An Advanced Diagnostic Approach for Broken Rotor Bar Detection and Classification in DTC Controlled Induction Motors by Leveraging Dynamic SHAP Interaction Feature Selection (DSHAP-IFS) GBDT Methodology
<p>Broken rotor bar cross-sectional views of induction motor for (<b>a</b>) healthy, (<b>b</b>) 1 BRB, and (<b>c</b>) 3 BRB.</p> "> Figure 2
<p>Flow chart of DSHAP-IFS for feature selection using GBDT.</p> "> Figure 3
<p>Proposed DSHAP-IFS feature importance plot.</p> "> Figure 4
<p>(<b>a</b>) Healthy BRB (<b>b</b>) one BRB(<b>c</b>) two BRB (<b>d</b>) three BRB.</p> "> Figure 5
<p>Practical setup with loading motor (<b>right side</b>) and testing motor (<b>left side</b>).</p> "> Figure 6
<p>Proposed fault diagnostic architecture for DTC-controlled induction machine for BRB detection and classification.</p> "> Figure 7
<p>Frequency domain analysis of current signals for healthy, 1 BRB, 2 BRB, and 3 BRB at different full-load scenarios.</p> "> Figure 8
<p>Frequency domain analysis of voltage signals for healthy, 1 BRB, 2 BRB, and 3 BRB at different full load scenarios.</p> "> Figure 9
<p>Frequency domain analysis of torque signals for healthy, 1 BRB, 2 BRB, and 3 BRB at different full load scenarios.</p> "> Figure 10
<p>Frequency domain analysis of speed signals for healthy, 1 BRB, 2 BRB, and 3 BRB at different full load scenarios.</p> "> Figure 11
<p>Confusion matrix analysis for a healthy state, 1 BRB, 2 BRBs, and 3 BRBs at 100% loading conditions.</p> "> Figure 11 Cont.
<p>Confusion matrix analysis for a healthy state, 1 BRB, 2 BRBs, and 3 BRBs at 100% loading conditions.</p> "> Figure 12
<p>Receiver operating characteristic curves for a healthy state, 1 BRB, 2BR, and 3 BRB at 100% loading conditions.</p> "> Figure 13
<p>Performance measures for broken rotor bars (BRBs) under various loading conditions.</p> ">
Abstract
:1. Introduction
SHapely Additive exPlanations (SHAP)
- 1st interaction: =
- 2nd interaction: =
- 3rd interaction: = ,
- Ultimately, the objective problem can be effectively modeled by identifying and utilizing the optimal feature subset.
- Introduction of a sophisticated method leveraging SHAP-fusion GBDT for precise detection and classification of BRBs in DTC-controlled induction motors.
- Application of extensive feature engineering and SHAP-based feature selection to extract informative features from electrical signals (current, voltage, torque, speed) and motor characteristics.
- Explore the impact of SHAP-based feature selection on model interpretability and understanding of the underlying mechanisms driving BRB detection and classification in DTC-controlled induction motors.
- To ensure that the proposed method performs reliably under diverse loading conditions (0%, 25%, 50%, 75%, and 100%) and attains a high accuracy rate (99%) in the detection and classification of broken rotor bars.
- Application of adaptive fold cross-validation to reduce the overfitting in which the number of folds is changed during the optimization process.
- Demonstration of consistent and reliable classification performance of the GBDT classifier under varying loading conditions, ensuring accurate detection and classification of BRBs across different operational scenarios.
- Significance in advancing the field of machine learning for motor anomaly detection by achieving an impressive accuracy rate of 99% for all loading conditions, thereby contributing to the development of preventative maintenance strategies and enhancing the dependability of DTC-controlled induction motors.
2. Detection and Classification of Anomalies in Induction Motors: Analysis of Electrical Signatures in Healthy and Faulty States, with Emphasis on Broken Rotor Bars
2.1. Current Analysis
2.1.1. Healthy Condition
2.1.2. Faulty Condition
2.2. Voltage Analysis
2.2.1. Healthy Condition
2.2.2. Faulty Condition
2.3. Speed Analysis
2.3.1. Healthy Condition
2.3.2. Faulty Condition
2.4. Torque Analysis
2.4.1. Healthy Condition
2.4.2. Faulty Condition
3. Dynamic SHAP Interaction Feature Selection (DSHAP-IFS) with GBDT
Algorithm 1. DSHAP-IFS |
Input features
|
- DSHAP-IFS is a novel feature selection technique that leverages the SHAP (Shapley Additive exPlanations) values in combination with gradient-boosting decision trees (GBDT).
- DSHAP-IFS dynamically adjusts the importance of features based on their interaction with other features, allowing for more accurate and comprehensive feature selection.
- By integrating with GBDT, DSHAP-IFS can effectively handle complex feature interactions and non-linear relationships within the data.
- DSHAP-IFS follows an iterative process to enhance feature selection, iteratively updating the importance of features based on their interactions and selecting the top features for model training.
- The combination of DSHAP-IFS with GBDT results in improved model performance by selecting the most relevant features and capturing complex feature interactions.
- One of the main advantages of DSHAP-IFS is that it provides a comprehensive perspective on feature importance, considering not only individual feature importance but also their interactions, hence leading to more robust and interpretable models. A flowchart of DSHAP-IFS is shown in Figure 2.
4. Proposed Technique DSHAP-IFS Model Performance Evaluation Criteria
- Mean Absolute Error (MAE): MAE is just the sum of the difference between the predicted and actual (predicted–actual) values. It gives a clear idea of how our model is performing, irrespective of the bias of the errors.
- RMSE (Root Mean Squared Error): The RMSE calculates the square root of the average of squared differences between predicted and actual analysis. It puts heavy weight on larger errors than the mean absolute error.
- MAPE (Mean Absolute Percentage Error): MAPE is the mean absolute percentage error, which is the simplest, and in the machine learning world, it is the amount of error between the predicted values and the true value. It is a comparative measure and expresses accuracy as a percentage.
5. Gradient-Boosting Decision Trees Approach
6. Optimized Hyperparameters for Gradient-Boosted Decision Trees: Balancing Model Complexity and Overfitting
7. Experimental Setup for Data Collection and Acquisition
Dataset Statistics
8. Results and Discussion
9. Conclusions and Future Recommendations
- Investigate the integration of real-time monitoring capabilities into the diagnostic framework to enable proactive fault mitigation strategies.
- Explore the scalability and computational efficiency of the SHAP-Fusion GBDT methodology for deployment in large-scale industrial environments.
- Conduct further research to enhance the interpretability of SHAP-based feature selection and its implications for understanding the diagnostic process.
- Extend the evaluation of the diagnostic approach to different motor types, operating conditions, and fault severities to enhance its versatility and applicability.
- Investigate the potential integration of predictive maintenance capabilities to enable predictive fault detection and maintenance scheduling.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
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Feature Selection Approach | MAE | RMSE | MAPE | Execution Time (s) |
---|---|---|---|---|
Permutation importance | 0.612 | 0.0453 | 0.039 | 106.34 |
LIME | 0.577 | 0.423 | 0.032 | 147.83 |
BORUTA | 0.321 | 0.243 | 0.021 | 132.98 |
MOMI | 0.342 | 0.369 | 0.018 | 111.43 |
LASSO | 0.443 | 0.345 | 0.029 | 157.23 |
SHAP | 0.0387 | 0.401 | 0.024 | 102.86 |
Proposed DSHAP-IFS | 0.0317 | 0.221 | 0.0031 | 82.34 |
Parameters | Functions of Parameters | Default Value |
---|---|---|
n_estimators | The precise number of iterations | 150 |
learning_rate | Max depth of every tree to define the learning rate of gradient boosting | 0.01 |
max_depth | Maximum depth of each tree | 5 |
min_samples_split | Minimum No. of samples required to split a node | 2 |
min_samples_leaf | Minimum No. of samples required at a leaf node | 7 |
max_features | Number of features to consider for each split | sqrt |
subsample | The fraction of samples used for fitting each tree | 0.9 |
loss | Loss function | deviance |
criterion | When performing branching, calculate the impurity index of a weak estimate. | “Friedman_mse” |
Sr.No | Parameter | Symbol | Value |
---|---|---|---|
1 | Pole Configuration | P | 4 |
2 | Phases | 3 | |
3 | Connection | /Y | Delta/star |
4 | Stator slots | 36 (non-skewed) | |
5 | Rotor slots | 28 (skewed) | |
6 | Terminal voltage | 690V/400V @ 50 Hz | |
7 | Rated current | 8.8A/13.5A | |
8 | Rated power | 7.5 kW @ 50 Hz | |
9 | Rated slip | S | 0.0667 |
10 | Rated speed | 1500rpm@50Hz |
Sr.No | Fault Type | No. of Samples Per Loading Condition | Total Samples | Sampling Frequency (KHz) | Loading Condition (%) | Fault Label |
---|---|---|---|---|---|---|
1 | Healthy | 1650 | 8250 | 20 | 0, 25, 50, 75, 100 | Healthy |
2 | One BRB | 1650 | 8250 | 20 | 0, 25, 50, 75, 100 | 1 BRB |
3 | Two BRB | 1650 | 8250 | 20 | 0, 25, 50, 75, 100 | 2 BRB |
4 | Three BRB | 1650 | 8250 | 20 | 0, 25, 50, 75, 100 | 3 BRB |
Load (%) | Accuracy | Precision | Recall | F1 Score |
---|---|---|---|---|
At 0% Load | 1.00 | 0.9638 | 0.9639 | 0.9639 |
At 25% Load | 1.00 | 0.9646 | 0.9647 | 0.9647 |
At 50% Load | 1.00 | 0.966 | 0.9662 | 0.9661 |
At 75% Load | 1.00 | 0.9652 | 0.9654 | 0.9653 |
At 100% Load | 1.00 | 0.9638 | 0.9639 | 0.9639 |
Load (%) | Accuracy | Precision | Recall | F1 Score |
---|---|---|---|---|
At 0% Load | 0.9978 | 0.9638 | 0.9639 | 0.9639 |
At 25% Load | 0.9971 | 0.9646 | 0.9647 | 0.9647 |
At 50% Load | 0.9961 | 0.9660 | 0.9662 | 0.9661 |
At 75% Load | 0.9968 | 0.9652 | 0.9654 | 0.9653 |
At 100% Load | 0.9965 | 0.9638 | 0.9639 | 0.9639 |
Load (%) | Accuracy | Precision | Recall | F1 Score |
---|---|---|---|---|
At 0% Load | 0.9865 | 0.9642 | 0.9639 | 0.9642 |
At 25% Load | 0.9745 | 0.9641 | 0.9637 | 0.9639 |
At 50% Load | 0.9853 | 0.9639 | 0.9639 | 0.9637 |
At 75% Load | 0.9843 | 0.9642 | 0.9636 | 0.9631 |
At 100% Load | 0.9798 | 0.9642 | 0.9631 | 0.9633 |
Load (%) | Accuracy | Precision | Recall | F1 Score |
---|---|---|---|---|
At 0% Load | 0.9764 | 0.9444 | 0.9421 | 0.9411 |
At 25% Load | 0.9843 | 0.9442 | 0.9433 | 0.9418 |
At 50% Load | 0.9647 | 0.9443 | 0.9427 | 0.9423 |
At 75% Load | 0.9764 | 0.9441 | 0.9431 | 0.9412 |
At 100% Load | 0.9867 | 0.9438 | 0.9425 | 0.9417 |
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Khan, M.A.; Asad, B.; Vaimann, T.; Kallaste, A. An Advanced Diagnostic Approach for Broken Rotor Bar Detection and Classification in DTC Controlled Induction Motors by Leveraging Dynamic SHAP Interaction Feature Selection (DSHAP-IFS) GBDT Methodology. Machines 2024, 12, 495. https://doi.org/10.3390/machines12070495
Khan MA, Asad B, Vaimann T, Kallaste A. An Advanced Diagnostic Approach for Broken Rotor Bar Detection and Classification in DTC Controlled Induction Motors by Leveraging Dynamic SHAP Interaction Feature Selection (DSHAP-IFS) GBDT Methodology. Machines. 2024; 12(7):495. https://doi.org/10.3390/machines12070495
Chicago/Turabian StyleKhan, Muhammad Amir, Bilal Asad, Toomas Vaimann, and Ants Kallaste. 2024. "An Advanced Diagnostic Approach for Broken Rotor Bar Detection and Classification in DTC Controlled Induction Motors by Leveraging Dynamic SHAP Interaction Feature Selection (DSHAP-IFS) GBDT Methodology" Machines 12, no. 7: 495. https://doi.org/10.3390/machines12070495
APA StyleKhan, M. A., Asad, B., Vaimann, T., & Kallaste, A. (2024). An Advanced Diagnostic Approach for Broken Rotor Bar Detection and Classification in DTC Controlled Induction Motors by Leveraging Dynamic SHAP Interaction Feature Selection (DSHAP-IFS) GBDT Methodology. Machines, 12(7), 495. https://doi.org/10.3390/machines12070495