacy of biodegradable technology, consisting of natural-derived shikimic acid and L-arginine, in the restoration of wool fabric, SEM was applied. To analyze the obtained data, a novel three-point scale was suggested. In comparison with untreated samples, the composition promoted a smoothing of the scale structure of wool fibers of up to 34.87%. The system has shown efficacy in both the low pH (fabric softener) and high pH (laundry gel) systems. To further investigate biodegradable technology, the color retention of dark-colored cotton fabric was tested. It was shown that the composition promotes 96.15% color preservation after 10 laundry cycles when used in the fabric softener. Biodegradable technology is a promising solution for the maintenance of wool fabrics and color preservation solutions. Full article

The current global energy crisis is driving the need to search for alternative raw materials and fuels that will be able to ensure the continuity of strategic industries, such as the steel industry. A chance to reduce the consumption of traditional fuels (e.g., natural gas) is to utilise the potential of gases from the thermal conversion of waste, and, in particular, pyrolysis gas. Unfortunately, despite its high calorific value, this gas is not always suitable for direct, energy-related use. The limitation is the type of waste subjected to pyrolysis, particularly plastics, rubber and textiles. Due to the above, this article proposes the co-combustion of pyrolysis gas in a ratio of 1:10 with natural gas in a pusher reheating furnace employed to heat the charge before forming. The chemical composition of flue gases generated during the combustion of natural gas alone and co-combustion with pyrolysis gas from various wastes was modelled, namely, two types of refuse-derived fuel (RDF) waste, a mixture of pine chips with polypropylene and a mixture of alder chips with polypropylene. The calculations were performed using Ansys Chemkin-Pro software (ver. 2021 R1). The performed computer simulations showed that the addition of pyrolysis gas for most of the analysed variants did not significantly affect the chemical composition of the flue gases. For the gases from the pyrolysis of biomass waste with the addition of polypropylene (PP), higher concentrations of CO and H₂ and unburned hydrocarbons were observed than for the other mixtures. The reason for the observed differences was explained by conducting a formation path analysis and a sensitivity analysis for the selected combustion products. Full article

Background: Standard test methods for evaluating the antibacterial performance of plastic (non-porous) and textile (porous) materials are accurate and reliable, but completing a standard assessment generally requires at least several days to a week. Well-trained and experienced technicians are also required to conduct the standard tests consistently and analyse the samples and test results systemically. These costs are often not favourable for the performance assurance of antimicrobial products in industrial production, nor for meeting the fast-return demands in research and development of antimicrobial materials nowadays. Methods: In this study, “Rapid Tests” are developed to evaluate the antibacterial activities of plastic and textile materials. Results: The assessment results from Rapid Tests for plastics and textiles are highly correlated to those from the ISO 22196 and the AATCC Test Method 100, respectively, whereas the evaluation operation can be completed within one day. Based on bioluminescence technology, colony-forming units of E. coli from the inoculated specimens are determined via luminometry. Antibacterial efficacy of the treated plastic and textile samples can be examined effectively. Conclusions: By analysing antimicrobial artificial leather samples composed of hydrophilic polyurethane polymer using Rapid Tests for plastics and textiles, the applicability and scope of these tests were remarkedly recognised and verified. Full article

The fashion industry significantly impacts the environment, mainly through the substantial generation of waste textiles fostered by fast fashion business models. This study introduces an innovative approach to textile waste management by recycling waste textiles without the use of chemical or mechanical treatments. Herein, we developed a method adhering to the principles of circular economy to transform these textile wastes into high-quality construction panels using a papermaking process. This method not only provides a sustainable solution to reduce landfill dependency but also enhances resource efficiency in the construction industry. The fabricated panels, composed of a blend of 45% textile waste microfibres and 55% fire-retardant fibres, exhibit several advantageous properties. They feature a low apparent density ranging between 170–180 kg/m³ and a low thermal conductivity coefficient of 0.047 W/m∗K at 50 kPa. It revealed that phosphorylated fibres not only provide flame-retardant properties, but they also significantly improve the mechanical properties of the panels. For example, load at break increases from 12.4 to 81.1 N, stress at break from 0.44 to 3.59 MPa, and E-modulus from 29.2 to 198.8 MPa after the addition of these 55% fibres. Moreover, these panels successfully met the criteria set by international standards for construction products satisfying the fire test, EN ISO 11925-2. These characteristics make the panels superior options for sustainable construction materials, offering enhanced fire resistance and insulation properties, which are critical to meet modern building standards. They mark a pivotal step towards sustainable construction and waste reduction in the fashion industry. Full article

The aim of the present research was the efficient degradation of industrial textile wastewater dyes using a very active cloned laccase enzyme. For this purpose, potent laccase-producing bacteria were isolated from soil samples collected from wastewater-replenished textile sites in Punjab, Pakistan. The laccase gene from locally isolated strain LI-81, identified as Bacillus megaterium, was cloned into vector pET21a, which was further transformed into E. coli BL21 codon plus. The optimized conditions for the increased production of laccase include fermentation in a 2% glucose, 5% yeast extract and 250 mg/L CuSO₄ medium with pH 7.5; inoculation with 5% inoculum; induction with 0.1 mM IPTG at 0.5 O.D.; and incubation for 36 h at 37 °C. The crude enzyme produced was employed for the removal of commercially used textile dyes. The dyes were quickly precipitated under optimized reaction conditions. Rose bengal, brilliant green, brilliant blue G, Coomassie brilliant blue R and methylene blue were precipitated at rates of 10.69, 54.47, 84.04, 78.99 and 7.40%, respectively. The FTIR and UV–Vis spectroscopic analyses of dyes before and after confirmed the chemical changes brought about by the cloned laccase that led to the dye removal. Full article

Aging and washing factors have a direct influence on changing the properties of textile products, e.g., causing a release of textile fragments in the washing process. In this study, polyester fabrics were exposed to artificial aging under controlled conditions. Using a modified washing process, polyester fabrics were subjected to 10 washing cycles before and after the aging process. To monitor the influence of aging and the modified washing process on the polyester fabrics, the physical, structural and morphological properties of the fabrics and the composition of the collected wastewater were analyzed. The results indicate a slight degradation and increased defragmentation of the polyester fabric due to the processes used. Aging caused the phenomenon of “annealing”, photo-oxidative degradation, and the local thickening of the individual fibers. Aging and washing processes influence the change in tensile strength properties. An analysis of zeta potential and BET results confirmed that the aging process results in surface modifications that depend on the time of exposure. The physico-chemical characterization and microscopic analysis of the wastewater revealed various fragments and short, detached fibrils. The results confirmed that both aging and washing significantly affect the properties of polyester fabrics and the composition of the wastewater resulting from the washing process. The relevance of this research to environmental matters is emphasized through the parameters chosen, which reveal the influence of aging on polyester fabric characteristics and the contamination detected in wash wastewater. In conclusion, several avenues for future research have been identified, including lowering washing temperatures, choosing more appropriate detergents, and adjusting standard washing protocols. Full article

This paper introduces a novel approach to fabricating textile microwave transmission lines through knitting techniques. These textile-based transmission lines, capable of transmitting high-frequency signals between wearable transceivers and antennas, offer significant potential for the development of advanced wearable electronics. By leveraging a single technological process, our proposed method enables the creation of flexible and wearable devices. To demonstrate the feasibility of this approach, we present the design and numerical modeling of a microstrip line operating within the gigahertz frequency range. A prototype structure was fabricated and experimentally characterized, revealing moderate attenuation of less than 5 dB for frequencies below 2.5 GHz. However, a major challenge in the field of wearable electronics is the real-time applicability of such devices. Our work aims to address this challenge by providing a flexible and scalable solution for integrating wireless communication capabilities into wearable systems. Future research will focus on further optimizing the design and fabrication processes to enhance performance and minimize signal loss, ultimately enabling the realization of practical and user-friendly wearable devices. Full article

Nanotechnological methods for creating multifunctional fabrics are attracting global interest. The incorporation of nanoparticles in the field of textiles enables the creation of multifunctional textiles exhibiting UV irradiation protection, antimicrobial properties, self-cleaning properties and photocatalytic. Nanomaterials-loaded textiles have many innovative applications in pharmaceuticals, sports, military the textile industry etc. This study details the biosynthesis and characterization of silver nanoparticles (AgNPs) using the aqueous mycelial-free filtrate of Aspergillus flavus. The formation of AgNPs was indicated by a brown color in the extracellular filtrate and confirmed by UV-Vis spectroscopy with a peak at 426 nm. The Box-Behnken design (BBD) is used to optimize the physicochemical parameters affecting AgNPs biosynthesis. The desirability function was employed to theoretically predict the optimal conditions for the biosynthesis of AgNPs, which were subsequently experimentally validated. Through the desirability function, the optimal conditions for the maximum predicted value for the biosynthesized AgNPs (235.72 µg/mL) have been identified as follows: incubation time (58.12 h), initial pH (7.99), AgNO₃ concentration (4.84 mM/mL), and temperature (34.84 °C). Under these conditions, the highest experimental value of AgNPs biosynthesis was 247.53 µg/mL. Model validation confirmed the great accuracy of the model predictions. Scanning electron microscopy (SEM) revealed spherical AgNPs measuring 8.93–19.11 nm, which was confirmed by transmission electron microscopy (TEM). Zeta potential analysis indicated a positive surface charge (+1.69 mV), implying good stability. X-ray diffraction (XRD) confirmed the crystalline nature, while energy-dispersive X-ray spectroscopy (EDX) verified elemental silver (49.61%). FTIR findings indicate the presence of phenols, proteins, alkanes, alkenes, aliphatic and aromatic amines, and alkyl groups which play significant roles in the reduction, capping, and stabilization of AgNPs. Cotton fabrics embedded with AgNPs biosynthesized using the aqueous mycelial-free filtrate of Aspergillus flavus showed strong antimicrobial activity. The disc diffusion method revealed inhibition zones of 15, 12, and 17 mm against E. coli (Gram-negative), S. aureus (Gram-positive), and C. albicans (yeast), respectively. These fabrics have potential applications in protective clothing, packaging, and medical care. In silico modeling suggested that the predicted compound derived from AgNPs on cotton fabric could inhibit Penicillin-binding proteins (PBPs) and Lanosterol 14-alpha-demethylase (L-14α-DM), with binding energies of −4.7 and −5.2 Kcal/mol, respectively. Pharmacokinetic analysis and sensitizer prediction indicated that this compound merits further investigation. Full article

Climate change stands out as a significant environmental issue on a global scale, with greenhouse gases being one of its primary drivers. The greenhouse gas process provides a critical framework for understanding the sources, emissions, and environmental impacts of these gases. This article presents an overview of the fundamental elements of the greenhouse gas process in the textile sector and discusses how it should be managed in line with sustainability goals. Carbon dioxide (CO₂), methane (CH₄), nitrous oxides (N₂O), and fluorinated gases are the most common greenhouse gases, each derived from different sources. The textile sector is particularly associated with high greenhouse gas emissions, especially in areas such as energy consumption, water usage, and waste management. Therefore, measurements taken in factories are crucial for identifying emission sources and developing reduction strategies. This article examines in detail the greenhouse gas emissions resulting from various activities at Kıvanç Textile. Energy consumption, particularly the emissions resulting from the fuels used in electricity and heating processes, is evaluated. Additionally, emissions from other important sources such as refrigerant gas leaks, waste management, and transportation are analyzed. The measurement process was carried out in accordance with national and international standards. The greenhouse gas inventory includes data on energy consumption, fuel consumption, refrigerant gas usage, transportation, production process management, and waste management throughout the factory. Based on these data, the total amount and sources of emissions were determined. This study presents a systematic method for calculating a company’s carbon footprint, with data collected in accordance with national and international standards. Such data can provide a reference point for other companies when making similar calculations. All of the businesses of the facility where the study was conducted were examined and calculations were made on a total of 1350 employees. As a result of the detailed study, Kıvanç Textile’s corporate carbon footprint for 2023 was calculated as a total of 68,746.86 tons ${\mathrm{C}\mathrm{O}}_2\mathrm{e}$. According to this data obtained, Kıvanç Textile emitted 50.92 tons of ${\mathrm{C}\mathrm{O}}_2\mathrm{e}$ greenhouse gases per employee. At the same time, it was determined that the production in 2023 was 4,427,082 tons and a greenhouse gas emission of 15.53 tons of ${\mathrm{C}\mathrm{O}}_2\mathrm{e}$ per production (ton) was calculated. This study also includes proposed strategies for reducing emissions. These strategies include energy efficiency measures, the use of renewable energy sources, waste reduction, and the adoption of efficient production processes. In conclusion, this article emphasizes the importance of efforts to measure and reduce greenhouse gas emissions in textile factories. Kıvanç Textile’s greenhouse gas measurements provide a fundamental reference for achieving sustainability goals in the sector. The data obtained will support the factory’s efforts to reduce its carbon footprint and minimize its environmental impacts. Full article

Dye wastewater pollution, particularly from persistent and toxic polycyclic organic pollutants, such as aniline blue, poses a significant environmental challenge. Aniline blue, a triphenylmethane dye widely used in the textile, leather, paper, and pharmaceutical industries, is notoriously difficult to treat owing to its complex structure and potential for bioaccumulation. In this study, we explored the capacity of Comamonas testosteroni (CT1) to efficiently degrade aniline blue, focusing on the underlying enzymatic mechanisms and degradation pathways. Through prokaryotic transcriptome analysis, we identified a significantly upregulated short-chain dehydrogenase (SDRz) gene (log₂FC = 2.11, p < 0.05) that plays a crucial role in the degradation process. The SDRz enzyme possessed highly conserved motifs and a typical short-chain dehydrogenase structure. Functional validation using an SDRz-knockout strain (CT-ΔSDRz) and an SDRz-expressioning strains (E-SDRz) confirmed that SDRz is essential for aniline blue degradation. The knockout strain CT-ΔSDRz exhibited a 1.27-fold reduction in the degradation efficiency, compared to CT1 strain after 12 h; while the expression strain E-SDRz showed a 1.24-fold increase compared to Escherichia coli DH5α after 12 h. Recombinant SDRz (rSDRz) was successfully produced, showing significant enzymatic activity (1.267 ± 0.04 mmol·L⁻¹·min⁻¹ protein), with kinetic parameters Vmax = 2.870 ± 0.0156 mmol·L⁻¹·min⁻¹ protein and Km = 1.805 ± 0.0128 mM·mL⁻¹. Under optimal conditions, the rSDRz achieved a degradation efficiency of 62.17% for aniline blue. Gas chromatography–mass spectrometry (GC-MS) analysis identified several intermediate metabolites in the degradation pathway, including benzeneacetaldehyde, a, a-diphenyl, 2-amino-4-methylbenzophenone, benzene, 1-dimethylamino-4-phenylmethyl, benzenesulfonic acid, methyl ester, further elucidating the biodegradation mechanism. These findings highlight SDRz as a critical enzyme in the biodegradation of aniline blue, offering valuable insights and a robust theoretical foundation for developing advanced bioremediation strategies to address dye wastewater pollution. Full article

The development of the field of textronics covers many directions, but the neediest are safety, medicine, and environmental protection. The solutions developed can combine the needs of many people from different social groups and ages. This leads to sustainable socio-economic, scientific and integrated approaches to sustainable development. The authors, seeing the growing need to monitor air pollution in order to increase safety, decided to develop textronic chemical sensors based on carbon-based inks and metal thread embroidery, sensitive to harmful gases and vapors based on textiles. This was to limit the production of subsequent sensors made in plastic housings containing difficult-to-recycle materials and replace them with sensors incorporated into everyday materials such as clothing, which will inform us about emerging threats not only in the place where a large plastic sensor is placed, but in every place at home, at work and outside where we will be. The authors assume that the sensors can be incorporated into clothing, e.g. work clothes, and can also be fastened from one piece of clothing to another. This increases their economic aspect and usability on a larger scale. Three materials of different composition were tested: cotton, polyester and viscose. These materials were selected based on their properties, namely the easier determination of their ability to achieve full circularity of the final product.Functional and mechanical tests of resistance to factors occurring during everyday use were carried out for the use of systems in clothing materials and to produce roller blinds and curtains. To examine the durability of the systems, electrical conductivity was checked before and after the tests. The results showed changes in resistance values after individual tests and during contact with harmful gases. Particularly noticeable are the differences between samples with embroidery and samples with inkjet paste applied. It was shown that the selected materials are suitable for the intended application, and selected modifications together with conductive materials show proper functioning in detecting harmful gases. This project demonstrates the possibility of creating chemical sensors based on printing techniques using carbon printing pastes and embroidery with a metal thread with silver on a textile substrate. Possible applications considering health and environmental aspects are presented. Full article

Wood–Textile Composites (WTCs) are a new type of composite material based on willow wood strips and polypropylene that combines the properties of classic natural-fiber-reinforced polymers with an innovative textile wood design. While the basic quasi-static properties have already been investigated and described, there is a lack of knowledge about the behavior of the material under dynamic-cyclic and dynamic-impact loading as well as in relation to basic wood construction parameters. The present study is intended to contribute to the later use of the developed material, e.g., in architecture. For this purpose, fatigue tests, dart drop tests (impact and penetration), impact bending tests, and embedment tests were carried out. It was shown that embedding wood fabrics in a thermoplastic matrix leads to a significant increase in resistance to impact loads compared to the neat basic materials. It was also shown that the ratio of the failure stress in the fatigue test to the tensile strength of the WTC corresponds to that of other fiber-reinforced thermoplastics at around 70%. The embedment tests showed that WTC has good values compared to neat wood. Full article

Currently, industrial water pollution represents a significant global challenge, with the potential to adversely impact human health and the integrity of ecosystems. The continuous increase in global consumption has resulted in an exponential rise in the use of dyes, which have become one of the major water pollutants, causing significant environmental impacts. In order to address these concerns, a number of wastewater treatment methods have been developed, with a particular focus on physicochemical approaches, such as adsorption. The objective of this study is to investigate the potential of a bio-based material derived from olive oil pomace (OOP) as an environmentally friendly bio-adsorbent for the removal of methylene blue (MB), a cationic dye commonly found in textile effluents. The biobased material was initially characterized by determining the point of zero charge (pHpzc) and using scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FTIR). Subsequently, a comprehensive analysis was conducted, evaluating the impact of specific physicochemical parameters on MB adsorption, which included a thorough examination of the kinetic and thermodynamic aspects. The adsorption process was characterized using Langmuir, Freundlich, Brunauer-Emmett-Teller (BET), and Dubinin Radushkevich (D-R) isotherms. The results suggest that the equilibrium of adsorption is achieved within ca. 200 min, following pseudo-second-order kinetics. The optimal conditions, including adsorbent mass, temperature, bulk pH, and dye concentration, yielded a maximum adsorption capacity of ca. 93% (i.e., 428 mg g⁻¹) for a pomace concentration of 450 mg L⁻¹. The results suggest a monolayer adsorption process with preferential electrostatic interactions between the dye and the pomace adsorbent. This is supported by the application of Langmuir, BET, Freundlich, and D-R isotherm models. The thermodynamic analysis indicates that the adsorption process is spontaneous and exothermic. This work presents a sustainable solution for mitigating MB contamination in wastewater streams while simultaneously valorizing OOP, an agricultural by-product that presents risks to human health and the environment. In conclusion, this approach offers an innovative ecological alternative to synthetic adsorbents. Full article

Wearing masks to protect against communicable diseases is an effective tool used in many countries affected by the COVID-19 pandemic. The antibacterial activity, antibacterial efficiency, microbial purity, and breathability properties of medical disposable masks are very important. Ag is most commonly applied to antimicrobial textiles. In this work, three antimicrobial additives were used. Four compositions of the binders with antimicrobial additives were prepared and applied to one-layer non-woven PP material. The influence of the binder antimicrobial polymer coating on the breathability and antibacterial activity of the non-woven PP material was evaluated. The results show that the composition of the polyacrylic acid binder had the least effect on their breathability and samples with the silver chloride formulation showed the best antimicrobial response. Based on the microbiological and air permeability results of the samples of the one-layer non-woven material with coating, the samples of two layers and three layers of the medical mask model were prepared. Microbiological studies have shown that a three-layered medical mask model with silver chloride composition in the middle layer, on both sides of the model, has antibacterial efficiency against three pathogens (E. Coli, K. Pneumoniae, and S. Aureus). The performance of this medical mask model has been found to meet the requirements for type I medical masks according to the EN 14863 standard. Studies have shown that the microbial purity of the mask model is CFU/g < 3. Full article