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Interoperating simulations of automatic material handling systems and manufacturing processes

Published: 03 December 2006 Publication History

Abstract

To perform a high fidelity simulation study on a 300 mm wafer fabrication plant, modeling of the manufacturing process (MP) alone is not sufficient. Inclusion of the automated material handling system (AMHS) model is necessary due to the high degree of factory automation. There isn't, however, a single tool that is capable of modeling both the AMHS and MP with sufficient accuracy and granularity. A commercial simulation package such as AutoMod is usually used to model the AMHS while AutoSched AP is usually used to model the MP. These packages can be integrated using the supplied interoperation module but flexibility in optimizing the execution performance for different simulation models is lacking. In this paper, we present an approach to interoperation based on the High Level Architecture standard. We note that the typical characteristics of disparity in the models' time granularity and frequent model interactions are the obstacle to good execution performance.

References

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Brooks Automation. 2001a. AutoSched AP User's Guide v7.0.
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Brooks Automation. 2001b. AutoSched AP Customization Guide v7.0.
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Brooks Automation. 2003. Model Communications User's Guide: A Module for AutoMod.
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CSPI-PDG. 2006. <http://www.cspi-pdg.org> {accessed June 1, 2006}
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Flexsim. 2006. <http://www.flexsim.com/software/flexsim> {accessed March 2, 2006}.
[6]
Gan B. P., M. Y. H. Low, S. J. Turner, X. Wang, and S. J. E. Taylor. 2005a. Interoperating AutoSched AP Using the High Level Architecture. In Proceedings of the 2005 Winter Simulation Conference, ed. M. E. Kuhl, N. M. Steiger, F. B. Armstrong, and J. A. Joines, 394--401. Piscataway, New Jersey: Institute of Electrical and Electronics Engineers.
[7]
Gan B. P., M. Y. H. Low, X. Wang, and S. J. Turner. 2005b. Using Manufacturing Process Flow for Time Synchronization in HLA-Based Simulation. In Proceedings of the Ninth IEEE International Symposium on Distributed Simulation and Real-Time Applications, 148--157.
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Lanner Group. 2006. <http://www.lanner.com/products/simulation_suite/witness.php> {accessed March 2, 2006}.
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Rohrer, M. W. 2000. AutoMod Tutorial. In Proceedings of the 2000 Winter Simulation Conference, ed. J. A. Joines, R. R. Barton, K. Kang, and P. A. Fishwick, 170--176. Piscataway, New Jersey: Institute of Electrical and Electronics Engineers.
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Taylor S. J. E., S. J. Turner and M. Y. H. Low. 2005. The COTS Simulation Interoperability Product Development Group (CSPI-PDG). In Proceedings of the 2005 European Simulation Interoperability Workshop, 05ESIW-056.
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Wang, K., S. Xu, and L. F. McGinnis. 2005. Time Management in Distributed Factory Simulation, A Case Study Using HLA. In Proceedings of the 2005 Winter Simulation Conference, ed. M. E. Kuhl, N. M. Steiger, F. B. Armstrong, and J. A. Joines, 1781--1786. Piscataway, New Jersey: Institute of Electrical and Electronics Engineers.
[12]
Wang, X. G., S. J. Turner, M. Y. H. Low and B. P. Gan. 2004. A Generic Architecture for the Integration of COTS Packages with the HLA. In Proceedings of the UK Operational Research Society Simulation Workshop, 225--233.

Cited By

View all
  • (2011)Symbiotic simulation for optimisation of tool operations in semiconductor manufacturingProceedings of the Winter Simulation Conference10.5555/2431518.2431767(2093-2104)Online publication date: 11-Dec-2011
  • (2009)Simulation of a full 300MM semiconductor manufacturing plant with material handling constraintsWinter Simulation Conference10.5555/1995456.1995674(1601-1609)Online publication date: 13-Dec-2009
  • (2008)Predictive-conservative synchronization for commercial simulation package interoperabilityProceedings of the 40th Conference on Winter Simulation10.5555/1516744.1516939(1103-1111)Online publication date: 7-Dec-2008
  • Show More Cited By

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Information & Contributors

Information

Published In

cover image ACM Conferences
WSC '06: Proceedings of the 38th conference on Winter simulation
December 2006
2429 pages
ISBN:1424405017

Sponsors

  • IIE: Institute of Industrial Engineers
  • ASA: American Statistical Association
  • IEICE ESS: Institute of Electronics, Information and Communication Engineers, Engineering Sciences Society
  • IEEE-CS\DATC: The IEEE Computer Society
  • SIGSIM: ACM Special Interest Group on Simulation and Modeling
  • NIST: National Institute of Standards and Technology
  • (SCS): The Society for Modeling and Simulation International
  • INFORMS-CS: Institute for Operations Research and the Management Sciences-College on Simulation

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Winter Simulation Conference

Publication History

Published: 03 December 2006

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WSC06
Sponsor:
  • IIE
  • ASA
  • IEICE ESS
  • IEEE-CS\DATC
  • SIGSIM
  • NIST
  • (SCS)
  • INFORMS-CS
WSC06: Winter Simulation Conference 2006
December 3 - 6, 2006
California, Monterey

Acceptance Rates

WSC '06 Paper Acceptance Rate 177 of 252 submissions, 70%;
Overall Acceptance Rate 3,413 of 5,075 submissions, 67%

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Cited By

View all
  • (2011)Symbiotic simulation for optimisation of tool operations in semiconductor manufacturingProceedings of the Winter Simulation Conference10.5555/2431518.2431767(2093-2104)Online publication date: 11-Dec-2011
  • (2009)Simulation of a full 300MM semiconductor manufacturing plant with material handling constraintsWinter Simulation Conference10.5555/1995456.1995674(1601-1609)Online publication date: 13-Dec-2009
  • (2008)Predictive-conservative synchronization for commercial simulation package interoperabilityProceedings of the 40th Conference on Winter Simulation10.5555/1516744.1516939(1103-1111)Online publication date: 7-Dec-2008
  • (2008)Preventive what-if analysis in symbiotic simulationProceedings of the 40th Conference on Winter Simulation10.5555/1516744.1516883(750-758)Online publication date: 7-Dec-2008

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