A Review of Enhanced Methods for Oil Recovery from Sediment Void Oil Storage in Underground Salt Caverns
<p>Crude oil imports and oil dependence in China [<a href="#B17-energies-18-00360" class="html-bibr">17</a>]. (<b>a</b>) Oil import and growth rate from 2012 to 2022. (<b>b</b>) Oil dependency and growth rate from 2012 to 2022.</p> "> Figure 2
<p>Distribution of oil reservoirs in the world [<a href="#B28-energies-18-00360" class="html-bibr">28</a>].</p> "> Figure 3
<p>Distribution of salt cavern oil storage projects in the world [<a href="#B53-energies-18-00360" class="html-bibr">53</a>].</p> "> Figure 4
<p>Operation mode of traditional salt cavern oil storage system [<a href="#B54-energies-18-00360" class="html-bibr">54</a>].</p> "> Figure 5
<p>Comparison of rock salt characteristics in the US and China. (<b>a</b>) Rock salt occurrence in the US. (<b>b</b>) Rock salt occurrence in the China.</p> "> Figure 6
<p>The novel salt cavern sediment void oil storage utilization system [<a href="#B27-energies-18-00360" class="html-bibr">27</a>]. (<b>a</b>) oil storage system of sediment void oil storage method. (<b>b</b>) Oil utilization system of sediment void oil storage method.</p> "> Figure 7
<p>Comparison of novel sediment void oil storage technology and traditional salt cavern oil storage technology [<a href="#B41-energies-18-00360" class="html-bibr">41</a>]. (<b>a</b>) The novel sediment void oil storage technology. (<b>b</b>) Traditional salt cavern oil storage technology.</p> "> Figure 8
<p>Geological evaluation of oil recovery from sediment void.</p> "> Figure 9
<p>Stability evaluation method of salt cavern sediment void oil recovery process.</p> "> Figure 10
<p>The cavern shape and volume detection technology by sonar [<a href="#B73-energies-18-00360" class="html-bibr">73</a>].</p> "> Figure 11
<p>The oil recovery process from the salt cavern sediment void.</p> "> Figure 12
<p>The overall oil recovery process in salt cavern sediment void.</p> "> Figure 13
<p>The oil recovery experiment from the salt cavern sediment void [<a href="#B41-energies-18-00360" class="html-bibr">41</a>]. (<b>a</b>) Oil recovery from sediment void equipment. (<b>b</b>) Oil recovery process from the sediment void.</p> "> Figure 14
<p>The results of oil recovery from the salt cavern sediment void [<a href="#B41-energies-18-00360" class="html-bibr">41</a>].</p> "> Figure 15
<p>Feasibility evaluation of salt cavern sediment void oil storage in China.</p> "> Figure 16
<p>The potential engineering applications of salt cavern sediment void oil storage [<a href="#B79-energies-18-00360" class="html-bibr">79</a>].</p> ">
Abstract
:1. Introduction
2. The Development of Oil Recovery from Sediment Void
2.1. Oil Recovery Technologies Worldwide
2.2. Oil Recovery Technology in China
2.3. Oil Recovery Influencing Factors Analysis from Sediment Void
2.3.1. Geological Evaluation of Sediment Void Oil Storage
2.3.2. Stability Evaluation of Sediment Void Oil Storage
2.3.3. Tightness Evaluation of Sediment Void Oil Storage
2.3.4. Oil Storage Capacity of Sediment Void Oil Storage
3. Oil Recovery Process and Method from Sediment Void
3.1. Oil Recovery Process of Sediment Void Oil Storage
3.2. Oil Recovery Experiments of Sediment Void Oil Storage
3.3. Oil Recovery Methods of Sediment Void Oil Storage
4. Problems of Oil Recovery from Sediment Void
4.1. Oil Loss Problem of Sediment Void Oil Storage
4.2. Oil Flow Rule in Sediment Void
4.3. Oil Recovery Simulation from Sediment Void
4.4. Sediment Void Oil Storage Construction Problem
5. Advantages and Application of Oil Recovery from Sediment Void
5.1. Potential Advantages of Sediment Void Oil Storage
5.2. Potential Application of Sediment Void Oil Storage
6. Conclusions
- The development of salt cavern oil storage technology was summarized, and the oil recovery technology of salt cavern sediment void oil storage was proposed. The sediment void oil storage method can broke the forbidden zone in cavern construction in high-impurity salt mines. The oil recovery process from salt cavern sediment void was proposed.
- Four influencing factors that influence oil recovery from sediment void were proposed, which are geological evaluation, stability evaluation, tightness evaluation, and oil storage capacity. The geological evaluation results can influence the connectivity of sediment void and oil recovery ratio.
- The oil recovery process of sediment void oil storage was proposed, and the corresponding oil recovery experiment was summarized. A series of techniques enhancing oil recovery methods for the sediment void oil extraction process were proposed. The overall oil recovery process of sediment void oil storage was proposed.
- The four problems that influence the oil recovery of sediment void oil storage were proposed, which are oil loss in sediment void, oil flow rule in sediment void, oil recovery simulation in sediment void, and sediment void oil storage construction.
- The potential advantages of sediment void oil storage construction in China were analyzed, and the potential application oil recovery in sediment void was analyzed. China has rich rock salt and other convenient conditions to develop SVOS.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Oil Storage Method | Total Cost for 100 Million Barrels/108 Dollar | Cost per Barrel/Dollar | Annual Production Cost/106 Dollar |
---|---|---|---|
Underground salt cavern | 5.5 | 5.5 | 17.5 |
Underground rock cavern | 15.4 | 15.4 | 8.8 |
Surface storage tank | 35.0 | 35.0 | —— |
Oil Storage Method | Construction Characteristics | Advantages | Disadvantages | Application |
---|---|---|---|---|
Aboveground oil tank storage [55,56] | Easy to build | Simple structure | Large area, oil leakage caused by tank rupture, high risk, low security | Inland refinery |
Semi-underground oil tank storage [57] | The buried depth of the oil tank is greater than 50% of the tank height | Good fire safety performance | Covers a large area, easily leaking | Inland refinery |
Underground rock cavern oil storage [58] | Excavate caves manually and seal oil through the pressure difference between groundwater and oil products | Good sealing property, not easy to destroy, not easily leaking, low risk | Difficult site selection | Good location of underground caverns |
Underground salt cavern oil storage [59] | Using salt cavern formed by solution mining to store oil | Strong bearing capacity, impermeability | Difficult site selection; insoluble sediment particles take up oil storage space | An area with good salt rock strata |
Offshore oil storage tank [60,61] | Floating tanks and bottom tanks | Not occupying land area; it can be rebuilt by abandoned tankers | Oil spills pollute the marine environment; poor security | Oil refinery along the river |
Test Name | Currently Applied Area | Medium | Test Method |
---|---|---|---|
Gas leakage test method | North America | Nitrogen or air | Nitrogen or air is injected into the cavity, and the gas–water interface is monitored using logging instruments to evaluate the sealing performance of the cavern. |
Liquid leakage test method | European region | Fuel oil | The integrity of the cavern’s seal can be evaluated by injecting fuel oil, monitoring the wellhead pressure, and recovering the fuel oil to compare the volume within the cavern. |
Oil Storage and Recovery Technology of Salt Cavern | Oil Recovery Principle | Oil Recovery Process Flow | Related Ground Facilities | Applicability |
---|---|---|---|---|
Situated brine to displace oil | The saturated brine is injected into the salt cavern, displacing the oil towards the surface due to the difference in specific gravity between the brine and the oil. | Saturated brine storage tank → Brine injection system → Salt cavern sediment void → Oil extraction from sediment void → Oil storage tank | Brine storage tank, high-pressure injection and production pumps, water injection, oil injection pipelines, crude oil system, and supporting equipment. | The process is well established, but the demand for saturated brine is high. |
Freshwater to displace oil | Freshwater is injected into the salt cavern, displacing the crude oil towards the surface due to the difference in specific gravity between the oil and the water. | Freshwater storage tank → Water injection system → Salt cavern sediment void → Oil extraction from sediment void → Oil storage tank | Freshwater storage tank, brine storage tank, and crude oil storage tank. | The process is mature, but the demand for saturated brine is substantial. |
Compressed air to displace oil | Compressed gas is injected into the salt cavern via an air compressor, driving the oil towards the surface. | Compressed air injection system → Salt cavern sediment void → Oil extraction from sediment void → Oil storage tank | Air compressor and air compression system. | The high-capacity surface air compressors and the equipment are complex. |
Pumping method to displace oil | A submersible pump is installed within the salt cavern to transport the oil from the cavern to the surface. | Submersible pump in salt cavern → Oil storage tank | Oil injection pump and crude oil storage tank. | Simple, cost-effective, low-investment, and suitable for emergency needs but not applicable for SVOS. |
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Wei, X.; Shi, X.; Li, Y.; Li, P.; Xu, M.; Huang, Y.; Hong, Y. A Review of Enhanced Methods for Oil Recovery from Sediment Void Oil Storage in Underground Salt Caverns. Energies 2025, 18, 360. https://doi.org/10.3390/en18020360
Wei X, Shi X, Li Y, Li P, Xu M, Huang Y, Hong Y. A Review of Enhanced Methods for Oil Recovery from Sediment Void Oil Storage in Underground Salt Caverns. Energies. 2025; 18(2):360. https://doi.org/10.3390/en18020360
Chicago/Turabian StyleWei, Xinxing, Xilin Shi, Yinping Li, Peng Li, Mingnan Xu, Yashuai Huang, and Yang Hong. 2025. "A Review of Enhanced Methods for Oil Recovery from Sediment Void Oil Storage in Underground Salt Caverns" Energies 18, no. 2: 360. https://doi.org/10.3390/en18020360
APA StyleWei, X., Shi, X., Li, Y., Li, P., Xu, M., Huang, Y., & Hong, Y. (2025). A Review of Enhanced Methods for Oil Recovery from Sediment Void Oil Storage in Underground Salt Caverns. Energies, 18(2), 360. https://doi.org/10.3390/en18020360