Parametric Analysis of the Exergoeconomic Operation Costs, Environmental and Human Toxicity Indexes of the MF501F3 Gas Turbine
"> Figure 1
<p>Schematic diagram of a simple gas turbine.</p> "> Figure 2
<p>Exergy–enthalpy diagram of a gas turbine.</p> "> Figure 3
<p>Productive structure of the gas turbine.</p> "> Figure 4
<p>Gas turbine Grassmann diagram.</p> "> Figure 5
<p>Exergetic efficiency of the (<b>a</b>) compressor; (<b>b</b>) combustion chamber; (<b>c</b>) turbine; and (<b>d</b>) gas turbine versus the specific work output for different turbine inlet temperatures and different compression pressure ratios.</p> "> Figure 5 Cont.
<p>Exergetic efficiency of the (<b>a</b>) compressor; (<b>b</b>) combustion chamber; (<b>c</b>) turbine; and (<b>d</b>) gas turbine versus the specific work output for different turbine inlet temperatures and different compression pressure ratios.</p> "> Figure 6
<p>Exergoeconomic operation costs of the (<b>a</b>) compressor; (<b>b</b>) combustion chamber; (<b>c</b>) turbine as a function of the fuel flow rate varying the TIT and compressor pressure ratio. Exergoeconomic operation costs of the gas turbine cycle as a function of the fuel flow rate; (<b>d</b>) varying the compressor pressure ratio at TIT = 1300 °C; and (<b>e</b>) varying the TIT at <span class="html-italic">π<sub>C</sub></span> = 16.</p> "> Figure 6 Cont.
<p>Exergoeconomic operation costs of the (<b>a</b>) compressor; (<b>b</b>) combustion chamber; (<b>c</b>) turbine as a function of the fuel flow rate varying the TIT and compressor pressure ratio. Exergoeconomic operation costs of the gas turbine cycle as a function of the fuel flow rate; (<b>d</b>) varying the compressor pressure ratio at TIT = 1300 °C; and (<b>e</b>) varying the TIT at <span class="html-italic">π<sub>C</sub></span> = 16.</p> "> Figure 7
<p>Effect of the specific work output provided by the gas on the profiles of the gas turbine thermal efficiency, exergetic efficiency, and exergoeconomic operations costs of the gas turbine and its components (<b>a</b>) for TIT = 1300 °C and with variations of the compressor pressure ratio; and (<b>b</b>) for <span class="html-italic">π<sub>C</sub></span> = 16 with variations of the turbine inlet temperature.</p> "> Figure 8
<p>Effect of the turbine exhaust gases temperature (EGT) on the fuel flow rate and environmental and human toxicity indexes profiles (<b>a</b>) for TIT = 1300 °C and with variations of the compressor pressure ratio; and (<b>b</b>) for <span class="html-italic">π<sub>C</sub></span> = 16 with variations of the turbine inlet temperature.</p> "> Figure 8 Cont.
<p>Effect of the turbine exhaust gases temperature (EGT) on the fuel flow rate and environmental and human toxicity indexes profiles (<b>a</b>) for TIT = 1300 °C and with variations of the compressor pressure ratio; and (<b>b</b>) for <span class="html-italic">π<sub>C</sub></span> = 16 with variations of the turbine inlet temperature.</p> "> Figure 9
<p>Gas turbine Grassmann diagram at different operating conditions: (<b>a</b>) the actual operating condition (point A); (<b>b</b>) the design condition (point B); (<b>c</b>) the maximum specific work output condition (point C); and (<b>d</b>) the minimum fuel flow rate condition (point D).</p> "> Figure 10
<p>(<b>a</b>) Comparison of the performance and exergoeconomic and environmental indexes when changing the operating conditions; and (<b>b</b>) contribution of the exergoeconomic operation costs of the compressor, combustion chamber and turbine in the gas turbine’s exergoeconomic operation cost.</p> "> Figure 11
<p>(<b>a</b>) Natural gas spot prices in Mexico and their influence on (<b>b</b>) the exergoeconomic operation costs of the gas turbine and its components; (<b>c</b>) the electrical power exergoeconomic production costs; and (<b>d</b>) the residue exergoeconomic costs for the actual operating conditions.</p> "> Figure 11 Cont.
<p>(<b>a</b>) Natural gas spot prices in Mexico and their influence on (<b>b</b>) the exergoeconomic operation costs of the gas turbine and its components; (<b>c</b>) the electrical power exergoeconomic production costs; and (<b>d</b>) the residue exergoeconomic costs for the actual operating conditions.</p> ">
Abstract
:1. Introduction
2. Methods
2.1. M501F3 System Description
2.2. Thermodynamics of a Gas Turbine Power Plant
2.3. Natural Gas Composition
2.4. Exergetic and Exergoeconomic Costs of the Streams of Gas Turbine
2.5. Environmental Potentials of Gas Turbine Emissions
3. Results and Discussion
3.1. Actual Operating Conditions
3.2. Parametric Analysis
- The compressor exergetic efficiency increases as the compressor pressure ratio increases, as can be seen in Figure 5a.
- The combustion chamber exergetic efficiency presents an increasing tendency with respect to the compressor pressure ratio, as seen in Figure 5b.
- The expansion turbine exergetic efficiency is a decreasing function of the compressor pressure ratio, as shown in Figure 5c.
- The gas turbine exergetic efficiency increases with the compressor pressure ratio of the compressor, as can be seen in Figure 5d.
- The compressor exergetic efficiency has no influence on the specific work output, which means that for this component the exergetic efficiency is not a function of the turbine inlet temperature, as can be noted from Figure 5a.
- The combustion chamber exergetic efficiency decreases as the turbine inlet temperature increases, as can be inferred from Figure 5b.
- The turbine exergetic efficiency is an increasing function on the turbine inlet temperature, as can be seen in Figure 5c.
- The gas turbine exergetic efficiency accepts a turbine inlet temperature maximizing its exergetic efficiency. This critical temperature minimizes the fuel flow rate by keeping constant the compressor pressure ratio, as depicted in Figure 5d.
- the compressor reach a minimum value for the compressor pressure ratio generating the maximum useful specific work output, and consequently the minimum air flowing rate. However, the fuel flow as a function of the compressor pressure ratio presents a minimum in the compressor pressure ratio used to obtain the maximum gas turbine thermal efficiency (see Figure 6a);
- the combustion chamber and the fuel flow rate are monotonically decreasing functions of the compressor pressure ratio, as shown in Figure 6b;
- the turbine and the fuel flow rate present strictly increasing and decreasing behavior, respectively, as the compressor pressure ratio increases, as can be seen in Figure 6c; and
- the gas turbine cycle, as well as the fuel flow, decrease when the compressor pressure ratio increases (see Figure 6d).
- the compressor present decreasing behavior as the turbine inlet temperature increases, as shown in Figure 6a;
- the combustion chamber and the fuel flow rate increase with an increase in the turbine inlet temperatures. It also must be pointed out that a specific turbine inlet temperature minimizes the fuel flow rate (see Figure 6b);
- the turbine decrease as the turbine inlet temperature increases, and the fuel flow reaches a minimum value for a given turbine inlet temperature, as illustrated in Figure 6c.
- the gas turbine cycle and the fuel flow rate decrease when the turbine inlet temperature decreases. However, it must be noted that there is a turbine inlet temperature maximizing the fuel flow rate, as shown in Figure 6e.
3.3. Comparison between the Actual Operating Condition and the Design, Maximum Work Output, and Minimum Fuel Flow Rate Conditions
3.4. Comparison between the Design Condition (Point B) and the Actual Operating Condition (Point A)
3.5. Comparison between the Actual Operating Condition (Point A) and the Maximum Specific Work Output Condition (Point C)
3.6. Comparison between the Actual Operating Condition (Point A) and the Minimum Fuel Flow Rate Condition (Point D)
3.7. Influence of the Natural Gas Spot Prices in Mexico on the Exergoeconomic Operation Costs of the Gas Turbine and Their Components
- An air-cooled condenser fogging system at the compressor entrance, to enhance the compressor performance, reduce the irreversibilities in the compressor, as well as in the combustion chamber, and consequently to bring down the exergoeconomic operation costs of these components and therefore the gas turbine exergoeconomic operation costs.
- A steam injection system in the combustion chamber reduces the fuel consumption, impacting favorably the environmental and human toxicity indexes, the electrical power exergoeconomic production costs, and the residue exergoeconomic costs. Moreover, this action disfavors NOx production.
- A heat recovery steam generator, to couple the gas turbine to a steam cycle in a combined cycle system, in order to reduce the residue exergoeconomic cost.
4. Conclusions
Acknowledgments
Author Contributions
Conflicts of Interest
Nomenclature
A | cost matrix |
AFT | adiabatic flame temperature; [°C or K] |
ARP | Acid Rain Potential; [] |
vector of exergy flows of the fuels of inlet to study system | |
c | unitary exergoeconomic cost; [USD/GJ] |
C | compressor |
cc | combustion chamber |
cP | specific heat capacity, at constant pressure; [kJ/kgK] |
EG | electric generator |
EGT | exhaust gases temperature; [°C or K] |
EOC | exergoeconomic operation cost; [USD/h] |
exergy rate; [kW] | |
exergetic cost; [kW] | |
vector of exergetic costs | |
exergy resource flow rate; [kW] | |
GT | gas turbine |
GWP | Global Warming Potential; [] |
h | specific enthalpy; [kJ/kg] |
HTP | Human Toxicology Potential; [kgPb eq/kgi] |
irreversibility rate; [kW] | |
LHV | low heating value of fuel; [kJ/kgf] |
k* | unitary exergetic cost; [-] |
mass flow rate; [kg/s] | |
P | pressure; [bar or Pa] |
exergy product flow rate; [kW] | |
qH | specific heat supplied or rejected; [kJ/kg] |
R | gas constant; [kJ/kg·K] |
raf | air/fuel ratio on a mass basis; [kga/kgf] |
rfa | fuel/air ratio on a mass basis; [kgf/kga] |
s | specific entropy; [kJ/kg·K] |
SFP | Smog Formation Potential; [kgNOx eq/kgi] |
t | turbine |
T | temperature; [°C or K] |
TIT | turbine inlet temperature; [°C or K] |
wm | specific work output; [kJ/kg] |
Ẇ | power output; [MW] |
x | ratio of ideal gas constant to specific heat at constant pressure; [-] |
[X] | mole fraction; [%] |
y | ratio of temperature inlet high pressure turbine to temperature inlet compressor; [-] |
Greek letters
specific exergy; [kJ/kg] | |
φ | relative humidity; [%] |
η | efficiency; [%] |
π | pressure ratio; [-] |
Π | exergoeconomic cost; [USD/h] |
vector of exergoeconomic costs |
Subscripts
0 | dead state |
1,…,6 | states or stream of the gas turbine |
a | air |
amb | ambient |
AR | acid rain |
C | compressor |
cc | combustion chamber |
ex | exergetic |
f | fuel |
F | resource |
g | exhaust |
GW | global warming |
HT | human toxicity |
op wm | optimal work output |
op ηth | optimal thermal efficient |
SF | smog formation |
t | Turbine |
th | Thermal |
GT | gas turbine |
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Gas Component | Chemical Formula | Volumetric Composition (mole) |
---|---|---|
Methane | [CH4] | 0.88 |
Ethane | [C2H6] | 0.09 |
Propane | [C3H8] | 0.03 |
Parameters | Value |
---|---|
TIT, °C | 1300 |
ηC | 0.88 |
ηt | 0.9 |
Ẇm, MW | 139.2 |
ΔPcc, % | 2 |
ΔPt, % | 1 |
Tamb, °C | 25 |
Patm, bar | 1.013 |
φ, % | 45 |
Component | Exergetic Costs | Exergoeconomic Costs |
---|---|---|
External Resources | ||
Compressor | ||
Combustion Chamber | ||
Turbine | ||
Exergetic Costs | Exergoeconomic Costs | ||
---|---|---|---|
0 | |||
Component | Exergoeconomic Operation Costs (EOC) |
---|---|
Compressor | |
Combustion Chamber | |
Turbine | |
Gas turbine |
Gas Emission | GWP () | ARP () | SFP (kgNOx eq/kgi) | HTP (kgPb eq/kgi) |
---|---|---|---|---|
CO | 3 | 0 | 0 | 0.00014 |
CO2 | 1 | 0 | 0 | 0 |
CnHm | 21 in CH4 | 0 | 0.015 in CH4 | 0 |
NOx | 40 in NO2 | 1.07 in NO 0.7 in NO2 | 1 | 0.002 in NO2 |
Stream | T (°C) | P (bar) | (kg/s) | h (kJ/kg) | s (kJ/kg·K) | (kW) |
---|---|---|---|---|---|---|
f | - | - | 7.68 | - | - | 332,166.73 |
1 | 25 | 1.013 | 313.40 | 0 | 6.7591 | 0 |
2 | 433.77 | 16.212 | 313.40 | 415.04 | 6.8321 | 123,255.41 |
3 | 1300 | 15.887 | 321.08 | 1566.86 | 7.7327 | 409,904.71 |
4 | 617.57 | 1.023 | 321.08 | 728.22 | 7.8420 | 130,159.25 |
5 | - | - | - | - | - | 130,078.37 |
6 | - | - | - | - | - | 139,200.00 |
Stream | k* (-) | (kW) | c (USD/GJ) | Π (USD/h) |
---|---|---|---|---|
f | 1 | 332,166.73 | 2.03 | 2429.29 |
1 | 1 | 0 | 0 | 0 |
2 | 3.2477 | 400,298.92 | 6.59 | 2927.57 |
3 | 2.2969 | 941,538.86 | 4.66 | 6885.91 |
4 | 2.2969 | 298,971.92 | 4.66 | 2186.52 |
5 | 2.3862 | 310,400.21 | 4.84 | 2270.10 |
6 | 2.3862 | 332,166.73 | 4.84 | 2429.29 |
Equipment | (kW) | (kW) | (kW) | (%) | cf (USD/GJ) | EOC (USD/h) |
---|---|---|---|---|---|---|
C | 130,078.37 | 123,255.41 | 6822.96 | 94.75 | 4.84 | 119.07 |
cc | 332,166.73 | 286,649.3 | 45,517.43 | 86.29 | 2.03 | 332.89 |
t | 279,745.45 | 269,278.37 | 10,467.08 | 96.25 | 4.66 | 175.83 |
Index | Value |
---|---|
IGW () | 556.76 |
IAR () | 3.9334 |
ISF (gNOx eq/kWh) | 3.7745 |
IHT (gPb eq/kWh) | 0.00096 |
Operating Condition | Point | Parameters | Performance Index | Exergoeconomic Indexes | Environmental and Human Toxicity Indexes | |||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
TIT (°C) | πC | ṁf (kg/s) | wm (kJ/kg) | ηth (%) | ηex GT (%) | EOCGT (USD/h) | IGW () | IAR () | ISF (geq NOx/kWh) | IHT (geq Pb/kWh) | ||
Actual | A | 1300 | 16 | 7.68 | 444.13 | 36.61 | 41.90 | 627.79 | 560.76 | 3.95 | 3.79 | 0.00103 |
Design | B | 1400 | 16 | 7.73 | 503.35 | 36.35 | 41.60 | 641.92 | 560.72 | 3.96 | 3.80 | 0.000974 |
Maximum, Wm | C | 1300 | 15.21 | 7.77 | 444.14 | 36.18 | 41.41 | 639.88 | 569.73 | 4.02 | 3.85 | 0.00111 |
Minimum, ṁf | D | 1100 | 16 | 7.64 | 327.85 | 36.79 | 42.11 | 619.47 | 553.90 | 3.91 | 3.75 | 0.000962 |
Process | % Deviation = (indexfinal − indexinitial)/indexinitial 100 | |||||||||||
B → A | −0.72 | −11.76 | +0.72 | +0.72 | −2.20 | +0.0065 | −0.2882 | −0.0875 | +5.75 | |||
A → C | +1.18 | +0.003 | −1.17 | −1.17 | +1.92 | +1.5993 | +1.7895 | +1.5955 | +7.76 | |||
A → D | −0.48 | −26.18 | +0.48 | +0.48 | −1.32 | −1.2233 | −0.9314 | −1.1305 | −6.60 |
Operating Condition | Point | Parameter | Compressor | Combustion Chamber | Turbine | Gas Turbine | |||||
---|---|---|---|---|---|---|---|---|---|---|---|
TIT (°C) | πc | ηex (%) | EOC (USD/h) | ηex (%) | EOC (USD/h) | ηex (%) | EOC (USD/h) | ηex (%) | EOC (USD/h) | ||
Actual | A | 1300 | 16 | 94.75 | 119.07 | 86.29 | 332.89 | 96.25 | 175.83 | 41.90 | 627.79 |
Design | B | 1400 | 16 | 94.75 | 105.83 | 84.53 | 378.46 | 96.46 | 157.62 | 41.60 | 641.92 |
Maximum Wm | C | 1300 | 15.21 | 94.67 | 119.10 | 85.88 | 346.91 | 96.29 | 173.86 | 41.41 | 639.88 |
Minimum ṁf | D | 1100 | 16 | 94.75 | 160.52 | 90.65 | 225.99 | 95.74 | 232.95 | 42.11 | 619.47 |
Process | % Deviation = (indexfinal − indexinitial)/indexinitial 100 | ||||||||||
B → A | 0 | +12.51 | +2.08 | −12.04 | −0.21 | +11.54 | +0.72 | −2.20 | |||
A → C | −0.082 | +0.024 | −0.47 | +4.21 | +0.04 | −1.11 | −1.17 | +1.92 | |||
A → D | 0 | +34.81 | +5.04 | −32.11 | −0.53 | +32.48 | +0.48 | −1.32 |
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Torres-González, E.V.; Lugo-Leyte, R.; Lugo-Méndez, H.D.; Salazar-Pereyra, M.; Torres-Aldaco, A. Parametric Analysis of the Exergoeconomic Operation Costs, Environmental and Human Toxicity Indexes of the MF501F3 Gas Turbine. Entropy 2016, 18, 286. https://doi.org/10.3390/e18080286
Torres-González EV, Lugo-Leyte R, Lugo-Méndez HD, Salazar-Pereyra M, Torres-Aldaco A. Parametric Analysis of the Exergoeconomic Operation Costs, Environmental and Human Toxicity Indexes of the MF501F3 Gas Turbine. Entropy. 2016; 18(8):286. https://doi.org/10.3390/e18080286
Chicago/Turabian StyleTorres-González, Edgar Vicente, Raul Lugo-Leyte, Helen Denise Lugo-Méndez, Martin Salazar-Pereyra, and Alejandro Torres-Aldaco. 2016. "Parametric Analysis of the Exergoeconomic Operation Costs, Environmental and Human Toxicity Indexes of the MF501F3 Gas Turbine" Entropy 18, no. 8: 286. https://doi.org/10.3390/e18080286
APA StyleTorres-González, E. V., Lugo-Leyte, R., Lugo-Méndez, H. D., Salazar-Pereyra, M., & Torres-Aldaco, A. (2016). Parametric Analysis of the Exergoeconomic Operation Costs, Environmental and Human Toxicity Indexes of the MF501F3 Gas Turbine. Entropy, 18(8), 286. https://doi.org/10.3390/e18080286